DINGO K9-4 Operation & Maintenance Manual
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DINGO K9-4 Operation & Maintenance Manual

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DINGO™ K9-
4
OPERATION & MAINTENANCE
MANUAL
IMPORTANT: Become familiar with the con-
tents of this manual before operating the
Dingo. This Manual contains Safety, Opera-
tion and Warranty Information. Also become
familiar with the controls & their proper use
before operating the Dingo.
Modified September 2007

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Summary of Contents for DINGO K9-4

  • Page 1 OPERATION & MAINTENANCE MANUAL IMPORTANT: Become familiar with the con- tents of this manual before operating the Dingo. This Manual contains Safety, Opera- tion and Warranty Information. Also become familiar with the controls & their proper use before operating the Dingo.

  • Page 2: Introduction

    Congratulations on purchasing the World’s Leading Mini Digger. In purchasing a Dingo you have obtained a machine of the highest quality and we want you to be totally satisfied as our customer. Please feel free to contact any of our branches for help with service, genuine replacement parts, business and operation tips and any other information you may require.

  • Page 3: Table Of Contents

    Warning Light..................... 12 Auxiliary Power Socket..................12 Starting the Engine..................12 Stopping the Engine..................12 Stopping the Dingo ..................12 Moving a Non Functioning Dingo ............. 12 Using Cylinder Locks ................. 12 Attachments................13 Connecting....................13 Disconnecting ....................13 Dingo K9-4 Operation & Maintenance Manual...
  • Page 4 Load Arm Assembly................... 34 Panel Assembly ................... 36 Diesel Engine (Series I) Assembly ............. 38 Diesel Engine (Series II) Assembly............41 Petrol Engine Assembly ................44 Warranty Statement ............... 44 Risk Hazard Assessment ............46 Dingo K9-4 Operation & Maintenance Manual...

  • Page 5: Safety

    WARNING E n g i n e The Dingo is not a toy - Do not allow exhaust contains Carbon Monoxide, which is children to play on it. an odourless, deadly poison. Carbon Monoxide can kill you. Do not run engine indoors or in a Remember - Safety is confined space.

  • Page 6: Operating On Slopes

    Do not allow children to play on the the Dingo onto a trailer or truck. Dingo or within the Dingo work site (aside from the danger of working machinery there may be Avoid turning on slopes. If you must...

  • Page 7: Safety And Instruction Decals

    Avoid contact with skin, eyes, and clothing. Your face, eyes, and clothing should Part Number 021-000-013 be protected when working with a battery. Battery gases can explode. Keep cigarettes, sparks and flames away from battery. Dingo K9-4 Operation & Maintenance Manual...

  • Page 8: Specifications

    Machine Weight:920kg (2028lbm) Hydraulic Pressure 234 Bar (3400psi) Hydraulic Pump Output: 47 l/min 12.6gal/min Travel Speed: 6 KmH (3.7mph) Overdrive: 7.4 KmH (4.6mph) SWL*: 325kg (716.5lb) MWL*: 650kg (1433lb) Wheel Motors: 29 cu in Dingo K9-4 Operation & Maintenance Manual...

  • Page 9: Operation -Pre Start-Up

    Park the machine on a flat surface, lower the from your Dingo representative). Dingo arms and turn off the engine. (turn ignition key to off). Remove the key. 1 Position Dingo on level surface, lower the Dingo arms and turn off the engine (turn ignition Check air filter pre-cleaner for debris.

  • Page 10: Tyres And Traction

    Filling the tyres with water can improve the Dingo’s stability for lifting applications. Water IMPORTANT! Ensure the auxiliary filling equipment can be purchased from Dingo hydraulic lever is in the centre position Australia. before attempting to start engine. The most common cause of ‘hard to start/engine, will not...

