myBilding Formax FD 8902 Instruction Manual

Cross cut shredder

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Formax FD 8902

Cross Cut Shredder

Instruction Manual

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Page 1 Formax FD 8902 Cross Cut Shredder Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
Page 2 Shredder FD 8902CC Cross-Cut OPERATOR/ MAINTENANCE MANUAL 11/2007 SECOND EDITION...
Page 3 Machine Specs Model: FD 8902CC Serial #: __________________ Motor 7.5KW (10HP) Power 220V / 60Hz / 3-Phase Sheet Capacity Up to 650 Sheets Throat Width 21” Weight 1,984 lbs. The machine number is speciﬁ ed on the nameplate on the shredder, shown above. Guarantee claims and inquiries cannot be processed if you do not quote the machine number.
Page 4: Table Of Contents
TABLE OF CONTENTS TOPIC PAGE Safety Precautions Checking Safety Devices Overview Machine Characteristics Cutting Data, Speed, Dimensions, Weight Motor Speciﬁ cations, Power Requirements Installation Installation: Space Requirements Start-up: Main Switch and Control Panel Operation, Oiling, Overloading Emptying Waste Bin Maintenance: Removing Side Covers Maintenance: Conveyor Belt Maintenance 9-10 Maintenance: Lubricating Shredder Mechanisms...
Page 5: Safety Precautions
Safety Precautions Safety Precautions “Work safety” symbol This symbol marks all work safety notes in this manual which can endanger the health or life of operators. Please pay attention to this symbol and exercise particular care in such cases. Please also forward all work safety notes to other users. Apart from the instructions in this manual, you should also follow generally applicable safety and accident prevention guidelines.
Page 6 The FD 8902CC shredder is intended for shredding paper, cardboard, archive ﬁ les, tapes, ribbons, CDs and magnetic disks. The hardened, solid-steel cutting rollers are unaffected by loose-leaf binders, paper clips and staples contained in these materials. Any other use beyond the scope described here is regarded as not being in accordance with the instructions.
Page 7: Checking Safety Devices
Checking the safety devices Check the safety devices: • at the start of each work shift (when operation is sporadic) • at least once a week in continuous operation • after each maintenance or repair Check the safety devices for: •...
Page 8: Overview
General Overview Feed Table Infeed Conveyor Infeed Conveyor Control Panel Safety Bar Waste Bin Latches Waste Bin Latches Waste Bin Front View with Waste Bin Breaker Panel Left Side View with Control Panel Electricity Control Box Access Door...
Page 9: Machine Characteristics
Machine characteristics Machine designation: FD 8902CC Machine type: conveyor-belt paper shredder Total machine weight: 1,984 lbs. Technical equipment: large feeding table, infeed conveyor belt Cutting Data, Speed, Dimensions, Weight FD 8902CC Cutting Style: Cross Cut Shred Size: 5/16” x 1-1/2” - 3” Sheet Capacity: Up to 650 Speed:...
Page 10: Installation: Space Requirements
Installation Space requirements for operation and maintenance Left Side View 81” 28 1/2” 47” (73” with door open)
Page 11: Start-Up: Main Switch And Control Panel
Start-up and Operation Start-up and Operation Main Switch Main Power Switch Breaker Panel Breaker Panel Interior Control Panel LOAD INDICATOR REVERSE LED Display Blue Touch Pad Displays load to provide maximum Push button to reverse capacity and avoid paper jams. direction of cutting blades.
Page 12: Operation, Oiling, Overloading
Operation Operation 1. Set main switch to ON (page 7). Turn the Key OFF/ON toggle switch on the control panel to the ON position. 2. Press the START button. The conveyor will begin to move in the forward direction. 3. Place the material to be shredded on the feed table, then slide it onto the infeed conveyor belt, in appropriate stacks.
Page 13: Emptying Waste Bin
Emptying the Waste Bin Shredded paper and particles accumulate in the shredder waste bin during normal operation. When the “Waste Bin Full” lamp lights, empty the waste bin. 1. Switch the shredder off by pressing the STOP button on the control panel, turn the Key OFF/ON toggle switch to the OFF position and ﬂ...
