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HRC 2006 CBR1000RR Set-Up Manual/Parts List

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Summary of Contents for HRC 2006 CBR1000RR

  • Page 2 DANGER, WARNING, or CAUTION. damaged if you don’t follow instructions. These mean: The purpose of these messages is to help prevent damage to your HRC CBR1000RR, other property, or the environment. You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
  • Page 3 HRC CBR1000RR Racing Kit Set-up Manual/Parts List All information in this publication is based on the latest product information available at the time of approval for printing. Honda Racing Corporation reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 4: Important Information

    Important Information • This kit is sold as is without warranty, and the entire risk as to quality and performance is with the buyer. • This kit is designed and manufactured to enhance the performance of the CBR1000RR, and as is stated in the CBR1000RR owner’s manual, should be used only in an organized racing or competitive event upon a closed course which is conducted under the auspices of a recognized sanctioning body or by permit issued by the local governmental authority having jurisdiction.

  • Page 5: Table Of Contents

    Contents Hi Throttle Set/Engine Stop Switch 1. Service Information Installation 2-48 General Information Oil Catch Tank Installation 2-49 Air Funnel/Air Cleaner Element Service Data Torque Values Replacement 2-50 Lubrication & Seal Points Steering Stem Modifying 2-51 Maintenance Schedule Steering Damper Replacement 2-51 Inspection/Replacement Parts 1-10...
  • Page 6 Memo...

  • Page 7: Service Information

    1. Service Information General Information • This Set-up Manual contains information for CBR1000RR Racing Kit. • Refer to Shop Manual for service procedures and data not included in this manual. Service Data Different items between standard CBR1000RR and Racing kit installed CBR1000RR. Item 2006 Standard 2006 Racing Kit (Super Bike Kit)

  • Page 8: Torque Values

    Service Information Torque Values Standard Torque Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Use Honda Ultra S9 oil to the bolt and nut that are oil M5 bolt and nut M5 x 0.8 4.9 (0.5, 3.6) Apply oil application is specified. Actual torque down and M6 bolt and nut M6 x 1.0 12 (1.2, 9)
  • Page 9 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Flywheel bolt Standard M10 x 1.25 103 (10.5, 76) Apply oil; • When using the new crankshaft or flywheel: Temporarily tighten 2 times with 103 N•m (10.5 kgf•m, 76 lbf•ft). •...
  • Page 10 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Shift drum stopper plate bolt M6 x 1.0 12 (1.2, 9) Apply LOCKTITE 271 Alternator stator mounting bolt M6 x 1.0 12 (1.2, 9) Apply oil Starter motor terminal nut M6 x 1.0 12 (1.2, 9) Apply oil...
  • Page 11 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Front wheel bearing retainer M46 x 1.25 39 (4.0, 29) Apply molybdenum grease to the threads, stake Front axle side nut M28 x 1.0 78 (8.0, 58) Apply molybdenum grease to the threads Front brake caliper mounting bolt M10 x 1.25 39 (4.0, 29)

  • Page 12: Lubrication & Seal Points

    Service Information Lubrication & Seal Point Engine Item Material Remarks Piston pin surface Elf XT3821 oil Connecting rod small end inner surface Clutch lifter piece sliding surface Camshaft sliding surface and thrust surface IN/EX valve stem sliding surface Valve lifter sliding surface Clutch outer guide sliding surface Oil pump sprocket collar sliding surface M3/4, C5, C6 gear shift fork groove...
  • Page 13 Service Information Item Material Remarks Main journal bearing sliding surface Molybdenum disulfide oil Do not apply more than necessary Connecting rod bearing (a mixture of 1/2 Elf XT3821 Do not apply more than necessary Crankshaft thrust surface oil and 1/2 of molybdenum disulfide grease) Timing hole cap threads Multi-purpose grease...
  • Page 14 Service Information Frame Item Material Remarks Brake pedal pivot bushing Multi-purpose grease Gearshift pedal pivot bearing Rear wheel damper rubber-to-driven flange contact area Swingarm pivot dust seal lips/needle bearing Shock arm dust seal lips/needle bearing Shock link dust seal lips/needle bearing Rear shock absorber pivot needle bearing Steering stem bearing Front axle bolt threads and seating surface...

  • Page 15: Maintenance Schedule

    Service Information Maintenance Schedule Perform pre-ride Inspection at each scheduled maintenance period. I: Inspect and clean, Adjust, Lubricate or Replacement if necessary. C: Clean, R: Replace, L: Lubricate. Frequency Each race or about Remarks Item 2.5 hours Fuel Line Throttle Operation Spark Plug Valve Clearance Engine Oil...

  • Page 16: Inspection/Replacement Parts

    Service Information Inspection/Replacement Parts Parts Requiring Periodic Inspection/Replacement Item Inspection Interval Replacement Interval Cause Engine Crankcase/transmission holder Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Sleeve wear or other damage Crankcase 7 mm bolt Every 1,500 km (930 mi) –...

  • Page 17: Removal/Replacement Parts

    Service Information Removal/Replacement Parts Rearview mirror Ignition switch Pillion step Pillion seat Tail/brake light License light Turn signal light Replace the combination meter with the racing kit Rear fender A Replace the standard bank angle sensor with the racing kit sensor. Headlight unit Rear fender C Variable air intake...

  • Page 18: Cable & Harness Routing

    Service Information Cable & Harness Routing Item Item Item Item Combination meter Coil, cap & ignition Unit, PGM-FI Spacer, regulator/rectifier Bracket, bank angle sensor Harness, wire Cable, starter battery Rectifier assembly., regulator Sensor assy., bank angle Band, battery Cable, starter motor CD-ROM, PGM-FI/IGN Battery Battery ground cable...

  • Page 19: Wiring Diagram

    Service Information Wiring Diagram 1-13...
  • Page 20 Memo...

  • Page 21: Racing Kit

    2. Racing Kit Replacement Necessary Parts Part Number Item Q’ty Refer to CBR1000RR SHOP MANUAL (62MEL00) and addendum (62MEL00Z, 06120-NL9-C00 Engine Power-up Kit IV, SBK 62MEL00Y) for replacement procedure. 13101-NL9-C00 Piston Clutch spring: 13121-NL9-003 Ring, piston top, 75 x 0.8 x 2.3 Replace the clutch springs with the racing kit springs.

  • Page 22: Modifying The Cylinder Head Ports

    Racing Kit Modifying the Cylinder Head Ports Reworking on valve ports • On CBR1000RR, not much effect will be obtained by reworking on the valve ports as the machine is intended for competition use. • However, you may improve breathing and encourage easier of spent gases by removing height difference between the valve seat and ports, and burrs or rough- nesses on port surfaces.

  • Page 23: Adjusting The Compression Ratio

    Racing Kit Adjusting the Compression Ratio Cylinder head gasket selection: 1. Remove carbon deposits from the piston heads and install them into the each cylinder bore. 2. With the aid of the dial gauge, bring the piston at TDC (Top Dead Center). 3.

