Ingeteam Ingerev Garage Installation And User Manual
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Ingeteam Ingerev Garage Installation And User Manual

Ingeteam Ingerev Garage Installation And User Manual

Electric vehicle charging stations
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Installation and user manual

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  • Page 1 Ingerev v.e. Charging Station Installation and user manual...
  • Page 2 Ingeteam Power Technology, S.A. ABA2000IKI01_D 11/2012 energy Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarra) - Spain Tel.: +34 948 28 80 00 Fax.: +34 948 28 80 01 e-mail: solar.energy@ingeteam.com Service Call Center: +34 948 698 715 The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for damages.
  • Page 3 Category II measuring instruments must be used for checking for the absence of voltage. Ingeteam accepts no liability for any damages caused by improper use of the equipment. Following is a list of the basic obligatory safety standards for each country: •...
  • Page 4 Ingeteam Installation and user manual Carry out all control and handling without voltage. As a minimum security measure in this operation, the so-called five golden rules should always be followed: Disconnect. Prevent any possible resupply. Check there is no voltage.

  • Page 5: Table Of Contents

    4.4.3. Handling tasks ........................18 4.4.4. Personal Protection equipment (PPe) ..................19 5. Installation ............................20 5.1. general requirements for installation ....................20 5.2. Ingerev gArAge .........................20 5.2.1. Fixing the unit ........................20 5.2.2. electrical connection ......................21 5.3. Ingerev CITY (wall) ........................25 5.3.1. Fixing the unit ........................25 5.3.2.
  • Page 6 Ingeteam Installation and user manual 7.1. Differential current devices ......................44 7.2. grounding ............................. 44 7.3. Air filters ............................44 ABA2000IKI01...

  • Page 7: Overview

    The purpose of this manual is to describe the Ingerev electric vehicle Charging Stations and provide information concerning its correct reception, installation, commissioning, maintenance and operation. 1.1. equipment description 1.1.1. Models The main models in the Ingerev range are: Ingerev garage Ingerev CIty (wall) Ingerev CIty (floor) 1.2. Compliance with regulations 1.2.1. Ce marking Ce marking is mandatory for the sale of any product within the european Union, without prejudice to standards or laws.

  • Page 8: Equipment Description

    Avoid corrosive environments that may affect the proper operation of the unit. 2.1.2. IP rating Ingerev gArAge Ingerev gArAge units have an IP44 level of protection against external agents. This unit is designed for indoor use. Ingerev CITy Ingerev CITY units have a IP55 level of protection against external agents.

  • Page 9: Support Surface And Fastening

    “2.3. Main features” to assess the suitability of the anchoring surface. 2.2. environmental characteristics The environmental conditions for operation are: Ambient conditions Ingerev gArAge Ingerev CITy Minimum temperature -25 °C -25 °C Minimum surrounding air temperature -25 °C...

  • Page 10: Main Features

    Ingeteam Installation and user manual 2.3. Main features Ingerev gArAge equipment Ingerev gArAge Model IEC 61851 charging modes Modes 1 and 2 Mode 3 variant Power supply Single phase 230 V / 50 Hz (2P+T) Maximum Current (A) Current outlets...
  • Page 11 Installation and user manual Ingeteam Ingerev CITy equipment Ingerev CITy (floor) Ingerev CITy (wall) Model IEC 61851 charging modes Modes 1 and 2 Mode 3 variant Maximum Current (A) Single phase 230 V / 50 Hz (2P+T) Three-phase 400 V / 50 Hz (3P+N+T)

  • Page 12: Operating, Storage And Transport Conditions

    3. Operating, storage and transport conditions CAUTIOn Failure to follow the instructions provided in this section may lead to damage to the equipment. Ingeteam accepts no liability for damage resulting from the failure to follow these instructions. 3.1. equipment reception reception Upon receipt of the shipment, check the terms specified in the Delivery Note, sign the Signature Receiver Goods field and return the copy to the return address.

  • Page 13: Handling And Unpacking

    In case of prolonged storage, the use of dry places avoiding, as far as possible, sharp changes in temperature is recommended. Deterioration of the packaging (tears, holes, etc.) prevents the units from being kept in optimum conditions before installation. Ingeteam accepts no liability for inconvenience or damage arising in the case of failing to observe this condition. ABA2000IKI01...

  • Page 14: Waste Handling

    At the end of the unit's life, the waste must be processed by an authorised waste management company. Ingeteam, in accordance with its policy of respect for the environment, will inform the authorised manager, via this Section, of the location of components to be decontaminated.
  • Page 15 Installation and user manual Ingeteam All the packaging can be delivered to a non-hazardous waste management company. In any event, each part of the packaging may be recycled as follows: • Plastic (polystyrene, bag and bubble wrap): Appropriate container (plastic and bottles).

