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Sonett III
Service manual
Saab Sonett III Service Manual
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Service manual
(146 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Specifications, Troubleshooting
Chassis and Engine Numbers
General Data
Wrench Torques
Freezing Points for Glycol Mixtures
Electrical System
Tightening Torques, Gear Box
Engine Performance Curves SAAB SONETT
Tools, Service, Maintenance
General Hints
Thread System and Wrench Sizes
Instructions for Jacking-Up the Car
Jacking up the Front End
Jacking up the Rear End
Supporting the Front End on Trestles
Lubrication
Lubrication Interval
Ball Joints and Tie Rod Ends
Steering Gear
Accelerator Linkage
Lubrication Chart
Lubrication Points
In Connection with Reconditioning
Laying up
Fuel
Engine
Engine and Gearbox
Fuel System
Fuel Tank Ventilation
Air Cleaner
Exhaust System
Cooling System
Removal and Installation of Engine Body
Removal of Engine
Fitting the Limiting Washer
Fuel Tank and Fuel Lines
Removal of Fuel Tank
Installation of Fuel Tank
Checking Fuel Tank Ventilation
Fuel Level Transmitter
Removal of Fuel Pipes
Front Part
Installation of Fuel Pipes
Cleaning the Fuel System
Exhaust Systems
Mufflers and Exhaust Pipes
Front Exhaust Pipes with Exhaust Manifold
Seal between Muffler and Engine Block
Radiator with Connections
Draining the Cooling System
Refilling the Cooling System
Cleaning the Cooling System
Removal of Radiator
Expansion Tank
Battery
Headlight
Interior Lighting
Alternator
Switching on and Dimming
Dimming Circuit
Location of Relays, Microswitches and Fuse Box
Wiring Diagram for Lighting
Miscellaneous Electrical Equipment
Combined Direction Indicator Lever and Headlight Dimmer Switch
Wiring and Fuses
Fuse Box in Engine Compartment
Fuse Box under Instrument Panel
Description Internal Wiring
Terminal Clamps
Terminal End of the Alternator
Wiring Diagram
Wiring Diagram for A.C. Alternator
Quick Checking of Alternator and Charging Regulator
Removal and Installation of Alternator
Terminals DF and D+ Connected
Removal of Alternator
Disassembling the Alternator to Exchange the Bearing
Assembling the Alternator
Changing Brushes
Removing the Brush Unit Assembly
Unsoldering the Brush Unit Terminals
Testing
Magnetization
Mounting the Alternator
Testing with the Voltage Regulator
Testing Alternator Components
Testing the Rectifiers
Testing Rectifiers with an Ohmmeter
Testing the Stator Windings
Distributor
Lighting
Headlights
Replacement of Sealed Beam Headlight Insert
Alignment of Headlights
Headlight Holders
Changing Bulbs for Side Position Lights
Instrument Lighting
Changing Bulbs
Direction Indicators
Horns, Signalling Device
Windshield Wipers and Washers
Windshield Wiper Motor with Linkage
Windshield Wiper Motor
Wiper Mechanism
Adjustment of Windshield Wiper Parking Position
Removal of Wiper Motor
Connection Positions of Wiper Motor
Removal of Wiper Mechanism
Electrical Controls and Switches
Brake Warning System
Ignition and Starter Switch
Location of Relays and Buzzer
Back-Up Light Switch
Seat Belt Warning System
Seat Belt/Ignition Interlock System
Location of Back-Up Light Switch
Changing the Oil-Pressure Switch
Changing the Electrical Temperature Transmitter
Oil Pressure Switch
Temperature Transmitter
Wiring
Fuses
Cable Numbers and Color Codes
Transmission
Clutch
Gearbox
Clutch Pedal with Adjustment Mechanism
Clutch Operation
Pedal Stand
Removal of Pedals
Adjustment of Clutch-Pedal Free Movement
Removal of Master Cylinder
Master Cylinder
Master Cylinder, Disassembled
Slave Cylinder
Bleeding the Master and Slave Cylinders
Release Bearing
Removal and Installation of Release Bearing
Release Bearing Attachment
Gear Operation
Removal of Gear Lever Housing
Adjustment of Gear Positions
Separating the Exhaust Systems
Opening up the Gear Shift Rod
Division of Removed Power Unit
Brake System
Brakes
Bleeding the Brake System
Location of Bleeding Nipples, Rear End
Overhaul of Master Cylinder
Fitting the Piston Washer
Removing the Lock Ring
Brake Operation
Brake Pedal
Adjustment of Brake Pedal Free Movement
Front Assembly, Steering
Wheel Alignment
Front Wheel Alignment
Front-Wheel Alignment
Toe-In
Toe-In/Toe-Out Adjustment Table
Camber
Caster
King Pin Inclination
Wheel Turning Angles
Turning Angles of Front Wheels
Rear Wheel Alignment
Removal of Steering Wheel
Steering Wheel and Safety Pad
Steering Column and Bearings
Column Stand Retaining Screws
Steering Wheel Lock
Replacement of Steering Wheel Lock
Suspension, Wheels
Front Suspension
Rear Suspension
Shock Absorbers
Wheels and Hubs
Body
Body Insulation and Fitments
Body Frame
Body Assembly
Chassis and Body
Body Shell
Body Shell Repair
Disassembly of Body
Removal of Nuts above the Rear Silencer
Removal of Screws for Rear Window
Removal of Pop Rivets on Rear Door Pillars
Removal of Windshield Pillar Retaining Screws
The Body if Lifted off
Reassembly of Body
Riveting with a Pop Rivet Tool
Hood and Engine Lid
Engine Lid Release Handle
Engine Lid Lock
Removal of Engine Lid
Hood Removal
Screws, Headlight Control
Blocks Inserted between Hood and Radiator Frame
Doors
Removal of Door
Replacement of Door Hinges
Removal of Window Regulator
Replacement of Door Lock
Adjustment of Door
Adjustment of Door Striker Plate
Replacement of Door Striker Plate
Replacement of Door Lock Cylinder
Keys
Spare Parts
Glass
Window-Glass, General
Replacement of Windshield
Rear Window
Replacement of Opening Door Windows
Replacement Fixed Glass, Door
Opening Side Windows
Removal of Opening Side Window
Linings and Interior Fittings
Door Lining
Mats
Seats
Cleaning Upholstery
Specific Stains
Unidentified Stains
Cleaning Plasticized Fabrics
Instrument Pane L
Roll-Over Bar
Removal of Instrument Panel
Removal of Roll-Over Bar Retaining Screws
Bumpers and Grille
Changing the Cellular Blocks
Mounting the Bracing Strip
Grille
Body Finishing
Painting New Body Parts
Lacquer
Spraying
Touch-Up Paint
Repainting Areas of Bodywork to a Natural Boundary
Instruments, Heating System, Accessories
Controls and Instruments
Temp
Tank
Upm
Mph
Instruments
Removal of Instrument Insert
Replacement of Speedometer Cable with Sheating
Changing Light Bulbs in Instruments
Electrical Accessories
Radio Installation
Location of Antenna
Suppression of Radio Interference
Heating and Ventilation System
Adjustable Fresh Air Vent
Removal of Fan Motor
Removal of Heat Exchanger
Vent Channels
Removal of Heating System Thermostat Valve
Location of Thermostat Valve
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