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TER SRL Multi Synergic 280 Instruction Manual

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Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories
Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500/500F and Accessories
Instruction Manual
Instruction Manual
Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories
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This manual must be completed by the "CE Operating and service maual"
Edition of 26/03/2015

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Summary of Contents for TER SRL Multi Synergic 280

  • Page 1 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500/500F and Accessories Instruction Manual Instruction Manual Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories This manual must be completed by the “CE Operating and service maual”...
  • Page 2 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual...

  • Page 3: Table Of Contents

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual INDEX DESCRIPTION CHAP. PAGE DESCRIPTION CHAP. PAGE 1. DECLARATION OF CONFORMITY 23. MANUAL PULS TIG SET 2. RAEE standards 24.
  • Page 4 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual WARNING IMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR CUTTING OPERATIONS.

  • Page 5: Declaration Of Conformity

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 1. DECLARATION OF CONFORMITY TER SRL - Via Leopardi, 13 - 36030 Caldogno (VI) Italy declares that the machines descripted in this manual must be use solely for professional purposes in...

  • Page 6: Raee Standards

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 2. RAEE STANDARDS RISK of FIRE and BURNS The symbol on the product or on its packaging indicates that this product Sparks (sprays) may cause fires and burn the skin;...

  • Page 7: Stand By

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 8. POWER SUPPLY QUALITY IN THE VOLTAGE, IN THE MISSING 5. STAND BY PHASE, IN THE FREQUENCY: The machine stops its main functions when it is not continuosly used, The tri-phase welding generators have an input voltage of 400V ( min 340V –...

  • Page 8: Auxiliary Electronic Warning And Failure

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 11. WATER COOLING UNIT STATUS The MULTI series generators are characterised by a its ED factor – 40% at 40°C and...

  • Page 9: Special Functions

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 13. SPECIAL FUNCTIONS DISPLAY SOFTWARE VERSION FUNCTION OF ROUCH PANEL RESET TO DEFAULT SETTING FUNCTION (default working parameters)

  • Page 10: Accessories

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 15. MAIN FEATURES MULTI SYNERGIC 280 : 14. ACCESSORIES The Multi synergic series has the capability to recognise the accessory connected and install it.

  • Page 11: Main Features Multi Synergic 350

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Included the welding process of Stick electrode and TIG features with manual adjust- ment or syn-ergic direct thickness adjustment.

  • Page 12: Main Features Multi Synergic 500

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 17. MAIN FEATURES MULTI SYNERGIC 500 Complete version of the Multi synergic 500 for univer-sal and heavy applications with the the water cooling unit built in the bottom side of the trolley and the sec-ond wire feeder connected with five meters intercon-necting cable.

  • Page 13: Main Features Multi Synergic 500F

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 18. MAIN FEATURES MULTI SYNERGIC 500F The base machine includes the trolley and the bottle support, water cooling cannot...

  • Page 14: Front Panel Functions And Adjustments

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Second display, shows the set wire 19. FRONT PANEL FUNCTIONS AND ADJUSTMENTS speed and real current in Manual...

  • Page 15: Front Panel Layout

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 20. FRONT PANEL LAYOUT ONLY MULTI SYNERGIC 500F AND MULTI SYNERGIC 500FW REMOTE CONTROL SOCKET POSITIVE OUTPUT FRONT PANEL...
  • Page 16 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MANUAL ELECTRODE SETTING. CONNECT THE WORK PIECE CABLE TO THE NEGATIVE RECEPTACLE, AND THE ELECTRODE OLDER T THE POSITIVE RECEPTACLE...

  • Page 17: Tig Setting. Connect The Gas Input To The Gas Regulator And

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 22. TIG SETTING. CONNECT THE GAS INPUT TO THE GAS REGULATOR AND ADJUST THE GAS FLOW BETWEEN 6 TO 8 LITRES PER MINUTE.

  • Page 18: Manual Puls Tig Set

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 23. MANUAL PULS TIG SET SELECT MANUAL PULSE TIG MODE: SELECT ALL THE OTHER PARAMETERS: SELECT THE FREQUENCY: With the first push button, select TIG PULSE.

  • Page 19: Synergic Tig Setting

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 24. SYNERGIC TIG SETTING SELECT SYNERGY TIG OR PULSE MODE: COMPLETE THE TIG SYNERGY SELECTION: Adjust the welding current , in the little display...

