Table of Contents
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The basis for working with the
operator manual of the utilized
Beginning work without observing this manual is prohibited!
Edition / Rev.- Date
01-2009
Store for future usage!
Operator manual
2-wheel tractor
Series 500
Types 4H 500, 4K 500, 4M 500
2-wheel tractor is that you read, observe and understand this
You may not begin operation before doing so.
11/18/09
☺
for
accessory equipment and the engine manufacturer.
M O T O R G E R Ä T E F A B R I K
94163
ENTSCHENREUTH
(0 99 07) 89 10-0
Fax (0 99 07) 10 42
Internet: http://www.koeppl.com
email: info@koeppl.com
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Table of Contents
Summary of Contents for Koeppl 4H 500
- Page 1 Operator manual 2-wheel tractor Series 500 Types 4H 500, 4K 500, 4M 500 The basis for working with the 2-wheel tractor is that you read, observe and understand this operator manual of the utilized accessory equipment and the engine manufacturer.
- Page 2 S500K OTES Translation of the original operator manual Page 2 Version 01-2009...
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Page 3: Preface
S500K REFACE Preface Before commissioning the 2-wheel tractor it is absolutely necessary to read and observe the proper usage and the safety notes! The guarantee is ensured only for proper operation! Valued customer! You have made the right decision! Although the selection is great, you have chosen a 2-wheel tractor. -
Page 4: Table Of Contents
S500K ABLE OF CONTENTS Table of contents PREFACE ............................3 TABLE OF CONTENTS ......................... 4 PROPER USAGE ..........................5 GENERAL SAFETY NOTES ....................6 Possible hazards during interaction with the 2-wheel tractor..........6 Safety notes and hints ......................6 Hazards due to accessories ....................... 7 Emissions .......................... -
Page 5: Proper Usage
ROPER USAGE Proper usage -2-wheel tractors (Type 4H 500 / 4K 500 / 4M 500) as well as the original tachment equipment approved by the manufacturer are exclusively constructed for the usual us- age and work in agriculture and forestry, such as grass and field mowing. This can also include snow removal, winter work and sweeping. -
Page 6: General Safety Notes
S500K ENERAL SAFETY NOTES 1 General safety notes Possible hazards during interaction with the 2-wheel tractor In the case of improper usage or misuse hazards threaten for • the life and limb of the operator, • of the 2-wheel tractor and other property of the operator, •... -
Page 7: Hazards Due To Accessories
S500K ENERAL SAFETY NOTES Hazards due to accessories Tool attachments, mowing devices and other utilized auxiliary devices may not deactivate the protective equipment of the 2-wheel tractor. Standing in the hazard zone during work is prohibited. This zone begins in the middle of the wheel axle, reaches laterally and forwards - depending on attachment - to various distances: Hazard zone with... -
Page 8: Emissions
S500K ENERAL SAFETY NOTES Emissions 1. Noise information (Sound power level EN ISO 3744, noise pressure level EN ISO 11201) The A-rated sound power and A-rated Emission-noise pressure level of the -2-wheel tractor is at the ear of the operator without auxiliary devices Sound power level Noise pressure level Vibrations... -
Page 9: Hazard Sources
S500K ENERAL SAFETY NOTES Hazard sources -2-wheel tractor may be used on commercial and well as private plots. • Before every start-up, check the machine for traffic and operational safety! • In addition to the information in this operator manual, observe the general safety and acci- dent prevention directives! •... -
Page 10: Workplace
S500K ENERAL SAFETY NOTES must be guided along. The name and domicile of the holder must be indicated by a sign on the trailer. A class L driver's license is sufficient. A permit is required for design-related speeds over 20 km/h.. Workplace The operator position on the -2-wheel tractor is found on both steering shafts (operator... -
Page 11: Personal Protective Equipment
S500K ENERAL SAFETY NOTES Personal protective equipment For the operation Wear firm shoes! Wear close-fitting clothing For longer work times, suitable hearing protection should be worn. For the cleaning Firm protective gloves (leather) for protection against sharp objects (auxiliary devices). For sharpening the mowing blade Wear protective glasses 1.10... -
Page 12: Protective Devices
S500K ENERAL SAFETY NOTES 1.11 Protective devices -2-wheel tractor is equipped with a safety stop lever on the steering shaft (left) which shuts off the ignition system when released i.e. the engine is stopped - Stop setting, see figure 3. Warning! The engine overtravels due to centrifugal mass! •... -