  • Page 16: Safety Instructions

    Ingeteam Installation and user manual 4. Safety instructions This section contains safety instructions which must be followed when installing, operating and accessing the unit. Failure to comply with the “Safety instructions” may cause injury or even death or cause damage to the unit.

  • Page 17: General

    Ingeteam accepts no liability for any damages caused by improper use of the equipment. Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam.

  • Page 18: Additional Risks And Measures In Handling Tasks

    Ingeteam Installation and user manual electrical risk • Follow the instructions in the section on PPe and “4.2. General safety precautions” • Inform the worker of the risk • Comply with R.D.614/2001 and REBT. 4.3.2. Additional risks and measures in handling tasks Thermal contact •...

  • Page 19: Personal Protection Equipment (Ppe)

    Installation and user manual Ingeteam 5 gOLDen rULeS Disconnect Switching on the possible voltage sources. Bear in mind that any capacitors or other elements powered from uninterruptible power supplies are still live. Prevent any possible feedback. The switching devices used to switch off the equipment must be protected against any possible disconnection.

  • Page 20: Installation

    Special care must be taken to ensure that there are no external elements near the air inlets and outlets to obstruct proper ventilation of the unit. 5.2. Ingerev gArAge 5.2.1. Fixing the unit Together with the unit you will find a full-size paper...

  • Page 21: Electrical Connection

    Installation and user manual Ingeteam To mount the Ingerev gArAge unit a bracket must be fastened to the wall with three screws. Then hang the unit on the support fixture. Once the wall bracket in in place, it is fully anchored with a screw through the hole for this purpose at the bottom of the station.
  • Page 22 Ingeteam Installation and user manual To proceed with connection, you must open the unit by removing the 4 screws shown in the figure below. Once the unit is open, proceed with the electrical connection. Connect the feed cables to the terminals as shown in the figure below: •...
  • Page 23 Installation and user manual Ingeteam Once the above steps have been completed, proceed to feed the charging station, for which the differential and breaker protection must be switched ON (up): Thermomagnetic circuit breaker Thermomagnetic circuit breaker Differential circuit breaker for Mode 1 (Schucko) for Mode 3 with activation coil Optionally, the station can be equipped with a self-resetting differential protection block.
  • Page 24 Ingeteam Installation and user manual When the charging station is powered up for two seconds it will light up in red, blue and green. After a brief status verification, the light will turn green and the display will show an electric vehicle and the current time. The station is ready and awaits user ID to begin charging.

  • Page 25: Ingerev City (Wall)

    Installation and user manual Ingeteam 5.3. Ingerev CITy (wall) 5.3.1. Fixing the unit Together with the unit you will find a full-size paper drilling template to mark the holes on the wall needed for mounting the equipment. After you have marked the points on the wall, proceed to drill the holes.

  • Page 26: Electrical Connection

    Ingeteam Installation and user manual Upon opening the enclosure you will find that the ribbon cable is loose as a security measure to avoid pulling on the internal components. Finish installing the station by inserting the two screws from the inside into the wall. You will see two plastic caps on the holes for that purpose.
  • Page 27 Installation and user manual Ingeteam When checking that there is no voltage, wearing dielectric gloves and safety goggles approved for electrical hazards is required. With the front door still open, open the metal plate which houses the electronic card to access the feed terminal block.
  • Page 28 Ingeteam Installation and user manual Switch the differential and breaker protection ON (up): Optionally, the station can be equipped with a self-resetting differential protection block. In this case the differential protection must be turned on (turn the switch up to ON) and then slide the tab to the left as shown in the figure.
  • Page 29 Installation and user manual Ingeteam Plate Once the connection has been made, proceed to connect the ribbon cable from the display as shown in the image below: You may then proceed to close the charging station using the lock on the top right.

  • Page 30: Ingerev City (Floor)

    5.4.1. Fixing the unit Open the back enclosure by removing the 8 T30-type Torx tamper-proof screws. Proceed to fastening the unit to the ground by using a clamping plate, supplied by Ingeteam, such as the plate shown in the figure below.

  • Page 31: Electrical Connection

    The connection hose or cable must be passed through the rectangular tube to later connect the station to the mains. A trim unit is available, provided by Ingeteam, which must be placed between the bolts or studs and the M12 nuts anchoring the charging station to them.
  • Page 32 Ingeteam Installation and user manual The supply connection must meet certain requirements: Supply connection specification Connection type Single phase Number of wires 2P + T Rated current 16 A Maximum wire diameter 10 mm (2 x 6 mm Switch the differential and breaker protection ON (up): Optionally, the station can be equipped with a self-resetting differential protection block.