  • Page 11: Attachment Tilt Lever

    Loader Arms Lever Pump Selector Lever To lower Dingo arms, slowly push arm lever When faster ground speed and lifting speed is forward. required (bucket work) more than attachment To raise Dingo arms, slowly pull arms lever speed and power, push the pump selector lever backward.

  • Page 12: 4In1 Bucket Lever

    Warning Light is by forklift or crane. It is also possible to push or tow a Dingo without the use of the engine. By adjusting the Over Centre Valve it is possible to The warning light indicates low engine oil free up the hydraulic circuit, allowing the wheel pressure and high engine temperature.

  • Page 13: Attachments

    4in1 bucket are located on the inside of the right IMPORTANT: Use only Dingo approved arm of the Dingo. No mistake can be made as attachments. Attachments can change stability the 4in1 couplers are smaller and will not fit the and operating characteristics of the machine.

  • Page 14: Maintenance Schedule

    Adjust the intake and exhaust valve clearances (2) Notes (1) More frequently in dusty/dirty areas. IMPORTANT: refer to notes on air filter on Page 16 (2) The authorised dealer of your engine type should perform these items Dingo K9-4 Operation & Maintenance Manual...

  • Page 15: Dingo Starter Pack

    If the filter or filter housing is damaged, stop the This warms the oil so it drains better. engine immediately and replace the damaged 2 Park the Dingo so the drain side is slightly components. Failure to stop work when the lower to ensure that the oil drains completely.

  • Page 16: Changing / Draining Oil

    • Never smoke while handling fuel. local authority regulations. 7 Slowly pour approximately 80% of the spec- 1 Park the Dingo on a level surface, to ensure ified amount of oil (refer to engine manual) into fuel tank drains completely.

  • Page 17: Replacing The Hydraulic Filter

    To Replace Hydraulic Filter(Intank). 1 Position the Dingo on a level surface, lower Clean the front tank top and grille to ensure the arms and turn the ignition key to OFF to stop there is no debris that can fall onto the tank.

  • Page 18: Cleaning And Long Term Storage

    Cleaning and Long Term Storage and Securing 1 Lower the Dingo arms and turn the ignition key to OFF to stop the engine. Remove the key. 2 Remove dirt and grime from the external parts of IMPORTANT: Do no operate or drive Dingo the entire machine, especially the engine.

  • Page 19: Spare Parts Diagrams

    Hex Bolt M6 x 25 100-000-053 Spring Pin Ø1/8” x 3/4” 131-131-000 Plain Washer M8 111-311-016 Hex Bolt M8 x 16 Some Early Machines Were Released With Different Grill. These Machines Can Be Retrofitted With The Current Style Dingo K9-4 Operation & Maintenance Manual...

  • Page 20: Chassis Assembly

    1” Bush 122-131-000 Nyloc Nut M8 300-000-006 Hose Clamp 34mm K94050 Front Fuel Tank Catch 319-381-800 Hydraulic Fitting (CB601616) K94056 Fuel Tank Rear Tank Bracket 345-800-000 Hydraulic Suction Hose K94057 Fuel Tank Rear Chassis Bracket Dingo K9-4 Operation & Maintenance Manual...

  • Page 21: Hydraulic Bank Assembly

    Flow Control To Remote Bank K94412 Pipe (FP) - Flow Control To Pump Selector K94413 Pipe (CD) - Main Bank To Dump K94414 Pipe (AP) - Pump Selector To Remote Bank K94033 Immobiliser Assembly Dingo K9-4 Operation & Maintenance Manual...

  • Page 22: Inner Tank Assembly

    Inner Tank Assemblies Up To 01/01/2004 Without Relief Valves From 01/01/2004 With Relief Valves Dingo K9-4 Operation & Maintenance Manual...
  • Page 23 Hydraulic Fitting (C26-1414) 330-003-068 Wheel Motor Relief Valve K94436 Pipe - Wheel Motor Rear Left Top (With Relief Valve)C3 315-797-500 Hydraulic Fitting (C59-1414) K94437 Pipe - Wheel Motor Front Left Top (With Relief Valve) Dingo K9-4 Operation & Maintenance Manual...