Page 13: Leaving The Tractor
S500K ENERAL SAFETY NOTES 1.12 Leaving the tractor • Stop the engine, put into gear and select gear ratio, engage parking brake; remove ignition key (if present). • Upon leaving the 2-wheel tractor, secure it against rolling away (parking brake, wheel chock) and unauthorized usage. -
Page 14: Transport
S500K RANSPORT 2 Transport Tractor size / machine dimensions Steering shaft Forward Engine Quick-change flange Figure 4. 2-wheel tractor - position for front attachment. Tires [mm] [mm] [mm] [mm] [mm] 4.00 x 8 1,191 1,415 4.00 x 12 1,241 1,415 5.00 x 10 1,241 1,415... -
Page 15: Technical Data
S500K RANSPORT Technical data 4H 500 4K 500 4M 500 all work with not too professional work, fast Gardening, landscaping, Suitability for heavy work-site change trailer transport work auxiliary devices Engine in the rear Number of gears 4 V , 3 R... -
Page 16: Operation
S500K PERATION 3 Operation In order to avoid machine damages or life-threatening injuries during commissioning of the ma- chine, the following points must be absolutely observed. You must have read and understood: • the operator manual according to the engine manufacturer, •... -
Page 17: Switching Gears In General
S500K PERATION Switching gears in general Caution! When switching gears, particularly on a slope, absolutely engage the parking brake before every switching procedure (gear shift) – place lever in the braking position - see below. Only then, se- lect the desired gear. If you switch gears without the parking brake, it is possible that the ma- chine can roll away. - Page 18 4M 500 Forward gear Press lever B forwards. Reverse gear Pull lever B backwards. For type 4H 500 / 4K 500 Forward gear Pull lever B backwards. Reverse gear Press lever B forwards. Shifting - rear attachment – only with steering shaft...
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Page 19: Shifting - Fixed Shaft
4M 500 Forward gear Pull lever B backwards. Reverse gear Press lever B forwards. For type 4H 500 / 4K 500 Forward gear Press lever B forwards. Reverse gear Pull lever B backwards. Caution! The 4th gear may not be used for reverse travel. -
Page 20: Shifting - Forward/ Reverse Gear On The Shaft
S500K PERATION Shifting – forward/ reverse gear on the shaft Warning! A shifting procedure should only occur when the engine is running. For all shifting procedures, the clutch must be fully pulled! In the case of the -2-wheel tractor without differential locking forward and reverse shifting with a switching handle on the lower right of the shaft is possible. -
Page 21: Power Take-Off
S500K PERATION Depending on the usage case, the setting screw must be screwed in or unscrewed, so that the correct clutch clearance is present. Afterwards, retighten the setting screw with a counter nut! It is prohibited by the company to leave the safety stop lever in the starting position (safety stop lever pressed + clutch pulled + interlock latched) if the machine should be cleaned, have maintenance performed on it or be abandoned - e.g. -
Page 22: Differential Gears
S500K PERATION FIXED SHAFT Figure 14. Power take-off switching – fixed shaft. Note! When working with the rotary tiller (only with steering shaft) the safety devices of the rotary till- er and the power take-off gear shift cause the power take-off drive to switch off when shifted to reverse gear. -
Page 23: Engine
S500K PERATION Setting Setting Differential lock is Differential lock is switched off switched on Figure 16. Deflection lever - differential lock. 3.10 Engine Caution! High speeds are damaging for every engine and affect the life span considerably. This particu- larly applies for operation without loading! Overrotating - letting it roar - of the engine can even lead to immediate damages. -
Page 24: Shaft Adjustment
S500K PERATION 3.12 Shaft adjustment Warning! For all -2-wheel tractors with fixed steering shaft the attachment and operation of a rotary tiller are prohibited! An exception to this is reversal rotary tillers designed especially for front attachment. Steering shaft -height adjustment Lever 1 can be used to individually set the height of the steering shaft - see Figure18. - Page 25 S500K PERATION Connection joint Gear change rod Gear shift Cotter- Figure 19. Removing gear change rod. FRONT CONNECTION REAR CONNECTION POSITION POSITION Pivot direction Pivot direction Lever 2 Lever 2 Figure 20. Rotating steering shaft. Then connect the gear shift control in the following manner: •...