  • Page 24: Modifying Crankcase And Right Crankcase Cover

    Racing Kit Modifying Crankcase and Right Crankcase Cover Prepare the following reference seats for modifying the crankcases. Seat A Seat B Seat C Seat D Seat E Seat F...
  • Page 25 Racing Kit Lower Crankcase (Upper Crankcase Side) Make the four holes to the lower crankcase using reference seat A. Chamfer the indicated area to R5 with rubber grindstone.
  • Page 26 Racing Kit Lower Crankcase (Oil Pan Side) Make the three holes to the lower crankcase using reference seat B.
  • Page 27 Racing Kit Upper Crankcase Enlarge the four upper crankcase holes using reference seat C and D. Enlarge the two oil return holes as shown. Remove the oil return hole edge burrs with hand grinding tool.
  • Page 28 Racing Kit Upper Crankcase • Make the seven 10 mm holes to the upper crankcase using reference seat C and D. • Make the three holes (A) to the upper crankcase using reference seat E. • Make the two holes (B) to the upper crankcase using reference seat F. •...
  • Page 29 Racing Kit Right Crankcase Cover (when using the standard right crankcase cover) • Grind off the indicated portion of the right crankcase cover rib as shown. • Must be grind off the right crankcase cover rib when using the BTL (Back Torque Limiter) clutch kit.

  • Page 30: Oil Pump Kit Installation

    Racing Kit Oil Pump Kit Installation 1. Remove the oil pan and replace the oil pressure relief valve with racing kit. 3. Remove the mainshaft bearing set plate from the transmission bearing hold- 2. Remove the standard oil pump drive/driven sprocket and drive chain. er, and replace it with racing kit.

  • Page 31: Oil Pan Set Installation

    Racing Kit Oil Pan Set Installation Remove the standard oil pan and oil strainer. Clean any oil off the mating surface of the oil level finder and racing kit oil pan. Avoid damaging the oil seal, carefully install the oil level finder into the racing Install the oil strainer gasket to the racing kit strainer, then install the racing kit kit oil pan by pushing it by hand.

  • Page 32: Cam Sprocket Kit Installation

    Racing Kit Cam Sprocket Kit Installation Replace the racing kit cam sprockets, timing sprocket and cam chain as a set. Racing kit sprockets has two kind of bolt holes. Long bolt holes are used when you adjust the valve timing. Standard bolt holes Cam chain (racing kit)
  • Page 33 Racing Kit Apply Honda Ultra S9 oil to the racing kit cam sprocket bolt threads and seat- If you can be able to measure the valve timing: ing surface, the tighten them to the specified torque. Install the racing kit cam sprockets to the camshafts using the long bolt holes. Install the cam sprockets with No.3 cam lobes facing up and outward as shown.

  • Page 34: Cylinder Head Bolt Tightening

    Racing Kit Cylinder Head Bolt Tightening Measure the valve timing. If the cylinder head head gasket, tightening bolt and/or cylinder block are replaced with new one, tighten the cylinder head bolts as follows; Recommended valve timing: Break-in procedure: Intake Opens 22˚...

  • Page 35: Acg Set Installation

    Racing Kit ACG Set Installation Flywheel 1. Remove the standard AC generator cover and flywheel. (racing kit) 2. Clean any oil off from the crankshaft taper and flywheel taper. Gasket 3. Install and racing kit flywheel to the crankshaft. (racing kit) 4.
  • Page 36 Racing Kit (1) ROTOR HOLDER (1) ROTOR HOLDER Flywheel Holding Install the flywheel onto the crankshaft. Apply oil to the flywheel bolt threads and seating Hold the flywheel with rotor holder by inserting the surface. holder bosses into the flywheel holes and seat the Install the washer and flywheel bolt.

  • Page 37: Transmission Set Installation

    Racing Kit Transmission Set Installation 1. Remove and disassemble the transmission. Standard Racing kit 2. Assemble the transmission using the racing kit mainshaft, countershaft, Gear ratio Gear ratio (T= Teeth) gears and collar (30 x 11.2 mm ). (T= Teeth) 2.538 (13/33T) 2.286 (14/32T) –...

  • Page 38: Optional Transmission Gears

    Racing Kit Optional Transmission Gears The following optional transmission gears are available for use in the transmission. Care should be taken substituting optional gears for the standard gears. The optional gear has marking groove on the outer surface of gear for identification. Mainshaft Countershaft Gear...
  • Page 39 Racing Kit Speed list (13,000 rpm) Primary reduction: 48/77, Tire radius: 0.315 m No. of teeth Drive Gear Gear ratio Driven 2.400 179 174 170 168 166 164 162 160 158 158 156 154 152 150 149 146 143 139 2.286 188 183 178 177 174 172 170 168 166 166 164 161 160 157 156 154 150 146 2.214...

  • Page 40: Drive Sprocket Cover Damper Removal

    Racing Kit Drive Sprocket Cover Damper Removal Right Crankcase Cover Replacement To avoid interference with a drive sprocket bolt locking washer and damper Replace the following racing kit right crankcase cover as shown. rubber, remove the damper rubber from the drive sprocket cover. Filler cap (racing kit) Right crankcase cover...

  • Page 41: Clutch Spring/Clutch Disc Replacement

    Racing Kit Clutch Spring/Clutch Disc Replacement Replace the clutch springs and clutch discs with racing kit. Install the clutch disc with their half cut-out side facing the pressure plate or clutch center. Clutch discs (racing kit) Clutch spring (racing kit) 2-21...

