ABB ACH580-34 Manuals

Manuals and User Guides for ABB ACH580-34. We have 7 ABB ACH580-34 manuals available for free PDF download: Quick Installation And Start-Up Manual, Hardware Manual, Quick Installation Manual, Quick Start Up Manual, Manual

ABB ACH580-34 Hardware Manual (274 pages)

Drive modules

Brand: ABB | Category: Control Unit | Size: 46 MB

Table of Contents
5
Table of Contents
9
Safety Instructions
17
Contents of this Chapter
17
Use of Warnings and Notes
17
General Safety in Installation, Start-Up and Maintenance
18
Electrical Safety in Installation, Start-Up and Maintenance
21
Electrical Safety Precautions
21
Additional Instructions and Notes
22
Printed Circuit Boards
22
Grounding
23
General Safety in Operation
24
Additional Instructions for Permanent Magnet Motor Drives
24
Safety in Installation, Start-Up, Maintenance
24
Safety in Operation
25
Introduction to the Manual
27
Contents of this Chapter
27
Applicability
27
Target Audience
27
Categorization by Frame Size and Option Code
27
Quick Installation, Commissioning and Operating Flowchart
28
Terms and Abbreviations
29
Related Documents
29
Operation Principle and Hardware Description
31
Contents of this Chapter
31
Operation Principle
31
Block Diagram of the Main Circuit of the Drive Module
32
Line-Side Converter
32
AC Voltage and Current Waveforms
33
Charging
33
Motor-Side Converter
33
DC Voltage Boost Function
33
Benefits of the DC Voltage Boost
34
Impact of DC Voltage Boost on Input Current
34
Active Braking Function (Option +N8056 )
34
DC Connection
34
Layout
35
Standard Drive Module Configuration
35
Drive with Clear Plastic Shrouds (Option +B051)
36
Drive Module
37
LCL Filter Module
38
Control Panel
39
Overview of Power and Control Connections
40
Type Designation Label
41
Type Designation Key
41
Basic Code
41
Option Codes
42
Generic Cabinet Planning Instructions
45
Contents of this Chapter
45
Limitation of Liability
45
North America
45
Cabinet Construction
45
Planning the Layout of the Cabinet
46
Grounding of Mounting Structures
46
Busbar Material and Joints
46
Shrouds
46
Tightening Torques
46
Electrical Connections
46
Mechanical Connections
47
Insulation Supports
47
Cable Lugs
47
Cooling and Degrees of Protection
47
Planning the Cooling
47
Air-Cooled Drive Systems
47
Air Inlets and Outlets
47
Preventing the Recirculation of Hot Air
49
EMC Requirements
49
Attaching the Cabinet
51
Cabinet Placement on a Cable Duct
51
Cabinet Heating Elements
51
Attaching the Control Panel on the Cabinet Door
52
Guidelines for Planning the Mechanical Installation
53
Contents of this Chapter
53
Installation Positions of the Drive Module
53
Layout Example, Door Closed
54
Layout Example, Door Open (Standard Drive Module Configuration)
55
Layout Example, Door Open (Option +B051)
56
Cooling Solutions
57
Preventing the Recirculation of Hot Air
57
Bookshelf Mounting (Standard Drive Module Configuration)
58
Bookshelf Mounting (Option +B051)
60
Required Free Space
60
Free Space at the Top of the Drive Module
61
Free Space Around the Drive Module
61
ABB Air Inlet and Outlet Kits
61
Mechanical Installation
63
Contents of this Chapter
63
Examining the Installation Site
63
Moving and Unpacking
63
Package Drawings
64
Drive Module Package
64
Boxes
65
LCL Filter Module Package
68
Examining the Delivery
68
Lifting
68
Attaching the Drive Module and LCL Filter Module to a Mounting Plate or Wall
69
Attaching the Drive Module to the LCL Filter Module
69
Attaching the Drive Module and the LCL Filter Module to the Enclosure Base
69
Grounding the Drive Module and the LCL Filter Module
70
Installing the Drive in Rittal VX25 Enclosure
70
Optional Input Power Cable Connection Terminals and Ground Busbar Assembly (+H370)
71
Guidelines for Planning the Electrical Installation
73
Contents of this Chapter
73
North America
73
Selecting the Main Supply Disconnecting Device
73
Selecting the Main Contactor
74
Examining the Compatibility of the Motor and Drive
74
Protecting the Motor Insulation and Bearings
74
Requirements Tables
75
Requirements for ABB Motors, P
75
Requirements for ABB Motors, P
76
Requirements for Non-ABB Motors, P
77
Requirements for Non-ABB Motors, P
78
Abbreviations
78
Availability of D U /D T Filter and Common Mode Filter by Drive Type
79
Additional Requirements for Explosion-Safe (EX) Motors
79
HX_ and AM
79
Additional Requirements for the Regenerative and Low Harmonics Drives
79
Additional Requirements for ABB High-Output and IP23 Motors
79
Additional Requirements for Non-ABB High-Output and IP23 Motors
79
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
80
Additional Note for Sine Filters
81
Selecting the Power Cables
81
General Guidelines
81
