Table of Contents
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Table of Contents
Summary of Contents for Access AX600 EFI 4x4
- Page 1 AX600 OWNER’S MANUAL...
- Page 2 P/N 72117-A40-000...
- Page 3 Dear Customers, Thank you for purchasing AX600U 4x4 EFI. This manual describes detailed instructions of correct operation, maintenance and adjustment of AX600U 4x4 EFI. to ensure durable, safe and comfortable riding. In order for you to ride more safely and more comfortably, please read this manual thoroughly before riding it.
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Page 4: Table Of Contents
Important message ..............1 6. Checks before riding; Pre -riding check ........37 1. Riding precautions ..............3 Recommended oil specification and grade ....... 37 Attire; Check before riding ............4 Oil check and refilling ..............38 Particular attention on parts that may cause burn; Load weight To change the engine oil ............ -
Page 5: Important Message
Important message Negligence of the following signs and warnings may cause serious damage and even death. Sign location... -
Page 7: Riding Precautions
1. Riding precautions Notes: AX600U 4x4 EFI ATV is a special multipurpose four-wheel 1. You should familiarize yourself with basic operations of motorbike with entertainment features. In this section, we will this ATV before you try more difficult operational describe important notes and techniques in order for you to techniques. -
Page 8: Attire; Check Before Riding
Attire Check before riding To ensure safety, the rider shall wear a safety helmet, goggles, Conduct a pre-riding check in accordance with “Check before ＊ gloves, boots and protective clothing when riding this ATV. riding” in user’s manual on Page 37 before riding to ensure safety and the service life of this ATV. -
Page 9: Particular Attention On Parts That May Cause Burn; Load Weight Limit
Particular attention on parts that may cause burn Load weight limit The exhaust pipe and the engine become very hot when or ＊ after the ATV runs for a period of time. To avoid personal Maximum allowable weight for this ATV is 150 kg (two riders) injury (including human and objects, etc), do not touch these ＊... -
Page 10: Looking At The Terrain
Looking at the terrain Watch your speed and control technique when you ride on When riding with poor visibility, e.g. riding at night, turn on the ＊ ＊ excessively flat, loose and rough surface, and keep an eye on headlight and slow down your speed to ensure safety. -
Page 11: Making Turns; Going Uphill
Making turns Going uphill Note: When going uphill, move your gravity as forward as When you approach a turn, first slow down and smoothly turn the possible. Also, sit in the front part of the seat and bend handlebars to the direction you are going. -
Page 12: Going Downhill; Riding Through Water
Going downhill Riding through water Note: Place your gravity as backward as possible and straighten Watch the speed of water current and its depth if riding through both of your arms. Keep the ATV in balance and apply the water is necessary. - Page 13 Smoking is strictly prohibited when refueling the ATV. Functionality of the ATV is dependant upon its structure. ＊ ＊ Any modification without our permission may cause Turn off your engine when refueling the ATV. performance degradation and in turn affect the service life ＊...
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Page 14: Naming Of Each Component
2. Naming of each component (1) Headlight / position light (2) Right front turn signal light (3) Left front turn signal light (4) Front brake handle lever (5) Rear brake handle lever (6) Parking lever... - Page 15 (7) Ignition switch (8) Power Supplier-12V (9) Foot brake (1 for 4 wheel ) (10) Front brake reservoir (11) Seat...
- Page 16 (12) Shift stick (13) Exhaust pipe (14) Aux liquid bottle (15) Accelerator lever (16)Throttle Bottom Clamp (17) LCD instrument panel (18) Battery/ECU/Fuse Box/Starter Relay Blink Relay/Sound Blink Indicator/Rely (19) Accompanying tools...
- Page 17 (20) High/low beam switch Startup rocker switch Warning light switch Turn signal light switch Horn switch Override (21) Fuel tank cap (22) Rear light / brake light (23) License plate light (24) Right rear turn signal light (25) Left rear turn signal light...
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Page 18: Operation Of Each Component; Ignition Switch
3. Operation of each component Indicator lights and warning lights Ignition switch 1. Hazard Light: (red light) OFF : At this position, power supply to the ATV is The Hazard Light and the Left/right turn signal light comes on completely cut off. - Page 19 3. High Beam Indicator Light: (blue light) 5. Left/Right signal indicator: (green light) When this light comes on, the headlight is using high beam When operating the Left/right turn signal light switch, this light. indicator will come on. 4. Temperature Indicator Light: (red light) 6.
- Page 20 8. Four-wheel drive switch “2WD”/“4WD”: 7. Engine Failure Light: (red light) The Engine Failure Light comes on (amber light) when you turn on the ignition switch. Starting the engine, the engine failure light extinguishment.
- Page 21 9. Warning lamp: (red light) Above rotational speed 7300rpm of the engine.