  • Page 42: Btl (Back Torque Limiter) Kit

    Racing Kit BTL (Back Torque Limiter) Kit Center guide Clutch shim Lock washer Clutch disc (‘06 MEL standard) (large I.D.) 90432-MM8-003 Lock nut Clutch disc (‘06 MEL standard) (yellow/blue paint) Lifter piece (‘06 MEL standard) Spring seat Lifter bearing (‘06 MEL standard) Judder spring Lifter plate Clutch disc...
  • Page 43 Racing Kit (1) CLUTCH OUTER (2) MAINSHAFT (1) THRUST WASHER (1) LIFTER CAM PLATE (2) ANGLE (3) IDENTIFICATION MARK Installation Following optional clutch lifter cam plates are avail- able. Part number Cam angle Identification mark 22122-NL9-710 STD; 50˚ No mark •...
  • Page 44 Racing Kit (1) JUDDER SPRING SEAT (1) CLUTCH PLATE 1.9 (1 IDENTIFIED GROOVE) (2) JUDDER SPRING (2) CLUTCH PLATE 2.0 (NO GROOVE) (3) CLUTCH PLATE 2.1 (2 IDENTIFIED GROOVE) Three different clutch discs are available. Measure the clearance between the pressure plate The clutch disc has a identification color paint.
  • Page 45 Racing Kit (1) CLUTCH CENTER B (1) CLUTCH CENTER B (1) CLUTCH CENTER GUIDE (2) CLUTCH SHIMS (2) CLUTCH DISCS/PLATES (3) CLUTCH SPRING (4) STROKE SHIM (5) CLUTCH VC SPRING Assemble the clutch center guide, shim(s), clutch Install the clutch center B while aligning its bosses stroke shim and clutch VC spring as shown.
  • Page 46 Racing Kit (1) CLUTCH VC SPRING (1) CENTER GUIDE (1) GEAR HOLDER (2) IDENTIFICATION PAINT MARKS (2) LOCK WASHER Following optional clutch VC spring is available. Install the clutch center guide assembly onto the Apply oil (Honda Ultra S9) to the new clutch center mainshaft.
  • Page 47 Racing Kit (1) LIFTER ROD (1) STAKE (1) LIFTER PLATE (2) BEARING (2) LIFTER PIECE Stake the clutch center lock nut into the mainshaft Inspection being careful not to damage the mainshaft. Clutch lifter plate/bearing Turn the inner race of the lifter bearing with your fin- ger.
  • Page 48 Racing Kit (1) CLUTCH OUTER (1) CLUTCH DISC (1) CLUTCH PLATE Clutch outer Clutch disc Clutch plate Check the slots in the clutch outer for nicks, inden- Check the clutch discs for signs or spring or discol- Check the plates for discoloration. tations or abnormal wear made by the clutch discs.
  • Page 49 Racing Kit (1) CLUTCH CENTER (1) PRESSURE PLATE (1) CLUTCH CENTER B (2) LIFTER CAM PLATE (2) CENTER GUIDE Pressure plate Clutch center B Check the clutch pressure plate for nicks, indenta- Check the clutch center B for nicks, indentations or tions or abnormal wear made by the clutch disc.
  • Page 50 Racing Kit Back Torque Limiter Troubleshooting • Back torque limiter effect is poor or does not effect Pressure plate does not lift Clearance between the pressure Adjust clearance between the pres- plate and clutch center (B) is too sure plate and clutch center (B) to the large specified value (page 2-32) Clearance between the clutch cen-...
  • Page 51 Racing Kit (1) CLUTCH CENTER B (1) CLUTCH VC SPRING (1) STROKE SHIM (2) CLUTCH CENTER GUIDE Adjustment 2. Measure the clutch VC spring thickness (B). Adjust the stroke by selecting the stroke shim thick- 3. Note the stroke shim thickness (C). ness.
  • Page 52 Racing Kit (1) PRESSURE PLATE THICKNESS LETTER (1) CLUTCH PLATE 1.9 (1 IDENTIFIED GROOVE) (2) CLUTCH PLATE 2.0 (NO GROOVE) (3) CLUTCH PLATE 2.1 (2 IDENTIFIED GROOVE) • Pressure plate-to-clutch center B clearance 2. Measure the depth from the clutch pressure plate Adjust the clearance by selecting the clutch plate adjustment outer surface to clutch center B (B) by installing...
  • Page 53 Racing Kit (1) CLUTCH SHIMS • Clutch Spring Initial Tension Adjustment 2. Tighten the clutch center lock nut to the specified Adjust the stroke by selecting the clutch shim thick- torque (page 9-11), and measure the height ness. Measure the clutch spring initial stroke as follow: between the clutch pressure plate-to-clutch center 1.
  • Page 54 Racing Kit (1) LIFTER CAM PLATE (2) ANGLE (3) IDENTIFICATION MARK (1) CLUTCH VC SPRING (2) IDENTIFICATION PAINT MARKS Following optional clutch VC spring and clutch lifter cam plates are available. Select the optional clutch lifter cam and clutch VC spring for rider’s preference.

  • Page 55: Main Journal Bearing

    Racing Kit (1) MAIN JOURNAL BEARING (1) CRANKCASE I.D. CODE LETTER (1) MAIN JOURNAL BEARING (2) COLOR The main journal bearings are identified by the Clean off any oil from the selected main journal color. bearings and main journals. Install the main journal bearings. Main journal bearing selection table: Assemble the crankcase halves and tighten the main journal bolts to the specified torque (page 2-38).

  • Page 56: Crankpin Bearing

    Racing Kit (1) CRANKPIN BEARING (1) MAIN JOURNAL (1) CONNECTING ROD I.D. CODE LETTER (2) COLOR Measure the crankshaft main journal O.D.s using a The crankpin bearings are identified by the color. micrometer in an X, Y and Z axis. Take the maximum reading to determine the main Crankpin bearing selection table: journal O.D.s.
  • Page 57 Racing Kit (1) CRANKPIN BEARING (1) CRANKPIN BEARING (1) CRANKPIN Clean off any oil from the selected crankpin bearings Apply oil (Honda Ultra S9) to the connecting rod bolt Measure the crankpin O.D.s using a micrometer in and crankpins. threads and seating surfaces and install the bolts. an X, Y and Z axis.

  • Page 58: Main Journal Bolt Tightening

    Racing Kit Main Journal Bolt Tightening Crankshaft Thrust Play Adjustment If the main journal bolts are replaced with new ones, tighten the main journal The crankshaft thrust play adjustment can be performed with the racing kit bolts as follows; crankcase. Break-in procedure: 1.

  • Page 59: Balancer Backlash Adjustment

    Racing Kit Balancer Backlash Adjustment 4. Set the pick-up gauge to the either end of the crankshaft. Adjust the balancer backlash while the engine is cold (below 35˚C/95˚F) and Move the crankshaft to thrust direction and measure the free play. engine off.

  • Page 60: Engine Hanger Tightening Sequence

    Racing Kit Engine Hanger Tightening Sequence POINT C APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM DISULFIDE GREASE POINT B POINT D APPLY MOLYBDENUM DISULFIDE GREASE POINT A APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM DISULFIDE GREASE POINT B APPLY MOLYBDENUM POINT A DISULFIDE GREASE 2-40...
  • Page 61 Racing Kit 9. Tighten the rear upper hanger adjusting bolt 17. Tighten the right side middle engine hanger bolt while turning the hanger bolt until it seats. (B) to the specified torque. 10. Tighten the rear upper engine hanger adjusting When using the lock nut wrench for the adjusting bolt (C) to the specified torque.

  • Page 62: Wire Lock

    Racing Kit Wire Lock Drill hole (3 - 4 mm) Before riding the machine, secure the following bolts and nuts: – Engine oil filler cap – Engine oil drain plug – Oil filter cartridge/main oil garalley taper plug Oil filler cap 1.

  • Page 63: Quick Shift Kit Installation

    Racing Kit Quick Shift Kit Installation 2. Install the rubber suspension onto the quick shift unit, then install the unit to 1. Install the quick shift unit rubber suspension bracket onto the frame, and the bracket, then connect the connector to the wire harness. tighten two mounting bolts securely.

  • Page 64: Secondary Air Supply System Removal

    Racing Kit Secondary Air Supply System Removal Thermostat and Bypass Hose Removal 1. Disconnect the secondary air supply hoses from the cylinder head reed valve 1. Drain the coolant. covers and air cleaner housing. 2. Remove the thermostat housing cover, then remove the thermostat. 2.

  • Page 65: Fast Idle Wax Unit Removal

    Racing Kit Fast Idle Wax Unit Removal 6. Remove the fast idle wax unit water hoses from the thermostat housing and 1. Remove the throttle body. water joint, and cut the hose end about 50 mm as shown in the illustration. 2.

  • Page 66: Variable Air Intake Valve Removal/Air Duct Installation

    Racing Kit Variable Air Intake Valve Removal/Air Duct Installation 5. Install the steel ball into the vacuum hose that is connected to the intake air 1. Remove the variable air control solenoid valve and vacuum chamber. duct control valve. Bent the vacuum hose as shown and secure it with tie- 2.

  • Page 67: Radiator Kit Installation

    Racing Kit Radiator Kit Installation 1. Remove the standard radiator and radiator reserve tank. 2. Install the racing kit radiator with the racing kit right and left radiator hose, oil cooler hoses and oil cooler pipe. The right radiator hose can use the standard part.