Typical Power Cable Sizes
82
Power Cable Types
82
Preferred Power Cable Types
82
Alternate Power Cable Types
82
Not Allowed Power Cable Types
83
Additional Guidelines - North America
84
Metal Conduit
84
Power Cable Shield
84
Grounding Requirements
85
Additional Grounding Requirements - IEC
86
Additional Grounding Requirements - UL (NEC)
86
Selecting the Control Cables
86
Shielding
86
Signals in Separate Cables
87
Signals that Can be Run in the same Cable
87
Relay Cable
87
Control Panel to Drive Cable
87
PC Tool Cable
87
Routing the Cables
87
General Guidelines - IEC
87
General Guidelines - North America
88
Motor Cable
89
Separate Control Cable Ducts
89
Implementing Motor and Motor Cable Short-Circuit and Thermal Overload Protection
90
Protecting the Motor and Motor Cable in Short-Circuits
90
Protecting the Motor Cables against Thermal Overload
90
Protecting the Motor against Thermal Overload
90
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
91
Protecting the Drive and the Input Power Cable in Short-Circuits
91
Protecting the Drive against Thermal Overload
91
Protecting the Input Power Cable against Thermal Overload
92
Using a Safety Switch between the Drive and the Motor
92
Implementing an ATEX-Certified Motor Thermal Protection
92
Controlling a Contactor between Drive and Motor
92
Implementing a Bypass Connection
93
Example Bypass Connection
93
Switching the Motor Power Supply from Drive to Direct-On-Line
94
Switching the Motor Power Supply from Direct-On-Line to Drive
94
Protecting the Contacts of Relay Outputs
94
Implementing a Motor Temperature Sensor Connection
95
Connecting a Motor Temperature Sensor to the Drive through an Option Module
96
Electrical Installation
97
Contents of this Chapter
97
Safety
97
Grounding the Motor Cable Shield at the Motor End
97
Measuring the Insulation
98
Measuring the Insulation Resistance of the Drive
98
Measuring the Insulation Resistance of the Input Power Cable
98
Measuring the Insulation Resistance of the Motor and Motor Cable
98
Measuring the Insulation of Brake Resistor and Resistor Cable
98
Grounding System Compatibility Check
99
Corner-Grounded and Midpoint-Grounded Delta Systems
99
Identifying the Grounding System of the Electrical Power Network
99
Grounded Delta, and Midpoint-Grounded Delta Systems
100
Guidelines for Installing the Drive to a TT System
100
Disconnecting Instructions
101
Connecting the Power Cables
101
Power Cable Connection Diagram
102
Preparing the Cable Ends and Making 360° Grounding at the Cable Entry
103
Power Cable Connection Procedure
104
Connecting the Control Cables to the Integrated Control Unit
105
Connecting External Power Supply Wires to the Control Units
107
Connecting a Control Panel
107
Connecting a Remote Panel, or Chaining One Panel to Several Drives
108
Connecting a PC
108
Installing Option Modules
109
Option Slot 2 (I/O Extension Modules)
110
Option Slot 1 (Fieldbus Adapter Modules)
111
Wiring the Optional Modules
111
Control Unit
113
Contents of this Chapter
113
Layout
114
Default I/O Connection Diagram
115
Additional Information on the Control Connections
117
Embedded EIA-485 Fieldbus Connection
117
Connecting Motor Temperature Sensors to the Drive
118
PNP Configuration for Digital Inputs (X2 & X3)
118
NPN Configuration for Digital Inputs (X2 & X3)
118
Connection for Obtaining 0
119
Connection Examples of Two-Wire and Three-Wire Sensors to Analog Input (AI2)
119
DI5 as Frequency Input
119
Safe Torque off (X4)
119
Technical Data
120
External Control Unit (Option +P906)
125
Contents of this Chapter
125
Product Overview
125
Layout
126
Cables
126
Unpacking the Delivery
127
Installing the Control Unit
127
Installation Procedure
128
Connecting the Control Unit to the Drive Module
132
Dimension Drawing
134
Installation into a Rittal VX25 Enclosure
135
Contents of this Chapter
135
Limitation of Liability
135
North America
135
Installation into a Rittal VX25 Enclosure with Ready-Made ABB Installation Kits
135
Safety
136
Necessary Parts
136
Necessary Tools
136
Overall Flowchart of the Installation Process
137
Installing the Drive Module and LCL Filter Module into an Enclosure
137
Connecting the Motor Cables and Installing the Shrouds (Option +B051)
138
Connecting the Input Cables and Installing the Shrouds (Option +B051)
139
Installing the Air Baffles
141
Installing the Roof and Door (Rittal Parts)
141
Removing the Protective Covering from the Drive Module and LCL Filter Module Air Outlet
142
Installation Checklist
143
Contents of this Chapter
143
Checklist
143
Start-Up
145
Contents of this Chapter
145
Reforming the Capacitors
145
Start-Up Procedure
145
Fault Tracing
147
Contents of this Chapter
147
Leds
147
Drive Leds