  • Page 20: Mig-Mag Welding

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 25. MIG-MAG WELDING: MULTI SYNERGIC POWER SOURCE HAS THE POSSIBILITIES TO PERFORM MIG-MAG WELDING IN MANUAL OR IN SYNERGY, FOR ADVANCED APPLICATION, THERE ARE ALSO THE POSSIBILITIES TO USE THE PROCESS PULS MIG FOR THE MOST COMMON MATERIALS.

  • Page 21: Mig-Mag Manual

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 26. MIG-MAG MANUAL ADJUST THE WELDING DYNAMIC: SELECT MIG-MAG IN MANUAL: SELECT MIG-MAG IN MANUAL: With the forth push button is possible to select the...

  • Page 22: Mig-Mag Synergic

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 27. MIG-MAG SYNERGIC Some synergic programs has more than one ver- SELECT SYNERGY MIG-MAG MODE: Complete the MIG Synergy selection:...

  • Page 23: Puls Mig Synergic

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 28. PULS MIG SYNERGIC SELECT PULS MIG- MODE: If the program in MIG is not included in one of the Table the choose of pulse mig cannot be completed.

  • Page 24: Puls Mig Synergic Programs

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 29. PULS MIG SYNERGIC PROGRAMS 29. PULS MIG SYNERGIC PROGRAMS table-1 MULTI SYNERGIC 280 MULTI SYNERGIC 350 MULTI SYNERGIC 400F...
  • Page 25 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 30. MIG SYNERGIC PROGRAMS MULTI SYNERGIC 280 MULTI SYNERGIC 350 MULTI SYNERGIC 400F MULTI SYNERGIC 500 MULTI SYNERGIC 500F/F2...
  • Page 26 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Any program of Pulse mig can be switched in double pulse at any time without the need to change the program.

  • Page 27: Digital Torch

    MULTI-SYNERGIC - LOGIC TORCH OPERATION JOBS The digital Torch has two operational modes. . To switch from on mode to another, Push the Left and Bottom together. mode any adjustment can be done from the front panel and is stored inside the current JOB Push together SET MODE JOB MODE...

  • Page 28: Multi Synergic 280 Spart Parts

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 32. MULTI SYNERGIC 280 SPART PARTS...
  • Page 29 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 33. MULTI SYNERGIC 280 SPART PARTS...
  • Page 30 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 34. MULTI SYNERGIC 280 SPART PARTS n° CODE DESCRIPTION Rif. WEL.DIAGRAM N-18-JK-01-RT22 PREHEATING PLUG N-07-070000-07-00 MAIN SWITCH 32A – 400V...

  • Page 31: Multi Synergic 280 Welding Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 35. MULTI SYNERGIC 280 WELDING DIAGRAM...

  • Page 32: Multi Synergic 350 Spart Parts

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 36. MULTI SYNERGIC 350 SPART PARTS...
  • Page 33 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 37. MULTI SYNERGIC 350 SPART PARTS...
  • Page 34 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 38. MULTI SYNERGIC 350 SPART PARTS n° CODE DESCRIPTION Rif. WEL.DIAGRAM N-18-JK-01-RT22 PREHEATING PLUG N-07-070000-07-00 MAIN SWITCH 32A – 400V...

  • Page 35: Multi Synergic 350 Welding Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 39. MULTI SYNERGIC 350 WELDING DIAGRAM...
  • Page 36 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MULTI SYNERGIC 400F SPART PARTS...
  • Page 37 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MULTI SYNERGIC 400F SPART PARTS wire feeder spart parts page 44 Unit Cooler spart parts page..
  • Page 38 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MULTI SYNERGIC 400F SPART PARTS n° CODE DESCRIPTION Rif. WEL.DIAGRAM MALE FAST SOCKET N-07-070000-03-00 MAIN SWITCH 60A – 400V...
  • Page 39 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MULTI SYNERGIC 400F WELDING DIAGRAM...

  • Page 40: Multi Synergic 500 Spart Parts

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 40. MULTI SYNERGIC 500 SPART PARTS...
  • Page 41 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 41. MULTI SYNERGIC 500 SPART PARTS...
  • Page 42 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 42. MULTI SYNERGIC 500 SPART PARTS n° CODE DESCRIPTION Rif. WEL.DIAGRAM N-18-JK-01-RT22 PREHEATING PLUG N-07-070000-03-00 MAIN SWITCH 60A – 400V...

  • Page 43: Multi Synergic 500 Welding Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 43. MULTI SYNERGIC 500 WELDING DIAGRAM...