  • Page 68: Hi Throttle Set/Engine Stop Switch Installation

    Racing Kit Hi Throttle Set/Engine Stop Switch Installation 4. Install the racing kit throttle cable A and B to the under throttle housing. 1. Remove the standard throttle housing and right grip comp. from the right 5. Connect the throttle cable ends to the throttle pipe, then tighten the throttle handlebar.

  • Page 69: Oil Catch Tank Installation

    Racing Kit Oil Catch Tank Installation 1. Disconnect the crankcase breather tube from the air cleaner housing and cylinder head cover, then remove the breather tube. 2. Install the breather tubes in the racing kit to the oil catch tank. 3.

  • Page 70: Air Funnel/Air Cleaner Element Replacement

    Racing Kit Air Funnel/Air Cleaner Element Replacement Secure the air funnel screw with wire prevent falling the screw into the cylin- 1. Remove the original air cleaner element and air funnels. 2. Install the racing kit air funnels into proper location according to each iden- 1.

  • Page 71: Steering Stem Modifying

    Racing Kit Steering Stem Modifying Steering Damper Replacement 1. Make the steering stopper pieces from aluminium block. The piece dimen- 1. Remove the standard steering damper cover and steering damper. sions are shown in the illustration below. 2. Install the racing kit steering damper without installing the covers. 2.

  • Page 72: Fuel Tank Replacement

    Racing Kit Fuel Tank Replacement 10. Install the fuel tank onto the vehicle. 1. Remove the original fuel tank, and remove the fuel pump from the fuel tank. 11. Install the fuel hose banjo bolt with new sealing washers, and tighten the 2.

  • Page 73: Ecm/Bank Angle Sensor Installation

    Racing Kit ECM/Bank Angle Sensor Installation 3. Install the racing kit bank angle sensor using screw/washers and flange nuts 1. Make a two ø3.5 mm drill holes into the upper face of the upper cowl stay as as shown. shown. 4.

  • Page 74: Seat Rail Replacement/Battery Tray Installation

    Racing Kit Seat Rail Replacement/Battery Tray Installation Battery tray 1. Remove the original rear fender B and seat rail. (racing kit) 2. Install the racing kit seat rail onto the frame, and tighten the mounting bolts Battery/rubber cushion to the specified torque. (racing kit) Torque: 26 N•m (2.7 kgf•m, 20 lbf•ft) Seat rail...

  • Page 75: Rear Fender B Modification

    Racing Kit Rear Fender B Modification 2. Drill ø3.3 - 3.5 mm holes into the rear fender rib as shown. 1. Cut and remove the indicated portion of the rear fender B. 3. Install the relay stay on the rear fender B and secure it with pop rivets. 4.

  • Page 76: Exhaust Pipe Inner Protector Modification

    Racing Kit Exhaust Pipe Inner Protector Modification Exhaust Pipe/Muffle Replacement Use 18325-MEL-013 inner protector for the racing kit exhaust system. Remove the muffler and exhaust pipe (see Shop Manual). Cut and remove the indicated portion of the exhaust pipe inner protector. Remove the exhaust pipe stud bolts using the 7 mm nuts in the racing kit.

  • Page 77: Drive Chain Guard Installation

    Racing Kit Drive Chain Guard Installation 2. Apply adhesive to the drill holes and pop nut seat, and install the pop nuts into the holes. Stake the pop nut using a commercially available tool. Inside of the swingarm is filled with urethane foam. Do not weld the drive chain guard because of the urethane form is burned.

  • Page 78: Optional Drive/Driven Sprocket

    Racing Kit Optional Drive/Driven Sprocket The optional drive sprockets are available. When using the racing kit swingarm, select rear axle adjusting screws (50/35/20 When using the optional drive/driven sprocket, replace the rear wheel with the mm) according to the rear axle position. optional one.

  • Page 79: Fork Spring Replacement

    Racing Kit (1) PRE-LOAD ADJUST PLATE B (1) FORK SPRING (2) SPRING COLLAR (2) STOPPER RING (3) SPRING SEAT STOPPER (4) SPRING COLLAR B Remove the following: – Spring collar B – Spring seat stopper – Spring collar – Fork spring The following optional fork springs are available.
  • Page 80 Racing Kit (1) OIL LEVEL (1) TAPERED END (1) DAMPER ROD HOLDER (2) FORK SPRING (2) SPRING COLLAR (3) SPRING SEAT STOPPER Slowly down the slider, and gently seat the dust seal Install the fork spring into the fork slider with the Extend the fork damper fully and install the damper onto the axle holder and leave it for 5 minutes.
  • Page 81 Racing Kit (1) HANDLE (2) DAMPER ROD HOLDER (1) FORK BOLT (2) O-RINGS (1) SPRING COLLAR B (3) SPANNER (4) SPRING COLLAR (2) FORK BOLT (3) ALIGN Attach the handle to the damper rod holder, then Install the spring collar B with its flange side facing lower the spring collar while pulling up the damper down.
  • Page 82 Racing Kit (1) LOCK NUT (1) O-RING (2) FORK BOLT (1) PRE-LOAD ADJUST PLATE B (2) STOPPER RING Install the fork bolt to the fork slider. Install the lock nut to the damper rod adjust case. Install the pre-load adjust plate B and stopper ring. Install new O-ring to the damper rod adjust case.

  • Page 83: Rear Cushion Spring

    Racing Kit (1) SPRING (1) PRE-LOAD ADJUSTER (1) REBOUND ADJUSTER (2) STANDARD LENGTH (L=318 mm) (2) COMPRESSION ADJUSTER Rear Cushion Spring Front Suspension Setting Rebound Damping Adjuster The rebound damping adjuster clockwise until it Three optional rear cushion springs are available. Front Suspension Setting stops (full hard position), then turn the adjuster Pre-load Adjuster...

  • Page 84: Rear Suspension Setting

    Racing Kit (1) COMPRESSION DAMPING ADJUSTER (Lo) (1) REBOUND DAMPING ADJUSTER (2) COMPRESSION DAMPING ADJUSTER (Hi) Hi-speed Compression Damping Adjuster Rebound Damping Adjuster The hi-speed compression damping adjuster coun- The rebound damping adjuster clockwise until it terclockwise until it stops (full soft position), then stops (full hard position), then turn the adjuster turn the adjuster clockwise.