147
Control Panel Leds
148
Warning and Fault Messages
148
Maintenance
149
Contents of this Chapter
149
Maintenance Intervals
149
Descriptions of Symbols
149
Recommended Annual Maintenance Actions by the User
150
Recommended Maintenance Intervals after Start-Up
150
Recommended Functional Safety Actions
150
Cleaning the Interior of the Cabinet
151
Cleaning the Interior of the Heatsink
152
Cleaning the Interior of the LCL Filter
153
Fans
153
Replacing the Auxiliary Cooling Fans of the Drive Module
154
Replacing the Drive Module Main Cooling Fans
156
Replacing the LCL Filter Module Cooling Fan
157
Replacing the Standard Drive Module
158
Replacing the LCL Filter Module
160
Capacitors
160
Reforming the Capacitors
161
Control Panel
161
Replacing the ZCU-12 Control Unit Battery
162
Replacing the Memory Unit of the Line-Side Converter Control Unit (ZCU-12)
162
Functional Safety Components
162
Ordering Information
163
Contents of this Chapter
163
Control Panel Options
163
Brake Choppers and Resistors
164
Output (D U /D T ) Filters
164
Cabinet Ventilation
164
Air Inlet Kits
164
Air Outlet Kits
166
Cooling Fans
167
Control Panel Mounting Platforms
168
Retrofit Accessory Kits
168
Technical Data
169
Contents of this Chapter
169
Electrical Ratings
169
IEC Ratings
169
UL (NEC) Ratings
170
Definitions
170
Sizing
171
Deratings
171
When Is Derating Necessary
171
Surrounding Air Temperature Derating
171
Altitude Derating
172
Switching Frequency Derating
173
Output Voltage Boost Derating
174
Fuses (IEC)
176
Calculating the Short-Circuit Current of the Installation
176
Fuses (UL)
178
Dimensions, Weights and Free Space Requirements
179
Package
179
Drive Package
179
LCL Filter Module Package
179
Losses, Cooling Data and Noise
180
Terminal and Entry Data for the Power Cables
180
Typical Power Cables
181
Terminal Data for the Control Cables
181
Electrical Power Network Specification
182
Motor Connection Data
183
Control Panel Type
183
Efficiency
183
Energy Efficiency Data (Ecodesign)
183
Protection Classes for Module
183
Ambient Conditions
184
Storage Conditions
184
Colors
185
Materials
185
Drive
185
Package Materials for Module Products
185
Package Materials for Options, Accessories and Spare Parts
185
Materials of Manuals
185
Disposal
185
Applicable Standards
186
Markings
186
EMC Compliance (IEC/EN 61800-3:2004)
187
Definitions
187
Category C3
188
Category C4
188
UL Checklist
189
Design Lifetime Expectancy
190
Declarations of Conformity
190
Disclaimer
190
Generic Disclaimer
190
Cybersecurity Disclaimer
190
Dimension Drawings
193
Contents of this Chapter
193
Standard Configuration (+E208 and +E210 Included)
194
Drive Module with Options +B051 and +H370
195
Drive Module Without Options +B051 and +H370
196
LCL Filter Module
197
Bottom Plate
198
Air Baffles
199
Material of the Air Baffles
199
Example Circuit Diagrams
201
Contents of this Chapter
201
Example Circuit Diagram
201
The Safe Torque off Function
203
Contents of this Chapter
203
Description
203
Chinery (Safety) Regulations
204
Wiring
205
Connection Principle
205
Single ACH580-34 Drive, Internal Power Supply
205
Single ACH580-34 Drive, External Power Supply
205
Wiring Examples
206
Single ACH580-34 Drive, Internal Power Supply
206
Single ACH580-34 Drive, External Power Supply
206
Multiple ACH580-34 Drives, Internal Power Supply
207
Multiple ACH580-34 Drives, External Power Supply
208
Activation Switch
208
Cable Types and Lengths
209
Grounding of Protective Shields
209
Operation Principle
210
Start-Up Including Validation Test
211
Competence
211
Validation Test Reports
211
Validation Test Procedure
211
Use
213
Maintenance
215
Competence
215
Fault Tracing
216
Safety Data
217
Terms and Abbreviations
219
TÜV Certificate
220
Declarations of Conformity
221
Resistor Braking
223
Contents of this Chapter
223
Operation Principle and Hardware Description
223
Planning the Braking System
223
Selecting the Default Brake Circuit Components - ABB Chopper and ABB Resistor
223
Chopper and ABB Resistor
224
Selecting the Default Brake Circuit Components - ABB Brake Chopper and Custom Resistor
224
Selecting Custom Resistors
225
Chopper and Custom Resistor
226
Example 1
226
Example 2
226
Selecting and Routing Brake Resistor Cables
227
Minimizing Electromagnetic Interference
227
Maximum Cable Length
227
Selecting the Installation Location for the Brake Resistors
227
Protecting the System against Thermal Overload
228
Protecting the Resistor Cable against Short-Circuits
228
Mechanical Installation of Resistors
228
Electrical Installation
228
Measuring the Insulation Resistance of the Brake Resistor Circuit
228
Connection Diagram
229
Connection Procedure
229
Start-Up
230
Technical Data
231