  • Page 33: Data Bus

    Installation and user manual Ingeteam Close the back enclosure by screwing in the 8 T30-type Torx tamper-proof screws. When the charging station is powered up for two seconds it will light up in red, blue and green. After a brief status verification, the light will turn green and the display will show an electric vehicle and the current time.
  • Page 34 Ingeteam Installation and user manual A maximum of 10 units can be connected to each other; any one of those which are located at the ends of the data bus may be the charging station fitted with a modem. The rS-485 data bus is fitted with end-of-line jumpers in each of the control cards.

  • Page 35: Operation

    The main function of the charging station is to supply and measure power for users previously authorized via an rFID card reader. 6.1. Status indication The charging station shows its status on multi-LeD display. The location of these LeDs will vary by model. LEDs LeD locations. Ingerev gArAge Status Lighting Description Waiting for vehicle Steady green The charging station is waiting for a vehicle to be plugged in for charging.

  • Page 36: Charging Process

    Deferred charge (this option has to be activated in the station for it to be available). The charging process is slightly different depending on the option selected. read this information carefully and in case of doubt consult Ingeteam Customer Service. Immediate charge When this option for charging the vehicle is selected, the station starts charging the vehicle immediately after it is connected to it.
  • Page 37 Installation and user manual Ingeteam After accessing the language selection menu, navigate LANGUAGE LANGUAGE between the various options by pressing Highlight the desired language and press ENGLISH ENGLISH Hold the card over the reader under the display. When the station recognizes the card correctly, a menu for selecting the charge or for cancellation is displayed.

  • Page 38: Deferred Charge

    Ingeteam Installation and user manual After connecting the vehicle to the station, the following screen is shown to indicate that the charging process has started correctly. CHARGING CHARGING end of charging process To conclude the charge cycle, hold the card over the reader again. The station disconnects the power supply and unlocks plug mode 3 if that is the one being used.

  • Page 39: Loss Of Power Supply (Immediate Charge And Deferred Charge)

    Installation and user manual Ingeteam SELECT OPTION SELECT OPTION Press to navigate between the various options. When the option Deferred Charge is highlighted, press DEFERRED CHARGE DEFERRED CHARGE A screen with a flashing plug is displayed. Connect the cable into the appropriate outlet.

  • Page 40: Ingerev City (Wall And Floor)

    Ingeteam Installation and user manual 6.2.2. Ingerev CITy (wall and floor) The power plug should not be removed from the vehicle while it is being charged. Start of charging process Make sure the station is in waiting for vehicle status, with the electric vehicle icon shown on the display.
  • Page 41 Installation and user manual Ingeteam If the power plug selected is the mode 3 plug, the station automatically detects the connection and continues the charging sequence stipulated by the IEC61851standard. If the power plug selected is the mode 1 plug (Schuko), position the cable so that it comes out of the hole in the bottom centre of the socket, allowing the cover to close shut.

  • Page 42: Languages

    If you have any problems with the performance of the station please call the tech support hotline. 6.5. Station shutdown Ingerev gArAge The station will shut down when the power supply is disconnected. Ingerev CITy If you wish to turn off or uninstall the charging station, disconnecting it from the power supply directly is not sufficient due to the backup power supply.
  • Page 43 Installation and user manual Ingeteam ”AC FAILUre” To completely turn off the station, a Master-type card should be held over the reader. You may then proceed to fully disconnect the charging station. It is strongly recommended to perform a complete shutdown of the charging station to prolong the life of the auxiliary power supply.

  • Page 44: Preventive Maintenance

    Ingeteam Installation and user manual 7. Preventive maintenance 7.1. Differential current devices An annual inspection is recommended for checking the residual current device located inside the station. Press the reset button on the device and wait for the reset. When opening the back cover (for the sole purpose of testing both differential current devices), avoid contact with any other device or cable at all times.
  • Page 45 notes...
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  • Page 48 Ingeteam Power Technology, S.A. energy Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarre) - Spain Tel.: +34 948 28 80 00 Fax: +34 948 28 80 01 e-mail: solar.energy@ingeteam.com ABA2000IKI01_D Ingeteam S.r.l. 11/2012 Via Emilia Ponente, 232 48014 CASTEL BOLOGNESE (RA) - Italy Tel.: +39 0546 651 490...

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