  • Page 85: Optional Front Wheel

    Racing Kit Optional Front Wheel Refer to following chart for combination of the optional front wheel, fork and brake disc. Fork Showa SP Showa SP Brake disc Brembo Brembo Brembo Brembo (ø310) (ø320) Wheel Axle kit Part Number Item Q’ty Wheel side collar 44311-NL6-000 Collar, front wheel side...
  • Page 86 Racing Kit Front Axle Assembly (View from front) Fork: MEL fork Wheel: NL9, NL6 or MEL Wheel Axle: NL9 kit 137.6 CBR1000RR Kit (NL9) Wheel Axle parts for MEL Fork (1) Front wheel axle 44301-NL9-720 (2) Front axle nut 44303-NL9-720 (3) Front axle guide 44304-NL9-720 (4) Front axle guide washer...
  • Page 87 Racing Kit Front Axle Assembly (View from front) (7) (8) Fork: Showa Special Fork Wheel: NL9 or NL6 Wheel Axle: NL9 kit CBR1000RR Kit (NL9) Wheel Axle parts for Showa Special Fork (1) Front wheel axle 44301-NL6-000 (2) Front axle nut 44303-NL9-000 (3) Front axle guide A 44304-NL9-000...
  • Page 88 Racing Kit (1) RIGHT SIDE COLLAR (1) BOLTS (1) RETAINER WRENCH B (2) LEFT SIDE COLLAR (2) BRAKE DISC (2) RETAINER WRENCH BODY Disassembly/Wheel Bearing Replacement Remove the bolts and brake discs. NL6 Wheel: Unstake the bearing retainer. Turn the inner race of each bearing with your finger. Remove the bearing retainer using a special tool.
  • Page 89 Racing Kit (1) LOCK NUT WRENCH (1) DRIVER (1) DRIVER (2) ATTACHMENT/PILOT (2) ATTACHMENT/PILOT NL9 Wheel: Press the right wheel bearing and distance collar Remove the right side bearing using the special Unstake the bearing retainer. using a special tools and a hydraulic press until the tools.
  • Page 90 Racing Kit (1) DRIVER (1) DRIVER (1) RETAINER WRENCH B (2) ATTACHMENT/PILOT (2) ATTACHMENT/PILOT (2) RETAINER WRENCH BODY Assembly Install the distance collar, then drive the right side NL6 Wheel: bearing into the hub using the same tools. Apply molybdenum disulfide grease to the new Apply oil to the bearing outer surface.
  • Page 91 Racing Kit (1) RETAINER WRENCH (1) BEARING RETAINER (1) BRAKE DISC (2) PUNCH (2) BOLTS NL9 Wheel: Secure the bearing retainer with a punch. Apply molybdenum disulfide grease to the new bearing retainer threads and install it into the hub. Tighten the bearing retainer using the special tools.
  • Page 92 Racing Kit (7) (8) (1) AXLE (2) AXLE NUT (3) AXLE GUIDE (1) AXLE (2) AXLE NUT (3) AXLE GUIDE A (4) AXLE GUIDE WASHER (5) SIDE NUT (4) AXLE GUIDE B (5) SIDE NUT (6) AXLE WASHER (7) SHIM (S) (6) AXLE WASHER (7) SHIM (S) Standard Fork: Showa Special Fork:...

  • Page 93: Optional Rear Wheel

    Racing Kit (1) NUTS (1) RIGHT SIDE COLLAR (1) DRIVEN FLANGE (2) DRIVEN SPROCKET (2) BOLTS (3) BRAKE DISC Optional Rear Wheel Remove the bolts and brake disc. The optional rear wheel (for NL6) is used with the drive chain adjuster set, brake caliper and caliper bracket included in the racing kit.
  • Page 94 Racing Kit (1) BEARING RETAINER (1) DRIVER (1) DRIVER (2) RETAINER TOOL (2) ATTACHMENT/PILOT (2) ATTACHMENT/PILOT Wheel Bearing Replacement Press the right wheel bearing and distance collar Remove the right side bearing using the special using a special tools and a hydraulic press until the tools.
  • Page 95 Racing Kit (1) DRIVER (1) DRIVER (1) BEARING RETAINER (2) ATTACHMENT/PILOT (2) ATTACHMENT/PILOT (2) RETAINER TOOL Assembly Install the distance collar, then drive the right side Apply a locking agent to the bearing retainer threads bearing into the hub using the same tools. and install it into the hub.
  • Page 96 Racing Kit (1) LEFT SIDE COLLAR (1) DRIVER (1) RIGHT SIDE COLLAR (2) ATTACHMENT/PILOT Drive the new driven flange bearing into the driven flange until it seat using the special tools. Never install old bearings; once the bearing have been removed, they must be replaced with new ones.
  • Page 97 Racing Kit (1) LEFT SIDE COLLAR (1) DAMPER RUBBERS (1) BRAKE DISC (2) BOLTS Install the driven flange left side collar. Install the brake disc onto the right wheel hub. Note the direction of the brake disc. Apply a locking agent to the brake disc bolt threads. Install the brake disc and tighten the bolts to the specified torque.
  • Page 98 Racing Kit Rear Axle Illustration (view from rearward) Installation Install the rear wheel as follows: 1. Install the rear wheel into the swingarm and tem- porarily install the each parts. 2. Adjust the drive chain free play by turning the drive chain adjusting bolts (1).
  • Page 99 Racing Kit Brake Disc Off-set Type Rear Wheel When using the brake disc off-set type rear wheel, the grind-off the brake caliper bracket guide bosses from the racing kit swingarm (55100-MEL-R30). Caliper bracket guide bosses (Grind off) 2-79...
  • Page 100 Racing Kit Brake Disc Off-set Type Rear Axle Illustration (view from rearward) (1) ROUND EDGE COLLAR (2) FLAT EDGE COLLAR Left Driven flange side collar selection Two types of the left driven flange side collars are available. Use the color appropriately according to the usage condition.

  • Page 101: Combination Meter Function

    Racing Kit (1) “SEL” BUTTON (1) “SEL” BUTTON (2) “RESET” BUTTON (2) “RESET” BUTTON Combination Meter Function How to set the shift-up indicator 3. Press “RESET” button and select a illuminating 1. Turn the engine stop switch to RUN while press- or flashing pattern.
  • Page 102 Racing Kit (1) SESSION NUMBER (2) LAP NUMBER (1) SESSION NUMBER (2) LAP NUMBER (1) “SEL” BUTTON (3) COOLANT TEMPERATURE (3) MAX. COOLANT TEMPERATURE (4) LAP TIME (2) “RESET” BUTTON (4) LAP TIME (MIN.) (5) LAP TIME (SEC.) (5) CURRENT COOLANT TEMPERATURE Lap Time Indicator STOP mode: If the “RESET”...

  • Page 103: Left Handlebar Switch Function

    Racing Kit (1) PASSING SWITCH (STOP WATCH SWITCH) (2) HORN SWITCH (QUICK SHIFTER SWITCH) Left Handlebar Switch Function On this machine, the each switch of the left handle- bar switch is function as follows: Passing switch: Stop watch function (lap time) Horn switch: Quick sifter function Turn signal switch: Pit lane speed limit function...
  • Page 104 Memo...
  • Page 105 2006-CBR1000RR PARTS LIST CONTENTS INSTRUCTIONS FOR USE OF PARTS LIST 3- 2 ........... . ENGINE GROUP FRAME GROUP E- 1...

  • Page 106: Instructions For Use Of Parts List

    2006-CBR1000RR. • The parts which have a dot “•”on the left side of the “Ref. No.”are . How to order parts exclusive for HRC products. To purchase these parts, consult your Honda dealer. ●Information required Replacement parts orders must contain both the part number and the •...

  • Page 107: Cylinder Head Gasket / F

    Block No. CYLINDER HEAD GASKET / ENGINE POWER UP KIT V (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 00X32-NL9-C00 SET UP MANUAL PARTS LIST ..................• 06110-NL9-C00 ENGINE POWER UP KIT V, SBK ................... • 12251-NL9-000 GASKET, CYLINDER HEAD 0.60 ...................

  • Page 108: Engine Power Up Kit V (For Sbk) 3- 3 F

    Block No. E-1-1 ENGINE POWER UP KIT IV (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06120-NL9-C00 ENGINE POWER UP KIT IV, SBK ................. • 13101-NL9-C00 PISTON .......................... • 13112-NL9-000 CLIP, PISTON PIN 17MM....................• 13121-NL9-003 RING, PISTON TOP 75X0.8X2.3...................