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Page 22: Headlight Switch; Startup Rocker Switch
Headlight switch Startup rocker switch : At this position, the headlight comes on and the light When the engine is started electrically, be sure to pull is beaming at a short distance. (The headlight will not tight the front or rear brake handle lever to energize the come on if the ignition switch is not turned on.) system. -
Page 23: Accelerator Lever; Accelerator Limiting Device
Accelerator lever Accelerator limiting device The speed of the ATV is controlled via the accelerator lever. To protect a new rider who is not familiar with this ATV from an accident, this ATV is fitted with an accelerator The ATV speed increases when pressing the accelerator limiting device that can adjust the travel of the throttle lever using your thumb. -
Page 24: Shift Stick; Parking Lever (Rear Brake)
Shift stick Parking lever (Rear brake) To make the ATV to stop, move forward, or reverse, use the How to use it: ◎Turn the rear brake lever to the left side tightly. shift stick to shift gears. (With pulling and releasing the rear brake handle lever) How to release it: ◎Pull parking lever to the right side, it will return... -
Page 25: Steering Handle Lock
Steering handle lock To prevent theft, the handlebars can be locked when the ATV is parked. How to lock the handlebars: Turn the handlebars to the right all the way until it stops, and then turn the key clockwise to lock the handlebars. Then, remove the key. -
Page 26: Seat Lock
Seat lock How to mount the seat: The seat can be removed. The tool kits are located under Insert the projections (1) on the front of the seat into the seat the seat. holders (2) and push down on the seat at the rear. How to remove the seat: Turn the key clockwise and lift the seat. -
Page 27: Lcd Instrument Panel Adjustment
LCD Instrument panel adjustment Tachometer Speedometer... -
Page 29: Starting The Engine Electrically
4. Starting the engine electrically (1) Before starting the engine, first check oil and fuel levels. Pull tight the front or the rear brake handle lever, or step on the brake pedal. Turn the ignition switch to the “ON” position. Note: When starting the engine, the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with the front or... -
Page 30: When Starting The Engine
When starting the engine Press the startup rocker switch, and the engine can be ＊ started. If the engine starts to cool, let the engine warm up for 2-3 ＊ minutes. Do not rev the engine to high speed while it is idling. This ＊... -
Page 31: Normal Usage
5. Normal usage When riding: The rider shall put both of his feet on floor panel and keep his ＊ The rear brake handle lever is kept at the braking position, body upright with two hands holding the handlebars. Do not and then put the shift stick to the “H”... - Page 32 Placing the parking lever back to its original position (OFF) is in Release the rear brake handle lever, and slowly push the the brake releasing (unlocking) status. accelerator lever, the ATV will start to run smoothly. Note: Note: After releasing the parking brake on the rear wheels, do not push Do not push the accelerator with force to avoid dash-out of the or press the accelerator lever to avoid jerking ahead and causing ATV.
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Page 33: Normal Riding
Normal riding Make sure that the surroundings are safe before setting out on the The speed of the ATV is controlled via the accelerator lever. trip. (See Riding Precautions) Pushing the accelerator lever ..the speed increases The accelerator lever should be pushed slowly. -
Page 34: On Command Four-Wheel Drive Switch"2Wd"/"4Wd
On command four-wheel drive switch ！ Warning “2WD”/“4WD” This ATV is equipped with a switch to change from two-wheel What can happen drive to four-wheel drive. The ATV handles differently in two-wheel drive than in Select the appropriate drive according to the terrain and the four-wheel drive in some circumstances. -
Page 35: On Command Differential Gear Lock Switch"4Wd"/"Lock
On command differential gear lock switch “4WD”/“LOCK” This ATV is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions. “4WD”(four-wheel drive) : Power is supplied to the rear and front wheel. - Page 36 ！ ！ Warning Warning What can happen Potential hazard The ATV handles differently in four-wheel drive than in Riding to fast while the ATV is in four-wheel-drive differential gear lock in some circumstances. Changing from differential gear lock four-wheel drive to differential gear lock while moving may What can happen cause the ATV handle differently unexpectedly.
