Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Mercedes-Benz Manuals
Automobile
180
Service manual
Mercedes-Benz 180 Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
Table Of Contents
629
page
of
629
Go
/
629
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Location of Model Plate, Engine, Chassis, and Body Numbers
Location of Unit Numbers
Group Index
Index
General Information
Technical Specifications (Models 180, 180A, 180B, 180C and 190 SL)
Models
Engine Specifications
Electric Equipment Specifications
Dimensions
Weights
Capacities
Speeds, Consumption Figures and Operating Conditions
Technical Specifications (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Engine Specifications (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Electrical Equipment Specifications (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Dimensions (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Weights (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Capacities (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Speeds, Consumption Figures and Operating Conditions (Models 180 D, 180 Db, 180 DC, 190 D and 190 Db)
Technical Specifications (Models 220 A, 219, 220 S, and 220 SE)
Engine Specifications (Models 220 A, 219, 220 S, and 220 SE)
Electrical Equipment Specifications (Models 220 A, 219, 220 S, and 220 SE)
Dimensions (Models 220 A, 219, 220 S, and 220 SE)
Weights (Models 220 A, 219, 220 S, and 220 SE)
Capacities (Models 220 A, 219, 220 S, and 220 SE)
Speeds, Consumption Figures, and Operating Conditions (Models 220 A, 219, 220 S, and 220 SE)
Measuring Runs
Partial Load Fuel Consumption Curves
Acceleration Curves
Running-In Instructions for New and Replacement Engines
Running-In Instructions
Engine and Engine Suspension
Engine and Engine Suspension Groups 01-24
Removal and Installation of Engine Together with Transmission - Model 190 SL
Removal and Installation of Engine Together with Transmission - Models 180 A, 180 B, 190 SL, 220 A, 219, 220 S, and 220 SE
Removal and Installation of Engine Together with Transmission - Model 220 SE
Models 190 SL, 219, 220 S, and 220 SE with Four Point Engine Suspension
Engine Tune-Up
Tappet Clearance Adjustment
Tappet Clearance Table
Valve Arrangement
Compression Measurement
Compression Ratio, Capacity of Compression Chamber, and Compression Pressure
Cleaning and Testing of Spark Plugs
Approved Spark Plugs
Thread Length of Spark Plugs
Installation of Spark Plugs
Measurement and Adjustment of Distributor Contact Gaps and Angles of Closure
Ignition Setting
Measurement of Ignition Vacuum Control
Initial Operation of Vacuum Control and Amount of Vacuum
Checking Camshaft Adjustment
Measurement and Adjustment of Pressure of Fuel Feed Pump
Test Values of Fuel Feed Pump
Measurement and Adjustment of Fuel Level and Injection Amount of Carburetor Engines
Measurement and Adjustment of Injection Amount
Measurement of a Die-Cast Front Carburetor - Illustration
Measurement of Die-Cast Rear Carburetor - Illustration
Checking the Beginning of Enrichment Via the Pump System on Carburetor for Model 180 a
Enrichment Delivery Point
Troubleshooting Hints on Carburetor System
Engine Difficult to Start When Cold
Engine Uneven after Cold Start
Engine Difficult to Start When Hot
Poor Idling
Idle too Fast
Idle too Low
Carburetor Floods
Uneven Speed Build-Up
Lack of Response of the Engine at Full Load and Engine Speeds between 3000 and 4000 RPM