  • Page 109: Cylinder Head Gasket / F

    Block No. E-1-2 CYLINDER HEAD GASKET / ENGINE POWER UP KIT V (For JSB) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06110-NL9-C30 ENGINE POWER UP KIT V, JSB..................• 06180-NL9-710 CAM SPROCKET SET, JSB ................... • 12251-NL9-000 GASKET, CYLINDER HEAD 0.60 ...................
  • Page 110 Block No. OIL PUMP SET / OIL PAN SET (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06190-NL9-C00 OIL PUMP SET, SBK ..................... • 06260-NL9-C00 OIL PAN SET, SBK ......................• 11211-NL9-C00 OIL PAN ......................... • 15134-NL9-710 SPROCKET, OIL PUMP DRIVEN...................

  • Page 111: Clutch

    Block No. CLUTCH 2005 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 22201-NL9-C30 DISK, CLUTCH FRICTION ..................... Thickness : t3.8 • 22401-MEL-R30 SPRING, CLUTCH ......................R/B, Green paint...

  • Page 112: E- 3-1 Btl Clutch Set (For Sbk)

    Block No. E-3-1 BLT CLUTCH SET (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 06230-NL9-C00 BTL CLUTCH SET, SBK ....................• • 22121-NL9-C00 CENTER, CLUTCH ......................22122-NL9-710 PLATE 50, CLUTCH LIFTER CAM VC ................• • 22123-NL9-710 PLATE 45, CLUTCH LIFTER CAM VC ................
  • Page 113 Block No. E-3-1 BLT CLUTCH SET (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 22325-MEL-000 SPRING, CLUTCH PLATE....................22326-MEL-000 SPRING SEAT, JUDDER ....................• 22351-NL9-710 PLATE, CLUTCH PRESSURE ..................• 22353-NL9-710 PLATE, CLUTCH LIFTER ....................• 22441-NL9-710 SPRING, CLUTCH ......................

  • Page 114: Crankcase Set / F

    Block No. CRANKCASE SET / CRANK SHAFT WASHER SET (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06240-NL9-C00 CRANKCASE SBK SET ....................• 06250-NL9-C00 WASHER, CRANK SHAFT SET, SBK ................• 11000-NL9-C00 CRANKCASE SET ......................12208-PR3-000 BOLT, SEALING, 20MM ....................
  • Page 115 Block No. CRANKCASE SET / CRANK SHAFT WASHER SET (For SBK) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 90447-KE1-000 WASHER, SEALING, 7MM ..................... 90701-MV9-670 DOWEL PIN, 10X16 ......................91001-MEL-003 BRG, BALL RADIAL, 28X62X16 ..................91002-MEL-003 BRG, BALL SPECIAL, 20X47X15.5 .................

  • Page 116: A.c. Generator Set

    Block No. A.C. GENERATOR SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06130-NL9-C00 ACG SET ........................• 11321-NL9-C00 COVER, ACG ......................... • 11325-NL9-C00 GUARD, ACG COVER ....................• 11329-NL9-C00 COLLAR, GUARD ......................11333-MEL-000 CLAMP, ACG CODE....................... • 11392-NL9-710 GASKET, ACG COVER ....................
  • Page 117 Block No. R. CRANKCASE COVER SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06270-NL9-C00 R. COVER SET, SBK, JSB ..................... • 11331-NL9-C00 COVER, R ........................• 11335-NL9-C00 GUARD, R. COVER......................• 11329-NL9-C00 COLLAR, GUARD ......................• 15611-NF4-900 CAP, OIL FILLER ......................

  • Page 118: Bearing Set

    Block No. BEARING SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 13214-NL9-711 BRG, CONN-ROD, A ...................... PINK-BLUE • 13215-NL9-711 BRG, CONN-ROD, B....................... PINK-BLACK • 13216-NL9-711 BRG, CONN-ROD, C....................... PINK-BROWN • 13217-NL9-711 BRG, CONN-ROD, D ...................... PINK-GREEN • 13218-NL9-711 BRG, CONN-ROD, E.......................

  • Page 119: Transmission Set (R/B)

    Block No. TRANSMISSION SET (R/B) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06210-NL9-C00 TRNSMISSON SET ....................... • 06220-NL9-000 DRIVE SPROCKET SET (525)..................• 23211-MEL-R10 R/B, Groove : 2 SHAFT, MAIN (14T) ...................... • 23220-MEL-R10 SHAFT COMP, COUNTER ....................
  • Page 120 Block No. TRANSMISSION SET (R/B) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 90004-492-010 SPL. BOLT, FLANGE, 10X22 ..................• 90402-NL6-000 WASHER, 10.2X37X3 ....................3-16...

  • Page 121: E- 8-1 Transmission (Optional Parts)

    Block No. E-8-1 TRANSMISSION SET (OPTIONAL PARTS) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 23211-NL9-710 SHAFT, MAIN, BTL (14T)....................Groove : 2 • 23212-NL9-710 SHAFT, MAIN P-2, BTL (15T) ..................Groove : 1 • 23212-NL9-910 SHAFT, MAIN P-2 (15T) ....................
  • Page 122 Block No. E-8-1 TRANSMISSION SET (OPTIONAL PARTS) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 23511-NL9-C00 GEAR, M-6 P-1 (22T) ..................... Groove : 0 • 23512-NL9-710 GEAR, M-6 P-2 (24T) ..................... Groove : 1 • 23513-NL9-710 GEAR, M-6 P-3 (25T) .....................

  • Page 123: Air Funnel Set

    Block No. AIR FUNNEL SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06160-NL9-710 AIR FUNNEL SET ......................• 06160-NL9-C30 AIR FUNNEL SET ......................• 16514-NL9-710 BOLT, 5MM ........................• 17215-NL9-710 FUNNEL, AIR#1 (45) ..................... 1B / 1-45 •...

  • Page 124: Air Injection Plug Set

    Block No. E-10 AIR INJECTION PLUG SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06195-NL3-650 PLUG SET, EXHAUST A/I....................• 17460-MEL-R10 TUBE, AIR SECTION UP ....................• 17470-MEL-R10 TUBE ASSY., A/S UPPER ....................17724-102-700 CLIP..........................19505-KS6-700 CLAMP, A WATER HOSE ....................

  • Page 125: Water Hose Plug Set

    Block No. E-11 WATER HOSE PLUG SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06150-NL9-900 PLUG SET, WATER HOSE ................... 19504-KY1-003 CLAMP, WATER HOSE D25 ..................• 19511-NL3-650 PLUG, FAST IDLE......................• 19512-NL8-700 PLUG, HOSE 16MM ...................... 90454-ZV1-000 WASHER, THRUST ......................
  • Page 126 Block No. THROTTLE / CLUTCH HOSE 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06531-NL3-750 HOUSING SET, THROT ....................• 17910-NL9-000 CABLE COMP A, THROT ....................• 17920-NL9-000 CABLE COMP B, THROT ....................• 22900-NL6-000 HOSE, CLUTCH ......................53141-MT7-000 PIPE, THROT GRIP......................