  • Page 44: Multi Synergic 500F Spart Parts

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 44. MULTI SYNERGIC 500F SPART PARTS...
  • Page 45 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 45. MULTI SYNERGIC 500F SPART PARTS wire feeder spart parts page 44 Unit Cooler spart parts page..
  • Page 46 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 46. MULTI SYNERGIC 500F SPART PARTS n° CODE DESCRIPTION Rif. WEL.DIAGRAM MALE FAST SOCKET N-07-070000-03-00 MAIN SWITCH 60A – 400V...

  • Page 47: Multi Synergic 500F Welding Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 47. MULTI SYNERGIC 500F WELDING DIAGRAM...
  • Page 48 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual SOARE PARTS OF UNIT COOLER N° CODICE DESCRIZIONE RIF. SCHEMA N-40-160910-11-00 WATER SPEED-PASS ACCESS BLOCK RED R-38-107080-01-00 EXTERNAL WATER PIPE BYPASS...
  • Page 49 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual SCHEMATICS OF UNIT COOLER...

  • Page 50: Multi Fil Mig Remote Wire Feeder

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual REMOTE WIRE FEEDER UNIT SETTING - MODE SELECT 48. MULTI FIL MIG REMOTE WIRE FEEDER Push the knob K1, rotate K1 for se-...
  • Page 51 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual MANUAL MIG MODE : PARAMETER SETTING Wire Speed Setting - Mig Manual Push K1 and then rotate K1for Select synergic MIG PULS mode Rotate K1 for set wire speed.
  • Page 52 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Select the Torch switch cycle - Manual MIG mode SYNERGIC MIG MODE : PARAMETER SETTING Current Setting- Synergic MIG mode Push knob K2 until icon CYCLE (L15) is ON.
  • Page 53 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Select the Torch switch cycle - Synergic MIG mode Push knob K2 until icon CYCLE Inductance Setting - Synergic MIG mode (L15) is ON.
  • Page 54 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Arc Lenght Setting - PULSE MIG mode PULSE MIG MODE: PARAMETER SETTING Default icon Arc Lenght set (L12) is on.
  • Page 55 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual TWICE MIG MODE: PARAMETER SETTING Select the Torch switch cycle - PULSE MIG mode Current Setting - Twice MIG mode Push knob K2 until icon CYCLE (L15) is ON.
  • Page 56 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Arc Lenght Setting - Twice MIG mode Select the Torch switch cycle - Twice MIG mode Default icon Arc Lenght set (L12) is on.
  • Page 57 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual only for Multi Wave WIRE AND SIZE SELECTION Select wire type Select tickness of material press K1 for 3 second until the led “type of material” start to flash.

  • Page 58: Multi Fil Mig Wire Feeder Spare Parts

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 49. MULTI FIL MIG WIRE FEEDER SPARE PARTS MULTI FIL MIG WIRE FEEDER SPARE PARTS MULTI FIL MIG WIRE FEEDER SPARE PARTS N°...

  • Page 59: Multi Fil Mig Wire Feeder Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 50. MULTI FIL MIG WIRE FEEDER DIAGRAM...

  • Page 60: Multi Fil Mig Wire Feeder Spare Parts - Diagram

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 51. MULTI FIL MIG WIRE FEEDER SPARE PARTS - DIAGRAM N° Code Description Rif. Wel.Diagram MALE DINS CONNECTOR 50mm2...

  • Page 61: Packed

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 52. PACKED The machine, the water cooling unit and the trolley are packed separately in dedicated former protections:...

  • Page 62: How To Fix The Trolley In The Power Source

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 53. HOW TO FIX THE TROLLEY IN THE POWER SOURCE Mount side tool support (B) in Mount bottle support with fixing...

  • Page 63: How To Fix The Cooler Unit And The Trolley In The Power Source

    Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual 54. HOW TO FIX THE COOLER UNIT AND THE TROLLEY IN THE POWER SOURCE Mount interconnecting cable support (F) in trol-...
  • Page 64 Multi Synergic 280 - Multi Synergic 350 - Multi Synergic 400F - Multi Synergic 500- Multi Synergic 500F and Accessories Instruction Manual Ter srl Via Giacomo Leopardi, 13 - 36030 Caldogno (VI) ITALY • Ph: +39 0444 586440 - Fax: +39 0444 905764 • e-mail: info@terwelding.com...

This manual is also suitable for:

Multi synergic 350Multi synergic 400fMulti synergic 500Multi synergic 500f

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