  • Page 24: Main Control Bank Assembly

    Main Control Bank Assembly Dingo K9-4 Operation & Maintenance Manual...
  • Page 25 3/8” Hyd-Hose Rear Pump To Rear Selector Valve (Diesel) (685mm) K94466 3/8” Hyd-Hose Rear Pump To Rear Selector Valve (Petrol) (650mm) K94463 1/2” Hyd-Hose Front Pump To Front Selector Valve (Diesel) (610mm) K94469 1/2” Hyd-Hose Front Pump To Front Selector Valve (Petrol) (550mm) Dingo K9-4 Operation & Maintenance Manual...

  • Page 26: Remote Control Bank Assembly

    Remote Control Bank Assembly Dingo K9-4 Operation & Maintenance Manual...
  • Page 27 1/2” Hyd-Hose 1/2” Male Quick Release To Rear Fitting (1180mm) 1 K94452 1/4” Hyd-Hose 3/8” Female Quick Release To Front Fitting (1105mm) 1 K94453 1/4” Hyd-Hose 3/8” Male Quick Release To Rear Fitting (1130mm) Dingo K9-4 Operation & Maintenance Manual...
  • Page 28 Petrol Wheel motor 3 c-bank to o/c valve 1 K94-480 Petrol Wheel motor 4 c-bank to o/c valve 1 K94-432 Petrol Dump Pipe External Filter (Current) 1 K94-439 Petrol Dump Pipe Internal Filter (Not Yet Existing) Dingo K9-4 Operation & Maintenance Manual...

  • Page 29: Tank Top Assembly

    Hose Tail Straight Fitting (LMP1212) 2 100-000-057 Hose Clamp 14-27 1 345-600-000 3/4” Return Hose 1 319-368-600 Hose Tail 90° (LFB90C1212) 1 319-111-300 Hose Tail Straight Fitting 1 330-000-026 Oil Tank Breather Filter (Z91) Dingo K9-4 Operation & Maintenance Manual...

  • Page 30: Diesel Dash Assembly

    Tank Top Assembly With Rubber Dump Hose With Filter Breather Line Any combination of the 2 pictures could be on your machine Dingo K9-4 Operation & Maintenance Manual...
  • Page 31 Hex Bolt M8 x 16 1 330-000-025 Dip Stick / Filler Cap Hyd Breather Hose Diesel 260mm 1 K94083 Hydraulic Tank Breather K94 1 316-879-500 Hydraulic Fitting Nipple (CR2-1617) 1 330-004-019 In Tank Filter Assembly (See Page 17) Dingo K9-4 Operation & Maintenance Manual...

  • Page 32: Petrol Dash Assembly

    Yanmar Dash Assembly Dingo K9-4 Operation & Maintenance Manual...

  • Page 33: Mount Plate Assemblies

    Fuse Block - 4 Blade With Buzz Bar (Late) 410-000-141 20 Amp Fuse 410-000-120 15 Amp Fuse 100-000-061 M6 Button Head Screw 111-211-035 Hex Bolt M6 x 35 410-000-059 40 Amp 5 Pin Starter Relay Dingo K9-4 Operation & Maintenance Manual...

  • Page 34: Load Arm Assembly

    Perkins Dash Assembly Dingo K9-4 Operation & Maintenance Manual...

  • Page 35: Item Qty Dingo Part No Description

    Fuse Block - 4 Blade With Buzz Bar 410-000-141 20 Amp Fuse 410-000-120 15 Amp Fuse 100-000-061 M6 Button Head Screw 111-211-035 Hex Bolt M6 x 35 410-000-059 40 Amp 5 Pin Starter Relay Dingo K9-4 Operation & Maintenance Manual...