  • Page 127: Front Fork / Steering Damper

    Block No. FRONT FORK / STEERING DAMPER 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 51400-MEL-R31 FORK ASSY, R. FRONT ....................• 51401-MEL-R11 SPRING, FR. FORK 0.95....................`04-`05 R/B, OP • 51401-NL9-711 SPRING, FR. FORK 1.05....................`06 R/B •...
  • Page 128 Block No. FRONT FORK / STEERING DAMPER 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 51455-MW4-003 RING, STOPPER......................51456-MCJ-751 RING, STOPPER......................51490-MEJ-003 SEAL SET, FR. FORK ...................... 51496-MCJ-751 LABEL ..........................• 51500-MEL-R31 FORK ASSY, L. FRONT....................51525-MEL-D21 PIPE COMP., L. SLIDE ....................

  • Page 129: Front Brake

    Block No. FRONT BRAKE 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 45105-NL3-921 PAD COMP, FR. (H21A) ....................For STD CALIPER • 45105-NL9-801 PAD COMP, FR. (N615)....................For STD CALIPER • 45106-NL3-921 PAD COMP, FR. (N608)....................For STD CALIPER •...
  • Page 130 Block No. FRONT BRAKE 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 53160-NL5-701 LEVER, FR. BRAKE L 18P....................BREMBO 90003-MC7-000 BOLT, FLANGE, 6X20 ....................90104-GT8-600 SCREW, SPECIAL, 6X14 ....................• 90131-NL9-720 BOLT, FLANGE, 10X65 ....................Made of titanium, For STD FORK, BREMBO Ø320 DISK 95002-40850-08 CLAMP, TUBE (D8.5) .....................

  • Page 131: Rear Brake

    Block No. REAR BRAKE 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 43100-NL5-701 CALIPER ASSY, RR....................... • 43105-NL5-700 PAD COMP, RR. (X95) ....................For NL5 CALIPER • 43105-NL9-C00 PAD COMP, RR. (TT2450)..................... For NL5 CALIPER • 43105-NL9-C30 PAD COMP, A RR. (TT2450) ..................

  • Page 132: Front Wheel / Axle Set

    Block No. FRONT WHEEL / AXLE SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06443-NL9-000 FR. AXLE SET ........................ For SHOWA SPL FORK • 06443-NL9-720 FR. AXLE SET ........................ For STD FORK 42753-ML7-004 VALBE, RIM (DUN)......................• 44301-NL6-000 AXLE, FR.
  • Page 133 Block No. FRONT WHEEL / AXLE SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 44620-NL6-010 COLLAR, FR. WHEEL DIST ................... For NL6 WHEEL, OP • 44620-NL9-710 COLLAR, FR. WHEEL DIST ................... For NL9 WHEEL • 44622-NL0-810 RETAINER, FR. WHEEL....................

  • Page 134: Rear Wheel

    Block No. REAR WHEEL 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 40540-MAS-005 CHAIN, DRIVE RKGB525R0Z1-120LJF ................40545-MAS-005 JOINT, DRIVE CHAIN ..................... 41201-MEL-J20 SPRKT, FINAL DRIVE 40T ....................For STD WHEEL, 530 CHAIN, R/B 41201-MCJ-J00 SPRKT, FINAL DRIVE 41T ....................
  • Page 135 Block No. REAR WHEEL 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 42753-ML7-004 VALBE, RIM (DUN)......................• 43121-NL6-000 DISK, RR. BRAKE ......................• 87000-NL6-000 TOOL, RETAINER A ...................... 90003-MC7-000 BOLT, FLANGE, 6X20 ....................• 90120-NL6-300 BOLT, DRIVEN FLANGE 8MM ..................
  • Page 136 Block No. F-6-1 REAR WHEEL (REAR BRAKE DISK OFF-SET MODEL) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 40540-MAS-005 CHAIN, DRIVE RKGB525R0Z1-120LJF ................40545-MAS-005 JOINT, DRIVE CHAIN ..................... 41201-MEL-J20 SPRKT, FINAL DRIVE 40T ....................For STD WHEEL, 530 CHAIN, R/B 41201-MCJ-J00 SPRKT, FINAL DRIVE 41T ....................
  • Page 137 Block No. F-6-1 REAR WHEEL (REAR BRAKE DISK OFF-SET MODEL) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 42633-NL6-003 DAMPER, RR. WHEEL....................• 42650-NL9-C40 WHEEL ASSY, RR. 6.25-16.5 ..................REAR BRAKE DISK OFF-SET MODEL 42753-ML7-004 VALBE, RIM (DUN)......................•...

  • Page 138: Fuel Tank

    Block No. FUEL TANK 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06175-NL9-910 TANK SET FUEL......................• 17510-NL9-910 TANK COMP, FUEL....................... • 17515-NX5-770 PKG, FUEL TANK ......................• 17521-NX4-680 CAP, FUEL TANK ......................• 17522-NF5-690 SPONGE, BUFFLE ......................•...

  • Page 139: Quick Filler Set (Endurance)

    Block No. QUICK FILLER SET (ENDURANCE) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06176-NL5-700 FILLER, QUICK SET......................• 17504-NH3-303 FILLER, QUICK ....................... • 17515-NX5-770 PACKING, FUEL CAP ..................... • 17521-NX4-680 CAP, FUEL TANK ......................• 17560-NL5-700 BASE, FUEL TANK CAP....................

  • Page 140: Air Box Duct Set / Air Cleaner Element

    Block No. AIR BOX DUCT SET / AIR CLEANER ELEMENT 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06172-NL9-710 AIR BOX DUCT SET ...................... • 17210-MEL-R11 ELEMENT, AIR/C ......................• 17211-NL9-000 SPONGE, ELEMENT ..................... • 17251-NL9-710 DUCT, AIR BOX......................

  • Page 141: Breather Case Set

    Block No. F-10 BREATHER CASE SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06552-NL9-000 BREATHER CASE SET ....................17724-102-700 CLIP ..........................18315-GAG-750 RUBBER A, PROTR ......................19052-KV0-000 COLLAR, RADIATOR MOUNTING ................. 19505-KS6-700 CLAMP A, WATER HOSE ....................•...

  • Page 142: Exhaust Set

    Block No. F-11 EXHAUST SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06183-NL9-C00 EXHAUST SET Ti (SBK) ....................• 06183-NL9-C30 EXHAUST SET Ti (JSB) ....................• 18291-NL9-000 GASKET, EXH PIPE ....................... 18293-MCA-A20 RUBBER, PKG. PROTR ....................Not included with EXHAUST SET Ti (SBK) •...
  • Page 143 Block No. F-11 EXHAUST SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 18345-MBT-610 RUBBER, PROTECTOR MOUNT ................... Not included with EXHAUST SET Ti (SBK) • 18370-NL9-710 BAND, MUFFLER(SBK)....................• 18370-NL9-910 BAND, MUFFLER(JSB) ....................• 18375-NL9-000 STAY, MUFFLER ......................•...
  • Page 144 Block No. F-11 EXHAUST SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 94103-08700 WASHER, PLAIN 8MM ....................For ’06 STD SEAT RAIL, R/B 95701-06010-00 BOLT, FLANGE, 6X10 ....................95701-08020-00 BOLT, FLANGE, 8X20 ....................95701-08055-00 BOLT, FLANGE, 8X55 ....................96400-08045-07 BOLT, FLANGE, 8X45 ....................

