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Summary of Contents for Taidong TDME -498
- Page 1 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER marine 2003/44/EC TDME -498 Marine Diesel Engine Operation manual Jiangyan Xinyang Machine-building Co., Ltd Jiangyan Xinyang Import & Export Co., Ltd...
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Page 2: Table Of Contents
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE Contents 1. Foreword 2. General information 3. Engine component guide 4. Running Instructions 4.1 Starting the engine 4.2 Running instructions 4.3 Shutdown procedure 5. Checks and service 5.1 Check daily before starting 5.2 Check every 14 days 5.3 Service every 50 hours of operation... -
Page 3: Foreword
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 1. Foreword 1.1 Introduction This introduction book provides helpful information for running and maintaining your marine diesel engine. The content apply to particular engines specifications. Each engine is supplied from TD-POWER in accordance with the published specifications. -
Page 4: General Information
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 2. General information Important information concerning the function to your engine 2.1 Fuel Users can select the proper grade of fuel according to the local ambient temperature as follows: ASTM D975No.1-D No.2-D……for USA EN590:96………………………..for EU ISO8217DMX……………………international... -
Page 5: Engine Component Guide
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 2.5 Preparation Before Starting Before starting engine make sure that: There is no FUEL LEAKAGE There is no WATER LEAKAGE There is no OIL LEAKAGE There is no SMELL OF LP-GAS in the deep cavities of the boat or elsewhere The OIL LEVELS are correct The COOLING WATER LEVEL in the expansion tank for the fresh water system is correct. -
Page 6: Running Instructions
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 9. WATER FILLER 10. ZINC 11. WATER DRAIN COCK 12. OIL FILTER 13. ALTERNATOR 4. Running Instructions 4.1 Starting the engine 4.1.1 Switch on the main switch, Start the engine room fan (if fitted) and allow it to run for several minutes before starting the engine. - Page 7 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 4.1.2 Check the fuel cock and bottom sea water cock are in open position. Pump out any water in the boat with the bilge pump. 4.1.3 Release the throttle control from the gear shift control as follows: press the release button (1) in when the lever is in the neutral position, and then move the lever slightly forwards.
- Page 8 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 4.1.4 Cold start: Turn the starter key to position ON. The lamps of REV meter and oil pressure light up. 4.1.5 Press the test button to make sure that the alarm is working. 4.1.6 Turn the starter key to position 1, the solenoid will release the fuel pump.
- Page 9 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 4.1. 9 The single control lever combines the throttle and gear shift functions. F= Forward R= Reverse N= Neutral T= Throttle WARNING! Never change travel direction before the engine has returned to idling speed. 4.1.10 For best results, do not run the engine at maximum revolutions for long periods.
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Page 10: Shutdown Procedure
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 4.1.13 Note: Do not switch off the main switch before the engine has stopped. 4.2 Shutdown Procedure 4.2.1 Before shutting down the engine, it should be allowed to idle for a few minutes, with the control lever in the neutral position. -
Page 11: Checks And Service
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 4.1 Frost Risk If the engine is fitted with a fresh water cooling system, it should be filled with a 50:50 mixture of anti-freeze and water, or alternatively drained off. 4.2 Draining off fresh water systems To drain off the fresh water cooling system, open the cock on the side of the engine block. -
Page 12: Check Every 14 Days
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 5.1.2 Check water cooling level (Fresh water systems) Check every day before starting the engine, you open the cap of filler that the water level can be found from this filler. -
Page 13: Service Every 50 Hours Of Operation
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 5.3 Service every 50 hours of operation 5.3.1 Change oil filter Run the engine until it is warm. Pump up the oil through the hole for the dipstick, and then refill with oil to the correct level. - Page 14 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 5.4.3 Change oil in gearbox The oil in the gearbox should be cleaned after 200 hours or at least once a season. Remove the plug under the gearbox and allow the oil to run out, Then reinsert the plug and fill up with oil.
- Page 15 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 5.4.5 Check the valve clearance Checking and adjusting the valve clearance should only be done by professional. See “Valve” under “Technical Data”. 5.4.6 Check starter and alternator Checking and maintenance work on the starter and alternator should only be done by professional.
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Page 16: Laying-Up And Launching
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 5.4.8 Changing the fuse The fuse box included in the electrical system is mounted on the electrical unit. The fuse will disconnect the electricity supply if it is overloaded. You can reconnect the circuit by wiring up to the next terminal. - Page 17 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 6.3.7 Pump up the fuel using the hand primer until the fuel is flowing out free of air bubbles. Tighten the venting screw again. The fuel injection pump is vented automatically when the engine is started. 6.4 Inhibiting schedule (with boat on land) 6.4.1 Fresh water cooled engine If the fresh water system has already been filled with ethylene glycol or similar corrosion inhibitive...
- Page 18 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 7. Tracking faults 7.1 Engine doesn’t start If the start motor does not turn over, check whether the battery is flat. Use a hydrometer to measure the specific gravity of the electrolyte.
- Page 19 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 7.5 Engine does not attain full revolutions If the engine starts properly and runs smoothly, but does not reach the same revolutions as previously, this does not necessarily indicate a defect in the engine, but may mean that there is fouling on the bottom of the boat, or that it is over loaded.
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Page 20: Technical Data
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 8. Technical Data Model TDME-498 Type In-line, Water-cooled, 4-stroke Combustion chamber Direct chamber Type of cylinder liner Number of cylinders Bore(mm) Stroke(mm) Displacement(L) 3.166 Compression ratio 17.5:1 Firing order 1-3-4-2... - Page 21 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. Cylinder head bolts (N.m) 120-130 Main bearing cap bolts (N.m) 167-172 Connecting rod bolts (N.m) 78-83 Flywheel bolts (N.m) 147-167 Pulley bolts (N.m) 294-324 Fuel injection Model Direct inject P type Fuel injection Type...
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Page 22: Electric Wiring Diagrams
Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only. TD-POWER MARINE 9. Electric Wiring Diagrams... - Page 23 Generated by Foxit PDF Creator © Foxit Software http://www.foxitsoftware.com For evaluation only.
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