Page 14 Tensioning station adjuster • Cleaning the Conveyor Belt Tensioning Station The tensioning station must be cleaned once a month, or as needed to maintain optimal performance. 1. Switch off the shredder and unplug from wall outlet. 2. Remove the feed table and front panel of tensioning station (Fig.
Page 15: Maintenance: Lubricating Shredder Mechanisms
Lubricating Shredder Mechanisms • Cutting System: The cutting system should be oiled once a month or as needed for optimal performance. 1. Open the Cutting Block Access Door on the top of the shredder. Press latch and the handle will spin around. Pull up on the handle. 2.
Page 16: Parts Lists
PARTS LISTS Front View Rear View Power Cord Input ITEM PART # DESCRIPTION 8902-TOP-01 TOP CASE 8902-TOP-02 LOADING TABLE 8902-TOP-03 UPPER FRAME (LEFT, RIGHT) 1 ea 8902-CON-01 CONVEYOR BELT ASSEMBLY 8902-BEL-01 CONVEYOR BELT 8902-BEL-02 CLEAR PLASTIC SAFETY STRIP 8902-TOP-05 FRONT CASE 8902-TOP-06L LOADING TABLE SUPPORTER, LEFT 8902-TOP-06R LOADING TABLE SUPPORTER, RIGHT...
Page 17 Left Side Right Side ITEM PART # DESCRIPTION 8902-BOD-04 UPPER SIDE CASE, LEFT 8902-BOD-06 LOWER SIDE CASE, LEFT 8902-TOP-07 CUTTING HEAD ACCESS DOOR 8802-PCB-07 MICRO SWITCH, ACCESS DOOR 8902-TOP-02 LOADING TABLE 8902-TOP-06L LOADING TABLE SUPPORTER, LEFT 8902-TOP-06R LOADING TABLE SUPPORTER, RIGHT 8902-PCB-02 ELECTRICITY CONTROL BOX DOOR 8902-CAT-01...
Page 18 WASTE BIN (FD 8902 WASTE BIN (FD 8902CC) ITEM PART # DESCRIPTION 8902-WST-01 WASTE BIN 8902-WST-02 WASTE BIN DOOR LATCHES 8902-WST-03 WASTE BIN CASTERS 8000-95 NYLON WASTE BIN BAG 8902-WST-04 WASTE BIN DOOR CASTER 8902-WST-05 WASTE BIN DOOR HANDLE 8902-WST-06 WASTE BIN DOOR 8902-WST-07 WASTE BIN DOOR HINGES...
Page 19 CUTTING HEAD Right Side Left Side ITEM PART # DESCRIPTION 8902-CTB-02 SIDE PLATE, RIGHT 8902-CTB-01 SIDE PLATE, LEFT 8902-CTB-07 LONG SHAFT 8902-GEA-01 GEAR 8902-SPR-03 MOTOR SPROCKET 8902-MOT-01 MOTOR (220V, 60Hz, 10HP) 8902-CCH-01 CUTTING HEAD CHAIN 8902-RUB-01 VIBRATION-PROOF RUBBER (100) 8902-CTB-08 SHORT SHAFT 8902-SPR-01 CONVEYOR SPROCKET...
Page 20 ELECTRICAL ITEM PART # DESCRIPTION 8902-MOT-01 MOTOR (22OV, 60Hz, 10HP) 8902-CTB-20 WASTE GUIDE, REAR 8902-CTB-21 MICRO SWITCH, WASTE BIN FULL SENSOR, 15A 8902-PCB-10 POWER PLUG 8902-PCB-15 ELECTRICITY CONTROL BOX COVER 8902-PCB-00 ELECTRICITY CONTROL ASSEMBLY 8902-PCB-05 WIRE TERMINAL PLATE 8902-PCB-09 BREAKER 8902-PCB-06 MAGNETIC CORE 8902-PCB-03...
Page 21 CUTTING HEAD ASSEMBLY ITEM PART # DESCRIPTION 8902-PCB-23 CONTROL PANEL 8902-PCB-24 EMERGENCY STOP BUTTON 8902-PCB-25 8902-PCB-12 CONTROL PANEL PCB 8902-PCB-16 BODY CABLE 8902-CTB-09 CUTTER 8902-CTB-10 RING 8902-CTB-11 BEARING (6208ZZ) 8902-CTB-12 CUTTER PRESS WASHER 8902-CTB-13 BEARING WASHER 8902-CTB-14 BEARING NUT 8902-CTB-15 CUTTER NUT 8902-CTB-16 BEARING HOUSING...
Page 22 Underside View, Safety Bar and Micro Switch Underside View, Feed Table and Conveyor ITEM PART # DESCRIPTION 8902-PCB-08 MICRO SWITCH, WASTE BIN FULL 8902-CTB-20 WASTE GUIDE, REAR 8902-CTB-06 WASTE GUIDE, LEFT & RIGHT 1 EA 8902-PCB-20 MICRO SWITCH, SAFETY BAR 8902-PCB-21 MICRO SWITCH HOUSING FOR SAFETY BAR 8902-PCB-22...
Page 23 EVENFLOW OILING SYSTEM Front of Shredder Top View with Access Door open ITEM PART # DESCRIPTION 8902-OIL-20 OIL NOZZLE, 10 PIECE 8902-OIL-21 OIL NOZZLE, 5 PIECE 8902-OIL-22 OIL PUMP 8902-OIL-23 OIL NOZZLE BRACKET 8902-OIL-24 OIL HOSE 8902-OIL-25 PUMP MOUNTING SCREWS 8902-OIL-26 NOZZLE BRACKET MOUNTING SCREWS...
Page 24 OPTIONAL 8900-10 CONVEYOR ITEM PART # DESCRIPTION 8900-CB-01 CONVEYOR SIDE, LEFT 8900-CB-02 COVER 8900-CB-03 HOPPER 8900-CB-04 BODY CASE 8900-CB-05 CHAIN COVER 8900-CB-06 CONVEYOR SIDE, RIGHT 8900-CB-07 CHAIN SPROCKET (A) 8900-CB-08 CHAIN 8900-CB-09 CHAIN SPROCKET (B) 8900-CB-10 CASTER...
Page 25 ITEM PART # DESCRIPTION 8900-CB-11 CONTROLLER 8900-CB-12 HARNESS CABLE 8900-CB-13 MOTOR...
Page 26 ITEM PART # DESCRIPTION 8900-CB-14 CONVEYOR TENSION BOLT 8900-CB-15 CONVEYOR POST 8900-CB-16 WASTE PLATE 8900-CB-17 WASTE PLATE HANDLE...
Page 27 ITEM PART # DESCRIPTION 8900-CB-18 STOPPER 8900-CB-19 GUIDE, RIGHT 8900-CB-20 CONVEYOR BELT 8900-CB-21 GUIDE, LEFT 8900-CB-22-1 DOOR HANDLE 8900-CB-22-2 DOOR BOLT 8900-CB-22-3 DOOR LATCH 8900-CB-22-4 LATCH NUT 8900-CB-22 DOOR HANDLE ASSEMBLY...