Summary of Contents for gerling 912112
- Page 1 Product User Manual ♦ Custom Microwave Oven Part No. 912112 Document # 930062, Rev. 6 GERLING Gerling Applied Engineering, Inc. P.O. Box 580816 ♦ Modesto, CA 95358 www.2450mhz.com...
- Page 2 10JUL07 WARRANTY Products manufactured and sold by Gerling Applied Engineering, Inc. (“GAE”) are war- ranted to be free of defects in materials and workmanship under normal use and service for a period of twelve (12) months from the date of original shipment. GAE’s obligation under this warranty is limited to repairing or replacing, at GAE’s option, all non-...
- Page 3 Product User Manual Page 3 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 WARNING The microwave oven described in this manual is capable of producing a microwave field that is potentially hazardous to operating personnel. The unit must never be connected or operated in a manner that allows a field in excess of 10 milliwatts per square centi- meter to be generated in an area accessible to operating personnel.
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Page 4: Table Of Contents
Product User Manual Page 4 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 TABLE OF CONTENTS EQUIPMENT DESCRIPTION..................5 General Specifications Schematic Diagram Outline Drawing INSTALLATION ......................9 Preliminary Inspection Mounting Position Line Power Connection Remote Control and Interlock Connections... -
Page 5: Equipment Description
Product User Manual Page 5 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 EQUIPMENT DESCRIPTION The microwave oven described in this manual was custom de- signed by GAE, Inc. for Sherwin Williams Company for use in their product development laboratories. It was designed for use in con- junction with a humidity control system supplied by the Nyle Corpo- ration of Bangor, Maine. -
Page 6: 930062, Rev. 6
Product User Manual Page 6 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Stage 2 Duration: Selectable between two programmable settings: ”Long” Duration: 0.1-999.9 seconds ”Short” Duration: 1-999 seconds Local Controls Power On/Off (toggle switch) Stage 1 Mw Power Adjust (10-turn dial) -
Page 7: Schematic Diagram
Product User Manual Page 7 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Schematic Diagram © 2005-2007 Gerling Applied Engineering, Inc. Modesto, CA... -
Page 8: Outline Drawing
Product User Manual Page 8 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Outline Drawing © 2005-2007 Gerling Applied Engineering, Inc. Modesto, CA... -
Page 9: Installation
Product User Manual Page 9 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 INSTALLATION Preliminary Inspection Upon arrival at the installation site the custom oven system should be thoroughly inspected for damage or wear caused during ship- ping. Any visible damage to the packaging material or the magne- tron head itself should be noted and reported immediately to the shipping company in accordance with standard claims procedures. -
Page 10: Timer Programming
Product User Manual Page 10 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 the absence of an external interlock device, connect a jumper wire between positions 1 and 2 to enable system operation. For remote control of microwave peak power, connect a 0-10 VDC analog signal between positions TB1-3 and TB1-4 with the positive (+) side connected to TB1-3. -
Page 11: Stage 1 Duration
Product User Manual Page 11 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Stage 2 “Short” Timer Pre-Programming The internal timer (TM2) has been preprogrammed by GAE for the following program modes: Operating Function (rotary switch): On-Delay (relay operates at end... -
Page 12: Programming Access Cover
Product User Manual Page 12 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 on its front panel accordingly. This timer begins counting down at the end of Stage 1 and actuates a relay to terminate Stage 2 upon completion of its programmed delay time. - Page 13 Product User Manual Page 13 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Figure 2, Installation of programming access cover. © 2005-2007 Gerling Applied Engineering, Inc. Modesto, CA...
