ABB ACH180-04S Manuals

ABB ACH180-04S Manuals

Manuals and User Guides for ABB ACH180-04S. We have 1 ABB ACH180-04S manual available for free PDF download: Hardware Manual

ABB ACH180-04S Hardware Manual

ABB ACH180-04S Hardware Manual (182 pages)

DRIVES FOR HVAC

Brand: ABB | Category: DC Drives | Size: 63 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
2 Introduction

21
- Contents of this Chapter
  21
- Applicability
  21
- Target Audience
  21
- Categorization by Frame Size
  21
- Quick Installation and Commissioning Flowchart
  22
- Terms and Abbreviations
  23
- Related Documents
  23
3 Operation Principle and Hardware Description

25
- Contents of this Chapter
  25
- Operation Principle
  25
- Simplified Main Circuit Diagram
  26
- Layout
  27
  - Frame Sizes R0
    27
  - Frame R2
    28
  - Frame R3
    29
  - Frame R4
    30
- Control Connections
  31
- Control Panel Options
  31
- Drive Labels
  32
  - Model Information Label
    32
  - Type Designation Label
    32
  - Type Designation Key
    33
- Integrated Control Panel
  33
  - Home View
    35
    
    Status Icon
    35
  - Message View
    35
  - Options View
    36
  - Menu
    36
4 Mechanical Installation

37
- Contents of this Chapter
  37
- Installation Alternatives
  37
- Examining the Installation Site
  38
- Required Tools
  38
- Unpacking the Delivery
  39
- Installing the Drive
  40
  - To Install the Drive with Screws
    40
  - To Install the Drive to a DIN Installation Rail
    42
5 Guidelines for Planning the Electrical Installation

43
6 Electrical Installation

61
7 Installation Checklist

81
- Contents of this Chapter
  81
- Checklist
  81
8 Maintenance

85
9 Technical Data

97
- Contents of this Chapter
  97
- Ratings
  97
  - IEC Ratings
    97
  - UL (NEC) Ratings
    99
  - Definitions
    100
  - Sizing
    101
- Output Derating
  101
  - Surrounding Air Temperature Derating
    103
  - Altitude Derating
    105
  - Switching Frequency Derating
    105
- Fuses
  106
  - Gg Fuses (IEC)
    106
  - Gr or Ar -Type Fuses (IEC)
    108
  - Fuses (UL)
    109
- Alternate Short-Circuit Protection
  112
  - Miniature Circuit Breakers (IEC)
    112
  - Manual Self-Protected Combination Motor Controller - Type E USA (UL (NEC))
    114
- Dimensions and Weights
  116
- Free Space Requirements
  117
- Losses, Cooling Data and Noise
  117
- Terminal Data for the Power Cables
  119
- Typical Output Cable Sizes
  123
- Typical Input Cable Sizes
  125
- Terminal Data for the Control Cables
  126
- External EMC Filters
  126
- Electrical Power Network Specification
  128
- Motor Connection Data
  128
  - Motor Cable Length
    129
    
    Operational Functionality and Motor Cable Length
    129
    
    EMC Compatibility and Motor Cable Length
    129
- Control Connection Data
  131
- Brake Resistor Connection Data
  132
- Energy Efficiency Data (Ecodesign)
  132
- Protection Classes
  132
- Ambient Conditions
  133
- Materials
  134
  - Drive
    134
  - Package
    134
  - Package Materials for Options, Accessories and Spare Parts
    134
  - Materials of Manuals
    134
- Disposal
  134
- Applicable Standards
  135
- Markings
  136
- Compliance with en 61800-3
  137
  - Definitions
    137
  - Category C1
    137
  - Category C2
    138
  - Category C3
    138
  - Category C4
    138
- UL Checklist
  140
- Compliance with the European Machinery Directive
  141
- Disclaimers
  141
  - Generic Disclaimer
    141
  - Cyber Security Disclaimer
    141
10 Dimension Drawings

143
- Contents of this Chapter
  143
- Frame R0
  144
- Frame R1
  145
- Frame R2
  146
- Frame R3
  147
- Frame R4
  148
11 Resistor Braking

149
- Contents of this Chapter
  149
- Safety
  149
- Operation Principle
  149
- Selecting the Brake Resistor
  149
  - Reference Brake Resistors
    151
    
    Definitions
    152
- Selecting and Routing the Brake Resistor Cables
  152
  - Minimizing Electromagnetic Interference
    152
  - Maximum Cable Length
    153
- Selecting the Installation Location for the Brake Resistors
  153
- Protecting the System in Brake Circuit Fault Situations
  153
  - Protecting the System in Cable and Brake Resistor Short-Circuit Situations
    153
  - Protecting the System against Thermal Overload
    153
- Mechanical and Electrical Installation of Brake Resistor
  155
  - Mechanical Installation
    155
  - Electrical Installation
    155
    
    Measuring the Insulation
    155
    
    Connecting Power Cables
    155
    
    Connection the Control Cables
    155
- Start-Up
  155
12 The Safe Torque off Function

157
- Contents of this Chapter
  157
- Description
  157
  - Compliance with the European Machinery Directive and the UK Supply of Machinery (Safety) Regulations
    158
- Wiring
  159
- Operation Principle
  165
- Start-Up Including Validation Test
  166
  - Competence
    166
  - Validation Test Reports
    166
  - Validation Test Procedure
    166
- Use
  168
- Maintenance
  170
  - Competence
    170
- Fault Tracing
  171
- Safety Data
  172
  - Terms and Abbreviations
    174
  - TÜV Certificate
    175
  - Declarations of Conformity
    176

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