ABB ACH580-34 Hardware Manual (254 pages)

Drive modules

Brand: ABB | Category: Control Unit | Size: 45 MB

ABB ACH580-34 Quick Installation And Start-Up Manual (308 pages)

drive modules

Brand: ABB | Category: Control Unit | Size: 26 MB

Obey the Safety Instructions
3
General Safety
3
Electrical Safety Precautions
5
Select the Power Cables
6
Disconnecting Instructions
7
Default I/O Connection Diagram
16
Motor Overload Protection
20
Fieldbus Communication
20
Warnings and Faults
21
Overhold Sikkerhedsinstruktionerne
23
Generel Sikkerhed
23
Vælg Effektkabler
26
Befolgen Sie die Sicherheitsvorschriften
45
Allgemeine Sicherheitshinweise
45
Auswahl der Leistungskabel
48
Siga Estrictamente las Instrucciones de Seguridad
67
Seguridad General
67
Yleinen Turvallisuus
89
Oletusarvoiset I/O-Ohjauskytkennät
103
Consignes de Sécurité
111
Sécurité Générale
111
Sécurité Électrique
113
Sélection des Câbles de Puissance
114
Alarmes et Défauts
130
Rispettare le Norme DI Sicurezza
133
Sicurezza Generale
133
Selezione Dei Cavi DI Potenza
136
Ricondizionamento Dei Condensatori
137
Volg de Veiligheidsvoorschriften
155
Algemene Veiligheid
155
Kies de Vermogenskabels
158
Należy Przestrzegać Instrukcji Bezpieczeństwa
177
Bezpieczeństwo Ogólne
177
Dobór Kabli Zasilania
180
Segurança Geral
199
Följ Säkerhetsinstruktionerna
221
Allmän Säkerhet
221
Güvenlik Talimatlarına Uyun
243
Genel Güvenlik
243
Güç Kablolarını Seçin
246
IEC Ratings
285
Losses, Cooling Data and Noise
286
Typical Power Cable Sizes
287
Terminal and Entry Data for the Power Cables
288
Ambient Conditions
288
Technical Data
289
Safe Torque off (Sto)
289
Declarations of Conformity
291
Related Documents
291
Further Information
307

ABB ACH580-34 Quick Installation Manual (121 pages)

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Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

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