  • Page 36: Panel Assembly

    Fuse Block - 4 Blade With Buzz Bar (Late) Fuse Block Top 410-000-120 15 Amp Fuse 100-000-061 M6 Button Head Screw 131-121-001 Plain Washer M6 132-211-000 Spring Lock Washer M6 410-000-059 40 Amp 5 Pin Fan Relay Dingo K9-4 Operation & Maintenance Manual...
  • Page 37 Clevis Pin 1 1/4” x 63mm 50mm Tag Chrome 132-221-000 5/16” / 8mm Spring Washer 111-311-016 Hex Bolt M8x16 K94105 Clevis Pin 1 1/4” x 63mm 50mm Tag PGIH 043-300-054 Seal For 1 1/4” Needle Bearing L15X 043-000-053 1 1/4” Needle Bearing Dingo K9-4 Operation & Maintenance Manual...

  • Page 38: Diesel Engine (Series I) Assembly

    K9-4 Arm Assembly Dingo K9-4 Operation & Maintenance Manual...

  • Page 39: Hex Bolt M8 X 16

    1/2” Hyd-Hose 1/2” Female Quick Release To Front Fitting (1150mm) K94451 1/2” Hyd-Hose 1/2” Male Quick Release To Rear Fitting (1180mm) K94452 1/4” Hyd-Hose 3/8” Female Quick Release To Front Fitting (1105mm) K94453 1/4” Hyd-Hose 3/8” Male Quick Release To Rear Fitting (1130mm) Dingo K9-4 Operation & Maintenance Manual...
  • Page 40 Bonnet Rest Lugs 1 516-000-035 Fuel Cap 1 410-000-149 Not Applicable 2 516-000-026 Fuel Tank Fitting Bungs 1 516-000-029 Petrol Fuel Brass Fitting 1 K94-380 Petrol Fuel Tank Blanking Bung 2 516-000-030 Diesel Fuel Brass Fitting Dingo K9-4 Operation & Maintenance Manual...

  • Page 41: Diesel Engine (Series Ii) Assembly

    Fuel Cap 1 K94-642 Low Fuel Light Sensor Screw In 2 516-000-026 Fuel Tank Fitting Grommet 1 516-000-029 Petrol Fuel Brass Fitting 1 K94-380 Petrol Fuel Tank Blanking Bung 2 516-000-030 Diesel Fuel Brass Fitting Dingo K9-4 Operation & Maintenance Manual...
  • Page 42 Petrol Fuel Brass Fitting 1 K94-140 Aluminium Panels R/H Electrics Bracket Yanmar TNE 1 K94-142 Aluminium Panels R/H Electrics Bracket Yanmar TNV 1 K94-143 Aluminium Panels R/H Electrics Bracket Perkins 2 516-000-030 Diesel Fuel Brass Fitting Dingo K9-4 Operation & Maintenance Manual...
  • Page 43 Yanmar Engine Assembly (Series I) Dingo K9-4 Operation & Maintenance Manual...