High Fuel Consumption
Adjustment of Carburetor Linkage and Idle
Adjustment of Carburetor Linkage
Adjustment of Idle
Model 220 S Engine View
Adjustment of Carburetor Linkage (Model 220 S)
Idle Adjustment (Model 220 S)
Model 190 SL Engine View
Adjustment of Carburetor Linkage (Model 190 SL)
Adjustment of Idle (Model 190 SL)
Testing Valve Timing
Valve Timing with a Test Clearance of 0.4 MM
Measuring Intake Pipe Vacuum
Exhaust-Gas Test Values
Engine Testing on Roller Test Stand
Guide Values for Testing the Engine on the Clayton Roller Test Stand
Disassembly and Reassembly of Engine
Engine M 121 B IV for Model 180 a (Type Designation 121.923) View
Engine M 121 B II for Model 190 SL a (Type Designation 121.921) View
Engine M 180 II for Models 220 a and 219 (Type Designation 180.921) View
Engine M 180 III for Models 220 S (Type Designation 180.924) View
Engine M 127 I for Model 220 SE for Cars with Hydraulic Automatic Clutch (Type Designation 127.980) View
Removal and Installation of Carburetor or Fuel Injection System Including Venturi Control Unit and Control Linkage
Removal and Installation of Carburetor on Models 180 A, 180 B, 220 A, 219, and 220 S
Carburetor System for Model 220 S
Removal and Installation of Carburetor on Model 190 SL
Subsequent Installation of Die-Cast Carburetors
Removal and Installation of Fuel Injectin System, Including Venturi Control Unit and Control Linkage on Model 220 SE
Injection Valves and Fuel Distributor Fittings (Model 220 SE)
Check Injection Valves and Fuel Distributor Fittings (Model 220 SE)
Jet Shape - Visual Control of Injection Valves (Model 220 SE)
Check Ejection or Opening Pressure of Injection Valves (Model 220 SE)
Check Injection Valves for Leaks (Model 220 SE)
Measuring for Uniform Distribution of the Fuel of the Distributor Groups (Model 220 SE)
Fuel Distributor Fittings
Injection Valves with Holder
Venturi Control Unit Removal and Installation
Control Lever with Bearing Block, and Control Linkage
Removal and Installation of Intake Pipe and Exhaust Manifold (Models 180 A, 180 B, 220 A, 220 S and 220 SE)
Intake Pipe and Exhaust Manifold on Models 220 a and 210 - Diagram
Intake Pipe and Exhaust Manifold on Model 220 S - Diagram
Intake Pipe and Exhaust Manifold on Model 220 SE - Diagram
Removal and Installation of Intake Pipe and Exhaust Manifold (Model 190 SL)
Removal and Installation of Cylinder Head, Valves, Camshaft, Chain Tensioner, Tension Sprocket Bearing and Rocker Arm
Removal and Installation of Cylinder Head on Model 190 SL
Disassembly of Rocker Arms
Installation of Rocker Arms
New, Further Modified Valve Controls Types 180 C and 190 SL - Diagram
Valve Stem Sealing
Removal and Installation of Cylinder Head of Model 220 SE
Procedure Differences for the Individual Models Concerning Removal and Installatio of Cylinder Head, Valves, Camshaft, Chain Tensioner, Tension Sprock
Cylinder Head - Compression Ratio
Cylinder Head Gasket and Water Distributor
Cylinder Head Gaskets Table
Marking of Cylinder Head Gasket in a 4-Cylinder Engine
Valve Guides with Valve Stem Sealing Systems
Inlet Valve Stem Sealing for Models 220 SE - Diagram
Camshaft
Code Numbers of Camshaft
Chain Tensioner View
Tension Sprocket Bearing
Chain Guides
Rocker Arm Block and Rocker Arms
Tightening of Cylinder Head Screws
Tightening Sequence for 4-Cylinder Engines
Tightening Sequence for 6-Cylinder Engines
Removal and Installatio of Water Pump with Fan