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Page 37: Prolonged Engine Life Depends Upon Correct Riding
Prolonged engine life depends upon correct When applying brakes, simultaneously apply riding both front and rear brake handle levers. Keep the ATV speed no more than 40 km/h during the first After returning the accelerator lever back to its OFF ＊... -
Page 38: Do Not Apply Emergency Brake And Have A Quick Turn
Do not apply emergency brake and have a quick Riding with particular attention in raining days turn In raining days the condition of road surface differs from ＊ Using emergency brakes and quickly turning are two that in clear days. The brake distance will be extended. ＊... -
Page 39: How To Stop The Atv; When The Atv Comes To A Full Stop
How to stop the ATV When the ATV comes to a full stop Put the shift stick at the “N” position and turn the ignition When approaching the parking space: switch to the “OFF” position. Check that the surroundings are in safe condition and ＊... -
Page 40: When Parking The Atv
When parking the ATV: To prevent the ATV from moving, pull tight the brake handle lever and push the parking lever to the ON position (leftward) to lock the rear wheels. Note: If the play of the rear brake handle lever is incorrect, it will not lock the rear wheels, which will lead to the risk of hazard. -
Page 41: Checks Before Riding; Pre -Riding Check
6. Check before riding Pre-riding check Recommended oil specification and grade Make it a habit to check the ATV before riding. Oil specification: SAE 20W50# For safety reason and to prevent malfunction and an API.SL or above accident from happening, it is necessary to have a Engine oil grade: SL or above certified by API (American pre-riding check. -
Page 42: Oil Check And Refilling
Oil check and refilling * Oil level check 1. Place the ATV on a level surface. 2. Check the engine oil level on a cold engine. 3. Remove the panel. 4. Remove the dipstick, and then wipe it off with a clean rag. 5. -
Page 43: To Change The Engine Oil
To change the engine oil (with or without oil filter cartridge replacement) 5. Remove the panel A. * 1. Place the ATV on a level surface. 2. Remove the panel. Panel A Panel 3. Place an oil pan under the engine to collect the used oil. 6. - Page 44 7. Apply a thin coat of engine oil to the O-ring of the new oil filter 9. Install the panel A. cartridge. 10. Install the engine oil drain bolt, and then tighten it to the specified torque. Tightening torque: engine oil drain bolt O-ring 30Nm (3.0kgf-m) 11.
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Page 45: Differential Gear Oil; Change The Differential Gear Oil
Differential gear oil 4. Install the drain bolt, and then tighten it to the specified torque. The differential gear oil changed as follows at the intervals Tightening torque : differential gear oil drain bolt: specified in the periodic maintenance. 15Nm(1.5kgf-m) ... -
Page 46: Final Gear Oil; Change The Final Gear Oil
Final gear oil The final gear oil changed as follows at the intervals specified in 5. Add the recommended final gear oil to the brim of the filler the periodic maintenance. hose as shown. Change the final gear oil 1. -
Page 47: Fuel Check And Refueling
Fuel check and refueling * Refuel Unleaded # 95 as early as possible * How to use the fuel cap: 1. First stop the engine. 2. Open the fuel tank cap cover 1. 3. Open the fuel cap cover 2. 4. - Page 48 Open and remove Close and tighten Notes: * Smoking is strictly prohibited when refueling the ATV. * Stop the engine before refueling. * No need to add any additive in fuel when refilling. Addition of any additive may cause engine failure. * Do not top up fuel to the opening.
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Page 49: Front And Rear Brake Fluid Level Check And Refilling
Front and Rear brake fluid level check and refilling Brake fluid refilling ＊ Brake fluid level check 1. Position the handlebars in the middle. Remove two fixing ＊ 1. Position the handlebars in the middle. Check front and rear screws on the cover of the brake fluid reservoir, and then brake fluid levels in the reservoirs. -
Page 50: Brake Light Check
Is brake performance good? Brake light check 1. Turn the ignition switch to the “ON” position. Ride slowly to verify that the front and rear brake performance is good. 2. Pull both the front and rear brake handle levers to make sure that the brake light illuminates. -
Page 51: Headlight Check; Headlight Beaming Distance Adjustment
Headlight check Headlight beaming distance adjustment Headlight’s beaming distance is adjustable. 1. Turn the ignition switch to the “ON” position. How to adjust it: 2. Operate the headlight switch and check that the high beam Turn on the ignition switch and also turn on the headlight or low beam illuminates. -
Page 52: Engine Failure Light Check
Engine failure light check Turn the ignition switch to the “ON” position, the engine failure light comes on (red light). Pull tight the front or the rear brake handle lever, or step on the brake pedal, starting the engine, the engine failure light extinguishment. -
Page 53: Tire Check
Tire check Is tire pressure OK? If metal chips or small stones are found in tire grooves, remove ＊ ＊ See the following table when checking tire pressure. them before riding. ＊ If tire crack is found or tire wear exceeds the prescribed limit, ＊... -
Page 54: Front And Rear Shock Absorber Check
Front and Rear shock absorber check Front and Rear shock absorber adjustment Put your weight on the handlebars and rear hand rest and To ensure riding comfort, the spring pre-compression of shake them upward/downward to check that the shock front and rear shock absorber is adjustable. -
Page 55: To Refill Coolant
To refill coolant Normally do not open the radiator cap when the engine is still hot. 1. Park the ATV on a flat surface with stand. 2. Open the Aux Liquid Bottle and refill coolant until the level reaches the upper limit. ＊... -
Page 56: Changing Coolant
Changing coolant Notes: 1. Care should be taken when opening the radiator cap, as coolant Radiator cap may be very hot with high pressure. Steam may cause burn and hazards. Wait until the radiator cools down. Use a piece of cloth to cover the cap and slowly open it. -
Page 57: Filling Coolant
Filling coolant 1. Position the draining bolt and Aux Liquid Bottle in place. 2. First fill up the radiator and then the Aux Liquid Bottle until the coolant level reaches the upper limit. 3. Ensure that the radiator cap and Aux Liquid Bottle cap are firmly closed 4. -
Page 58: How To Replace The Air Cleaner
How to replace the air cleaner A dirty air cleaner is the major causes of engine power drop and high fuel consumption. Cover The air cleaner for this model is a wet sponge type. (Left, right and top) Check and replace the air cleaner every three months. (How to replace it) 1. - Page 59 Air cleaner cover Sponge material Mesh Fixing clips...