  • Page 44: Petrol Engine Assembly

    Radiator Support Assembly (Series I) 518-000-010 Radiator (Series I) 518-000-020 Radiator Cap 518-000-003 Top Radiator Hose (Series I) 518-000-026 Bottom Radiator Hose (Series I) 518-000-023 Yanmar Muffler (Series I) 518-000-022 Yanmar Exh Gasket K94-320 Yanmar Exhaust Spacer Dingo K9-4 Operation & Maintenance Manual...
  • Page 45 1” Hyd-Hose Suction (535mm) 300-000-006 Hose Clamp 34mm 518-00-008 Dynamo 311-330-000 Fitting (ZCMB73-2206) 319-333-420 90° Brass Fitting 345-400-000 1/2” Ortac Hose Oil Drain Hose 319-160-400 Hose Tail Fitting (JIC 3DK21) (LFJ1208) 312-650-000 Hose End Fitting (C78-12) Dingo K9-4 Operation & Maintenance Manual...
  • Page 46 Front Engine Mount - Engine Bracket TNE K94-810 Front Engine Mount - Engine Bracket TNV K94-306 Front Engine Mount Assembly 518-000-004 Rubber Mount 518-000-000 Yanmar Motor TNE (Standard) 518-000-062 Yanmar Motor TNE (USA Spec) Yanmar Motor TNV Dingo K9-4 Operation & Maintenance Manual...
  • Page 47 Top Radiator Hose (Series II) 518-000-049 Bottom Radiator Hose (Series II) 518-000-042 Berklee Muffler (Series II) TNE 518-000-022 Yanmar Exh Gasket K94-336 Pre Cleaner Tube 515-000-048 Pre-Cleaner Clamp 2 3/8” Exhaust Clamp 515-000-047 Turbo Pre-Cleaner Dingo K9-4 Operation & Maintenance Manual...
  • Page 48 1” Hyd-Hose Suction 535mm 300-000-006 Hose Clamp 34mm 518-000-008 Dynamo 311-330-000 Fitting (ZCMB73-2206) 319-333-420 90° Brass Fitting 345-400-000 1/2” Ortac Hose Oil Drain Hose 319-160-400 Hose Tail Fitting (JIC 3DK21) (LFJ1208) 312-650-000 Hose End Fitting (C78-12) Dingo K9-4 Operation & Maintenance Manual...
  • Page 49 K9-4 Perkins Engine Diagram And Part List      Dingo K9-4 Operation & Maintenance Manual...
  • Page 50 Muffler Bracket Perkins K94-819 Top Radiator Hose Perkins 518-000-050 Bottom Radiator Hose Radiator To Pipe Perkins 519-000-006 Berklee Muffler Perkins Perkins Exh Gasket K94-336 Pre Cleaner Tube 515-000-048 Pre-Cleaner Clamp 2 3/8" Exhaust Clamp Dingo K9-4 Operation & Maintenance Manual...
  • Page 51 Hose Clamp 34mm Dynamo K94-845 Banjo Bolt 12mm Drilled out from 101-000-001 131-155-000 Brass Washer 101-000-002 BANJO 12MM X 3/8" HOSE 6A-2 PERKINS SUMP 312-650-000 Hose End Fitting (C78-12) 319-166-301 Hose Tail 3/8" to 3/4" JIC Dingo K9-4 Operation & Maintenance Manual...
  • Page 52 DINGO MINI DIGGERS PTY LTD warrants to the original buyer/owner that each new Dingo™ or Dingo attachment will be free from any proven defects in the material or workmanship for a period of thirty (36) months or 1000 hours, whichever is sooner, after the delivery to the owner...
  • Page 53 Digger dealer. ENGINE POLICY The engine in a new Dingo Mini Digger is covered by the manufacturer of that specific engine, not by Dingo Mini Diggers Pty Ltd. The engine owner's manual will have details of the cover provided. BATTERY POLICY The Battery in a new Dingo Mini Digger is covered by the manufacturer of that specific battery under that companies normal warranty policy.
  • Page 54 Product Name: K9-4 Summary of Product Application The K9-4 is the power plant for the attachments. It is designed for a single operator, who stands on the platform at the rear of the machine using the hydraulic lever system. Risk Assessment...
  • Page 55 • Appropriate hearing protection should be used if the operator is using the Dingo for prolonged periods in one day. If the Dingo is to be used in an enclosed area for prolonged periods in a day, both the operator and others working around the Dingo should wear appropriate hearing protection.
  • Page 56 Proudly manufactured by Dingo Mini Diggers Pty Ltd 9 Owen Street East Dalby Qld, 4405 Australia PO Box 721 Dalby 4405 Dalby Head Office 07 4672 5400 Adelaide 08 8262 2022 Brisbane 07 3272 7088 Perth 08 9311 9811 Sydney...

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