Pulley for Water Pumps
Water Pump with Higher Capacity
Removal and Installation of Distributor with Bearing
Distributor Bearing
1St Version Distributor Bearing for Octane Number Compensator - Illustrations
2Nd Version Distributor Bearing for Octane Number Compensator - Illustration
3Rd Version Distributor Bearing with Adjusting Screw
4Th Version Distributor Bearing with Hand Lever and Eccentric Disk View
4Th Version Distributor Bearing Photographed on Model 220 S
Removal and Installation of Oil Pump Drive, Distributor Drive, Injection Pump Drive, and Revoluton Counter Drive (Models 180 A, 180 B, 220 A, 219 and
Removal and Installation of Oil Pump Drive, Distributor Drive, Injection Pump Drive, and Revoluton Counter Drive (Model 190 SL)
Removal and Installation of Oil Pump Drive, Distributor Drive, Injection Pump Drive, and Revoluton Counter Drive (Model 220 SE)
Figure 01-4/54
Removal and Installation of Fuel Feed Pump (Models 180 A, 180 B, 190 SL, 220 A, 219, and 220S)
Subsequent Installation of a Dust-Proof Fuel Feed Pump
Removal and Installation of Fuel Feed Pump (Model 220 SE)
Removal and Installation of Oil Filter
Removal and Installation of Oil Relief Valve in Crankcase
Position of Oil Relief Valve on 4-Cylinder Engines and 6-Cylinder Engines with Closed Left Side Wall - View
Position of Oil Relief Valve on 6-Cylinder Engines with Cylinder Cover on the Left Side - View
Removal and Installation of Oil Pan (Models 180 A, 180 B, and 190 SL)
Removal and Installation of Oil Pan (Models 220 A, 219, and 220 S with Split Oil Pan)
Removal and Installation of Oil Pan (Models 219, 220 S, and 220 SE with One-Piece Oil Pan)
Removal and Installation of Oil Pump
Removal and Installation of Counterweight and Vibration Damper on Crankshaft
Counterweight on Models 180 A, 180 B, and 190 SL
Counterweight and Vibration Damper on Models 220 A, 219, 220 S, and 220 SE
Removal and Installation of Crankshaft with Counterweight and Flywheel
Removal and Installation of Piston and Connecting Rods
Disassembly and Reassembly of Crankcase
Dowel Pin Crankcase - Partition Plate - Clutch Housing
Dowel Pin Crankcase - Partition Plate
Removal and Installation of Front Grease Seal for Crankshaft with Engine Installed in Vehicle
Removal and Installation of Flywheel
Removal and Installation of Roller Chain with Engine Installed in Vehicle
Testing and Repairing Engine
Crankcase and Cylinder Head
Cleaning, Pressure-Testing and Surface-Grinding of Crankcase
Machining Dimensions for Crankcase
Boring and Honing of Cylinder Bores
Machining and Pressure-Testing of Cylinder Head
Machining Dimensions of Cylinder Bores
Machining Tolerances of Cylinder Bores
Compression Ratio and Capacity of Compression Chamber
Checking and Replacing Valve Guides
Dimensions of Valve Guides and Bores in Cylinder Head
Thrust Collars for Valve Springs
Replacement of Valve Seat Rings
Dimensions of Cylinder Head Bores and Valve Seat Rings
Machining Valve Seats in Cylinder Head
Machining Dimensions for Valve Seats in Cylinder Head
Permissible Depth of Valve Disk in Relation to Cylinder Head Separating Surface
Power Unit Assemblies
Grinding Crankshaft
Table of Crankshaft Grinding Overhaul Stages
Machining Tolerances of Crankshaft
Re-Bedding of Crankshaft
Bearing Play of Crankshaft
Base Bore in Crankcase
Thickness of Check Plates on Locating Bearing
Reconditioning and Re-Bushing of Connecting Rods
Bearing Play Values for Connecting Rod