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Page 60: Spark Plug Check
Spark plug check Tightening torque: Dirty pole or too wide a gap will cause incomplete sparking. 12.5Nm (1.25m-kgf) <How to clean it> ＊ Ideally, use a spark plug cleaner to clean it. ＊ Or, use a needle brush to clean it. NGK CR8E <Adjustment>... -
Page 61: Checking; Lubricating
Checking the wheel bearings Lubricating the steering shaft ■ ■ The front and rear wheel bearings must be checked at the The steering shafts must be lubricated at the intervals specified intervals specified in the periodic maintenance and lubrication in the periodic maintenance and lubrication chart. chart. - Page 62 Lubricating the knuckle pivots Lubricating the front & rear coupling gear ■ ■ The knuckle pivots must be lubricated at the intervals specified The front & rear coupling gear must be lubricated at the intervals in the periodic maintenance and lubrication chart. specified in the periodic maintenance and lubrication chart.
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Page 63: Axle Boots
Axle boots The axle boots must be checked for damage at the intervals specified in the periodic maintenance and lubrication chart. Check the axle boots for tears or damage. If any damage is found, please take it to a dealer or service center check or replace it. -
Page 64: Simple Maintenance
Simple maintenance If check results show that cleaning, adjustment and replacement are required. Conduct those operations in accordance with the description in the regular check record. Notes: Ensure safety when serving the ATV: 1. Use suitable tools. 2. Make preparation while the engine stops. 3. -
Page 65: Regular Maintenance Table
MAINTENANCE SCHEDULE For ATVs not equipped with an odometer or an hour meter,follow the month maintenance intervals. For ATVs equipped with an odometer or an hour meter , follow the km (mi) or hours maintenance intervals.However,keep in mind that if the ATV isn’t used for a long period of time,the month maintenance intervals should be followed. - Page 66 INITIAL EVERY WHICHEVER 1200 CHECK OR ITEM COMES FIRST MAINTENANCE JOB 1000 1000 2000 MONTH Check operation. ○ ○ ○ ○ V-belt Replace if damage or excessive wear. Check valve clearance. ○ ○ ○ ○ Valves ...
- Page 67 Adjust headlight beams. Notes： In the interest of safety, we recommend with an asterisk these items should be serviced only by an authorized Access Motor dealer. The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
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Page 68: Battery Electrolyte Check
Battery electrolyte check 1. The battery for this model is a servicing-free type without 2. Battery stud terminal need of refilling battery electrolyte. Remove the front rack and panel before cleaning the battery stud terminals. If the stud terminal becomes corroded, remove the battery ＊... -
Page 69: Replacing The Fuse
Replacing the fuse Notes: Turn off the ignition switch and check if the fuse is blown. 1. To replace the battery (lamps), use only the original When replacing the fuse, always get a fuse of the specified components of the prescribed specification. rating. -
Page 70: Consumer Information
Consumer information SERIAL NUMBER Location of Engine Serial Number Location of Frame Serial Number (Vehicle Identification Number) -
Page 71: When Failure Occurs If The Engine Stops
If the engine stops When failure occurs If the engine stops during riding, first check the following; ＊ Is fuel available? If ATV experiences a malfunction during use, please take it to a The way to start the engine is correct ＊... -
Page 72: Specifications
Specifications MODEL AX600 DIMENSIONS NAME AX 600U 4x4 EFI Overall length 2040 mm(80.3 in) ENGINE Overall width 1200 mm(47.2 in) Type 4-stroke, liquid-cooled single; SOHC, 4 valves Overall height 1252 mm(49.3 in) Cylinder Arrangement Single cylinder, vertical Displacement 608cc Seat height 950 mm(37.4 in) Bore X Stroke...
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