  • Page 145: Swingarm / Draive Chain Adjust Set

    Block No. F-12 SWINGARM / DRAIVE CHAIN ADJUST SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06405-NL9-000 DRIVE CHAIN ADJ SET ....................• 06405-NL9-C40 DRIVE CHAIN ADJ SET ....................REAR BRAKE DISK OFF-SET MODEL • 40542-NL9-000 ADJ, R. DRIVE CHAIN....................
  • Page 146 Block No. F-12 SWINGARM / DRAIVE CHAIN ADJUST SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. 52170-MEL-000 SLIDER, CHAIN ......................81312-GJ5-000 COLLAR ......................... 90105-MY9-000 BOLT, FLANGE, 6X18 ....................• 90106-NL9-000 BOLT, HEX, 8X55 ......................90130-MCJ-750 BOLT, CHAIN SLIDER ....................

  • Page 147: Rear Cushion

    Block No. F-13 REAR CUSHION 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 52400-MEL-R31 CUSHION ASSY, RR...................... • 52401-MEL-R11 SPRING, RR. CUSH 10.0....................• 52401-NL9-901 SPRING, RR. CUSH 9.5....................• 52402-NL9-901 SPRING, RR. CUSH 10.5....................• 52403-NL9-901 SPRING, RR. CUSH 11.0....................
  • Page 148 Block No. F-13 REAR CUSHION 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 90114-NL9-C00 BOLT, FLANGE 10X75 ....................Made of titanium • 90115-NL9-C00 BOLT, FLANGE 10X112 ....................Made of titanium • 90116-NL9-C00 BOLT, FLANGE 10X56 ....................Made of titanium •...

  • Page 149: Battery / Cable Set

    Block No. F-14 BATTERY / CABLE SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06324-NL9-C00 BATTERY & CABLE SET ....................31500-GEE-007 BATTERY YTZ7S ......................• 32401-NL9-720 CABLE, BATT-ST MAG ....................• 32410-NL9-720 CABLE, STARTER MOTOR ................... • 32601-NL9-C00 CABLE, BAT EARTH......................

  • Page 150: Wire Harness Set

    Block No. F-15 WIRE HARNESS SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06321-NL9-C00 HARNESS SET ......................17556-MEL-300 FILM A, PROTECTOR ....................18357-KA4-710 COLLAR, SILENCER ...................... • 31517-NL9-910 SPONGE, MT 3MM ....................... • 32100-MEL-R30 HARNESS, WIRE ......................•...
  • Page 151 Block No. F-15 WIRE HARNESS SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 64502-NL9-C00 STAY, ECU ........................For `06 ECU • 64503-NL9-000 STAY, CATCH TANK..................... 90620-SB2-003 BAND, WIRE HARN ....................... 90649-SC2-003 BAND, HARNESS ......................• 91080-NL6-300 POP RIVET 3.2X9.2 .......................

  • Page 152: Light Set (Endurance)

    Block No. F-16 LIGHT SET (ENDURANCE) 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06322-NL9-700 LIGHT HARNESS SET....................• 32200-NL9-700 SUB HARNESS, LIGHT....................• 32430-NL6-700 SUB HARNESS, TAIL LIGHT ..................33100-MR7-003 HEAD LIGHT ASSY., R ....................33150-MR7-003 HEAD LIGHT ASSY., L ....................

  • Page 153: Quick Shifter Set

    Block No. F-17 QUICK SHIFTER SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06382-NL9-C00 QUICK SHIFTER SET ....................30401-GB6-000 CUSHION, CDI UNIT ...................... • 38200-NL9-000 SENSOR ASSY, Q/SHIFT....................• 38300-NL9-000 UNIT ASSY, Q/SHIFT ....................• 38410-NL9-000 CD-ROM, Q/SHIFTER ....................

  • Page 154: Seat Rail Set

    Block No. F-18 SEAT RAIL SET 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 06502-NL9-910 SEAT TAIL SET ......................18422-KR3-870 RUBBER A, MUFF MOUNT ................... 18423-KR3-600 COLLAR, MUFF MOUNT ....................19014-KEA-003 SET, NUT ........................• 31510-NL9-910 TRAY COMP, BATTERY....................

  • Page 155: Radiator

    Block No. F-19 RADIATOR 2006 CBR1000RR Reqd.No. Ref. Description Remarks Part No. • 19100-MEL-R31 RADIATOR COMP ......................• 19502-MEL-R30 HOSE, OIL/C A....................... • 19503-MEL-R30 HOSE, RADIATOR L ...................... • 19505-KS6-700 CLAMP A, WATER HOSE ..................... • 19505-MEL-R30 HOSE, OIL/C B .......................
  • Page 156 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 00X32-NL9-C00 E- 1-0 06443-NL9-000 F- 5 14312-NL9-C00 E- 1 06443-NL9-720 F- 5 13101-NL9-C00 E- 1-1 14321-NL9-710 E- 1-2 06502-NL9-910 F-18 13112-NL9-000 E- 1-1 14321-NL9-C00 E- 1 06531-NL3-750 F- 1...
  • Page 157 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 17216-NL9-710 E- 9 18301-NL9-C00 F-11 19052-KV0-000 F-10 22139-NL6-000 E- 3-1 17216-NL9-C30 E- 9 18302-NL9-C00 F-11 19052-MAC-680 F-11 22172-NL9-710 E- 3-1 17217-NL9-710 E- 9 18303-NL9-C00 F-11 19100-MEL-R31 F-19...
  • Page 158 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 23431-MEL-R10 E- 8 23802-NL6-700 E- 8 38520-NL9-000 F-15 23432-NL9-710 E- 8-1 23803-NL6-700 E- 8 33100-MR7-003 F-16 38520-NL9-000 F-16 23441-MEL-R10 E- 8 33150-MR7-003 F-16 38770-MEL-R31 F-15 23442-MS2-610 E- 8...
  • Page 159 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. F- 6-1 F- 6-1 45120-NL9-801 F- 3 41239-NL6-700 F- 6 42611-NL9-C40 F- 6-1 44301-NL6-000 F- 5 45120-NL9-C30 F- 3 F- 6-1 42621-NL6-000 F- 6 44301-NL9-720 F- 5 45130-NL9-000...
  • Page 160 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 51414-MAZ-003 F- 2 52430-MEL-R10 F-13 F- 6 51415-MAZ-003 F- 2 52430-NL9-910 F-18 90003-NL5-000 E- 4 51423-MCJ-751 F- 2 52442-KA3-711 F- 2 58487-KA4-831 F-13 90003-NL9-000 E- 5 51425-MEL-D21 F- 2...
  • Page 161 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 90106-NL9-000 F-12 90503-NL6-000 F- 5 91053-MCJ-003 F-12 93500-05035-0A F-12 90109-MR7-000 F- 2 90525-030-000 F-10 91053-MCJ-751 F-12 93500-05050-0A F-12 90110-147-000 F- 9 90525-NL9-000 F- 5 91053-NL6-701 F- 6-1 93600-04010-0A...
  • Page 162 2006-CBR1000RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 95701-06016-00 E- 3-1 95701-08020-00 F-11 95701-08040-00 E- 4 95701-08055-00 F-11 96001-06010-00 F-17 96001-06012-00 E- 2 F-12 F-18 96001-06016-07 F-12 96001-06020-00 F-10 96001-06022-00 F-15 96205-14012 E-10 96300-06012-00 F-18...

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