Diameter of Controd Bearingswith Inserted Bearing Shell Halves Fitted
Dimensions of Connecting Rods
Dimensions of Piston Pin Bushing
Fitting Pistons, Together with Rings, into Cylinders
Pistons Available for Overhaul Stages
Piston Ring with Gap and Groove Clearance
Color Code for Associated Piston Pins and Pistons
Replacement of Starter Rim Gear
Grinding of Clutch Face of Flywheel
Dimensions for Re-Machining Flywheel
Dynamic Balancing of Crankshaft with Counterweight and Flywheel
Balancing Holes for Flywheels
Static Balancing of New Flywheel
Repair of Vibration Damper (Models 220 A, 219, 220 S and 220 SE)
Engine Timing
Testing and Grinding Valves
Dimensions of Valves
Testing Valve Springs
Sealing Valve Stem
Valve Stem Sealing at Inlet Valve Model 220 SE - Diagram
Grinding of Camshaft
Camshaft of a 6-Cylinder Engine View
Bearing Play of Camshaft
Grinding Dimensions of Camshaft and Camshaft Bearing Measurements
Re-Bedding of Camshaft
Testing of Chain Tensioner
Pressure Spring for Chain Tensioner
1St Version Chain Tensioner Disassembly and Reassembly
2Nd, 3Rd, and 4Th Version Chain Tensioner Disassembly and Reassembly
Repair of Tension Sprocket and Tension Bearing
Chain Drive for Model 220 SE Diagram
Testing of Rocker Arm and Rocker Arm Mounting
Guide Sprocket (Model 220 SE)
Description of Carburetors
Downdraft Carburetor for Models 180 and 180 a
Solex Carburetor Type 32 PICB Diagram
Starter Mechanism
Cold Start Position
Cold Start - Phase 1. When Starting the Engine (Starter Air Valve Closed) - Diagram
Cold Start - Phase 2 after the Engine Has Started (Starter Air Valve Opened)
Warm-Up Position (Starter Knob Pushed Halfway In)
Driving Away with Starter Knob Pulled out
Change-Over Withstarter Mechanism in Action (Starter Air Valve Closed)
Starter Mechanism Inoperative (Starter Knob Pushed Right In)
Idle System
Idle - Phase 1
Idle - Phase 2
Main Carburetor System
Accelerating Pump
Main Carburetor System (Throttle Valve in Full-Load Position) View
Figure 07-0/10
Technical Specifications of Solex Downdraft Carburetor Type 32 PJCB
Note: Carburetor for Models 180 and 180 a
Note: Carburetor for Model 180 a
Carburetor for Model 180
Engines Model 180 B, 180 C
Solex Carburetor 34 PJCB Diagram
Technical Specifications of Solex Downdraft Carburetor Model 34 PJCB
Double Downdraft Carburetor for Models 220 and 219
Solex Carburetor Type 32 PAATI
Starter Mechanism (Models 220 and 219)
Cold-Start Position (Starter Knob Pulled Right Out) (Models 220 and 219)
Cold Start - Phase 1 When Starting the Engine (Models 220 and 219)
Cold Start - Phase 2 after the Engine Has Started (Models 220 and 219)
Warm-Up Position (Models 220 and 219)
Driving Away with Starter Knob Pulled out (Models 220 and 219)
Change-Over with Starter Mechanism in Action (Starter Air Valve Closed) (Models 220 and 219)
Starter Mechanism Inoperative (Starter Knob Pushed Right In) (Models 220 and 219)
Idle System (Models 220 and 219)
Main Carburetor System (Models 220 and 219)
Accelerating Pump (Models 220 and 219)
Technical Specifications of Solex Double Downdraft Carburetor Type 32 PAATI
Compound Dowdraft Carburetor for Model 220 S
Solex Carburetor Type 32 PAITA Diagram
Arrangement and Function of Throttle Valves (Model 220 S)
Starter Mechanism (Model 220 S)
Warm-Up Position II (Model 220 S)
Scavenging Device for Fuel System (Model 220 S)
Subsequent Installation of Scavenging Device (Model 220 S)