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Page 26: Parking Brake / Brake - Optional
S500K PERATION Warning! -2-wheel tractor type 4K 500 the gear shift for the gear shifting is equipped with a safe- ty device. This ensures that with rear attachment the 4th gear cannot be set. Warning! -2-wheel tractor type 4M 500 the 4th gear cannot be set with front attachment. That is ensured by a safety device. -
Page 27: Device Connection
S500K PERATION -2-wheel tractor type 4M 500, 4K 500 is optionally equipped with a left or right actuat- ed single wheel brake for easier steering and turning. For this both brake handles (fastened on the left and right of the steering shaft) should be used - see Figure 23. - Page 28 S500K PERATION The connection surfaces on the -2-wheel tractor and the attachment must be clean; if neces- sary they must be cleaned. The quick change flange must be lubricated with the special long- term grease "Molyduval" (see appendix) before it is put together. Device quick change flange (see figure 24) Fast, efficient and tool-free coupling and decoupling of the tool attachments are achieved using a quick change flange.
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Page 29: Malfunctions
S500K ALFUNCTIONS 4 Malfunctions Malfunctions and their remedy Observe safety hints! Malfunctions of the -2-wheel tractor or the engine which necessitate major intervention should always be repaired by your -professional workshop, which has the necessary tools. Improper intervention can only cause damages. Malfunction possible cause Remedy... - Page 30 S500K ALFUNCTIONS Malfunction possible cause Remedy Air filter is dirty. Clean air filter. Clean governor control. Engine runs sporadical- Governor control is dirty or jammed. The engine does not Engine stop line is defective, missing Check and replace line and plug connec- shut off in the stop posi- inertia.
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Page 31: Maintenance
S500K AINTENANCE 5 Maintenance Caution! Do not perform maintenance work unless the engine is switched off and the spark plug connector pulled out! Wear protective gloves when working on the mowing blades! Besides the observance of the valid operating directives for the -2-wheel tractor it is also important to pay attention to the following maintenance instructions! Maintenance plan... -
Page 32: Engine
S500K AINTENANCE Engine Caution! Please observe the extensive operator manual of your engine manufacturer! Gear box Check Gear box-oil level before each start-up and every 8 hours - oil measuring stick and oil fill opening. The oil level for a horizontally standing tractor must lie between the two markings on the oil measurement stick. -
Page 33: Driving Wheels
S500K AINTENANCE Driving wheels The tire air pressure of the wheels - see technical data - must be checked often. One should particularly ensure that the tire air pressure in both wheels is the same in order to guarantee smooth travel. In the case of new wheels or a new -2-wheel tractor the wheel screws and nuts must be re- tightened with 100 Nm (10kpm) or inspected. -
Page 34: Tool Attachments
S500K AINTENANCE Tool attachments For Tool attachments which are not listed in this operator manual, the instructions enclosed with each attachment must be followed. Safe-keeping and storage Do not store the -2-wheel tractor: • in moist rooms, • in rooms where chemical fertilizer is stored, •... -
Page 35: Appendix
S500K PPENDIX 6 Appendix Lubricants / adhesives Use the prescribed lubricants for the gear box (see "technical data"). We recommend using a cor- rosion protection agent for the preservation of machines and devices. Do not use for painted out- er paneling. The corrosion protection agent can be applied either with a brush or a spray device. When using adhesive (securing of screws) and sealants the surfaces must be clean and free of grease. -
Page 36: Eu Declaration Of Conformity
S500K EU Declaration of Conformity The manufacturer: Made in Germany declares that the machine described below: -2-Rad-Traktor Type: 4H506 4H510 4K506 4K510 4K512 4K505H 4K508H 4K512H 4M510 4M512 4M505H 4M508H 4M512H fulfills the safety and health requirements of the EU guideline machines 2006/42/EG following EU guidelines: EN ISO 12100-1, EN ISO 12100-2, EN 12733, Applied harmonized standards:...