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Page 14: Operation
Product User Manual Page 14 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 OPERATION Basic Oven Operation The microwave oven can be operated independently of the custom controls by means of the original oven control panel. The custom controls need not be turned on or operating in order to use the oven in this manner. -
Page 15: Microwave Power Adjustment (Local)
Product User Manual Page 15 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 turn off, the STAGE 2 indicator will turn on and the “Interval Time“ will begin to count down on the timer display. If the Stage 2 LONG/SHORT select switch is set to LONG then mi- crowave power will turn off after the cycle timer display has counted down to zero. -
Page 16: Magnetron Current Meter
Product User Manual Page 16 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Magnetron Current Meter The digital LED meter on the control module front panel provides a relative indication of average magnetron current which correlates to the approximate level of microwave power being generated by the magnetron. -
Page 17: Oven Power Calibration Procedure
Product User Manual Page 17 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 OVEN POWER CALIBRATION PROCEDURE The procedure outlined in this section can be used to correlate the MAGNETRON CURRENT meter reading with actual microwave power delivered by the oven for a specific load. It is derived from... -
Page 18: Procedure
Product User Manual Page 18 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 Procedure 1. Adjust both Stage 1 and Stage 2 microwave power settings on the control panel to the same desired power level. 2. Set the cycle timer on the control panel as follows:... -
Page 19: Maintenance
Product User Manual Page 19 Custom Microwave Oven – Part No. 912112 930062, Rev. 6 MAINTENANCE The custom microwave oven is designed to be maintenance free with the exception of magnetron replacement. The magnetron is considered a consumable component and is expected to fail within 1000 to 3000 of operation depending on operating conditions and usage. - Page 20 Introduction An excellent value in its class, the B856 features a compact 1/16 DIN package, the precision of digital setting, versatile functionality, and a straightforward button-per- digit interface. It can be easily programmed to perform any standard timing operation: On-Delay, Off- Delay, Interval 1, Interval 2, or Repeat Cycle.
- Page 21 O V E R V I E W INSTALLATION & WIRING Socket To wire the unit, an 11 pin socket is required. The unit can then either be DIN rail mounted or panel mounted using the supplied mounting bracket. For panel mounting, place the unit in the cutout, then 48mm slide the bracket forward over the rear of the unit so...
- Page 22 P R O G R A M M I N G PROGRAM MODE • Enter the Program Mode by holding down the "P" key for 3 seconds • Press the "P" key to move the top display from one parameter to the next •...
- Page 23 P R O G R A M M I N G Timing Direction: Determines whether the time value will increment from zero and change the state t d i r of the output at the set value (uP) or decrement from the set value and change the state of the output at zero (dn).
- Page 24 O P E R A T I N G M O D E S TIMING DIAGRAMS Off-Delay On-Delay Power Power Start Start Output Reset Output Instant. Output The output is activated at the leading edge of the start signal. Timing begins Timing begins on the leading edge of the start input.
- Page 25 N O T E S DANAHER CONTROLS has representatives and distributors located in major cities within the United States and throughout the world. For information about the distributor or sales office nearest you, contact our customer service department: Veeder-Root Customer Service Internet Presence Dynapar call Toll Free 800.873.8731...
- Page 26 N O T E S DANAHER CONTROLS has representatives and distributors located in major cities within the United States and throughout the world. For information about the distributor or sales office nearest you, contact our customer service department: Veeder-Root Customer Service Internet Presence Dynapar call Toll Free 800.873.8731...
- Page 27 G E N E R A L Operation ORDERING INFORMATION SPECIFICATIONS Supply Voltage: 24 - 240 VAC 50/60Hz, or 24 VDC Power Consumption: 50 VA @ 240 VAC Time Ranges: Hours, Minutes, Seconds, Hours:Minutes, Inputs Minutes:Seconds Start: NPN or Dry Contact Resolution: Settable for XXXX or XX.XX for Hours, Reset:...
- Page 28 Catalog 1308242 P&B Issued 3-03 CNM5 series Multifunction Time Delay Relay For Plug-In or Panel Mounting • Five timing functions selectable via rotary switch • 0.1 sec. to 9,990 hr. timing range • Fixed input type (120VAC ± 15%) • 10A output relay with DPDT contacts •...
- Page 29 Catalog 1308242 Issued 3-03 P&B Timer Function Descriptions Repeat: Output relay is turned on at end of programmed time interval which is started by application of input power. Relay stays on for equal time interval, then turns off and cycle is repeated on a free-running basis with equal on and off times until terminated by removal of input power.
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