Figure 07-0/24
Figure 07-0/25
Figure 07-0/26
Figure 07-0/27
List of Parts of the Carburetor for the Model 220 S
Technical Specifications of Solex Compound Downdraft Carburetor Type 32 PAITA
Compound Cross-Draft Carburetor for Model 190 SL
Solex Carburetor Type 44 PHH - Air Suction-Tube Side and Engine Side View
Solex Carburetor Type 44 PHH (Die-Cast Carburetor) View
Throttle Valve of Stage 1 Not yet Operative (Stage 1 in Full-Load Position) (Model 190 SL)
Throttle Valve of Stage 2 Operative (Stage 1 in Full-Load Position) (Model 190 SL)
Starter Mechanism (Model 190 SL)
Normal Running Position - Starter Mechanism Inoperative (Choke Valve Open) (Model 190 SL)
Starter Mechanism Operative (Choke Valve Closed) (Model 190 SL)
Cold Start (Model 190 SL)
Idle System (Model 190 SL)
Idle System of Stage 1 (Model 190 SL)
Idle System of Stage 1 (Sand-Cast Carburetor) (Model 190 SL) - Diagram
Idle Phase 1 (Model 190 SL)
Idle Phase 2 (Model 190 SL)
Idle System of Stage 2 (Model 190 SL)
Advertisement
Quick Links
1
Location of Model Plate, Engine, Chassis, and Body Numbers
2
Engine Specifications
3
Technical Specifications (Models 180, 180A, 180B, 180C and 190 Sl)
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
Troubleshooting Hints on Carburetor System
58
Troubleshooting Hints for Shift Lever Noises - Models 180, 180 a, 180 b, 180 D, 180 Db, 190 D, 190 Db, 219, 220 a, 220 S, and 220 SE
295
Troubleshooting Hints for Shift Lever Noises - Model 190 SL
299
Trouble Shooting Hints for the Brake System
487
Disassembly and Reassembly of Starter
570
Electrical Testing of Generator and Regulator (Three-Element Voltage/Current Regulator)
579
Related Manuals for Mercedes-Benz 180
Automobile Mercedes-Benz 190 SL User Manual
(59 pages)
Automobile Mercedes-Benz 220S Owner's Manual
(56 pages)
Automobile Mercedes-Benz 1998 SL 500 Operator's Manual
(161 pages)
Automobile Mercedes-Benz Series 176 Introduction Into Service Manual
(106 pages)
Automobile Mercedes-Benz 190E 2.3 1987 Owner's Manual
(113 pages)
Automobile Mercedes-Benz 190 D 2.2 1985 Owner's Manual
Chassis 201 d (109 pages)
Automobile Mercedes-Benz 190D 2.2 1984 Owner's Manual
(103 pages)
Automobile Mercedes-Benz Vito 111 CDI/BlueTEC Operating Instructions Manual
(396 pages)
Automobile Mercedes-Benz 420 SEL 1989 Owner's Manual
(122 pages)
Automobile Mercedes-Benz 190 E2.3 1985 Owner's Manual
(109 pages)
Automobile Mercedes Benz 190 E 2.3 Owner's Manual
(101 pages)
Automobile Mercedes Benz 190 E 2.3 1991 Owner's Manual
(129 pages)
Automobile Mercedes-Benz 190 E 2.6 1989 Owner's Manual
(117 pages)
Automobile Mercedes-Benz 420 SEL 1986 Owner's Manual
(117 pages)
Automobile Mercedes-Benz A Series 2015 Owner's Manual
(417 pages)
Automobile Mercedes-Benz 124 1994 Service Information
(30 pages)
Related Products for Mercedes-Benz 180
Mercedes-Benz 1988 200
Mercedes-Benz 1988 230 E
Mercedes-Benz 1988 260 E
Mercedes-Benz 1988 300 E
Mercedes-Benz 1988 260 E 4MATIC
Mercedes-Benz 1988 300 E 4MATIC
Mercedes-Benz 1988 230 CE
Mercedes-Benz Series 176
Mercedes-Benz 190E 2.3 1993
Mercedes-Benz 190E 2.6 1993
Mercedes-Benz 1984 300SD
Mercedes-Benz 1985 500SEL
Mercedes-Benz 1985 500SEC
Mercedes-Benz Vito 114 CDI/BlueTEC/4x4
Mercedes-Benz Vito 116 CDI/BlueTEC/4x4
Mercedes-Benz 126 Series
This manual is also suitable for:
180b
180a
180dc
190d
190db
190sl
...
Show all
220a
219
180d
220s
180c
220se
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL