Magnum 26'' DISK Operating Instructions Manual

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www.rpscorporation.com
www.factorycat.com
www.tomcatequip.com
© 2013 RPS Corporation
M
AGNUM
Operating Instructions (EN)
MODELS:
24'' CYLINDRICAL
27'' CYLINDRICAL
30'' CYLINDRICAL
34'' CYLINDRICAL
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
VERSION 13.0530
M
AGNUM
26'' DISK
28'' DISK
30'' DISK
34'' DISK
28'' EDGE
32'' EDGE
-OP-EN

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Summary of Contents for Magnum 26'' DISK

  • Page 1 AGNUM Operating Instructions (EN) MODELS: 26'' DISK 28'' DISK 30'' DISK 34’’ DISK 24’’ CYLINDRICAL 27’’ CYLINDRICAL 30’’ CYLINDRICAL 34’’ CYLINDRICAL 28'' EDGE 32'' EDGE Read these Instructions before using the machine. Read these Safety Messages before using the machine.
  • Page 2: Introduction

    INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: ABOUT THIS MANUAL TABLE OF CONTENTS: Tells you where to look in the manual.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction Clean Vacuum Screen: Tip Tank: About This Manual Squeegee Up: Squeegee Down: Deck Height Adjustment: Table of Contents Vacuum Motor: Safety Messages Solution Filter: Cleaning Solution Filter: Safety Label Locations Battery Charging Operation Controls External Battery Charging: On-Board Charger Operation Controls On-Board Battery Charging (Optional):...
  • Page 4: Safety Messages

    SAFETY MESSAGES DANGER avoided, will result in death or serious injury. WARNING which, if not avoided, could result in death or serious injury. CAUTION which, if not avoided, could result in minor or moderate TION also can be used to alert against unsafe practices. NOTICE NOTICE indicates information considered important, but not hazard-related.
  • Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an electrical short circuit which can cause serious burns. servicing this machine.
  • Page 6: Safety Label Locations

    SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your M AGNUM supervisor. These images indicate where on the M Safety Labels are located. If ever the labels become illegible, worn off, or AGNUM torn, promptly report it to your supervisor and replace it. DANGER EXPLOSION RISK! EXPLOSIVE HYDROGEN GAS FORMS WHEN...
  • Page 7: Operation Controls

    OPERATION CONTROLS 11 12 13 SPRAY JET [BLUE] (OPTIONAL): “ON-BOARD” SOAP SYSTEM [GRAY] (OPTIONAL): Dispenses soap directly to the Scrubdeck level ECON TOGGLE SWITCH [GREEN] (OPTIONAL): Reduces power to give machine a longer run time KEY SWITCH: Turns power of the machine ON and LOAD TOGGLE SWITCH [ORANGE] (OPTIONAL): Engages different Scrubdeck parameters for increased RPM for Stripping and Polishing SQUEEGEE LIFT LEVER: Raises and lowers the Squeegee...
  • Page 8: Operation Controls

    OPERATION CONTROLS EMERGENCY SHUT OFF SWITCH (OPTIONAL): Shuts the machine in case of an emergency HOUR METER: machine has been ON RECHARGE CYCLE METER: Shows the amount of charges on a machine MANAGER SOLUTION LOCKOUT (OPTIONAL): to not allow changing of parameters MANAGER DOWN PRESSURE LOCKOUT (OPTIONAL): - 8 -...
  • Page 9: Machine Components

    MACHINE COMPONENTS TRACTION DRIVE: Propels machine forward/backward SOLUTION FLOW VALVE: SOLUTION FILTER: bing DRIVE BUTTON: Depress to drive forward - release to stop (This starts and stops the Drive Motor) “DRAIN SAVER” STRAINER: Drain Ports CLEAR COVER: RECOVERY LID: VAC SCREEN: Protects Vacuum Motor from debris SOLUTION FILL LID: -OP-EN - 9 -...
  • Page 10: Machine Components

    MACHINE COMPONENTS 1. CONTROL PANEL: Machine controls and access to electrical components 2. “ON-BOARD” BATTERY CHARGER: Recharges Batteries 3. SQUEEGEE BLADE: 4. VACUUM HOSE: Creates vacuum for Squeegee (NOTE: Keep free and clear of blockage) 5. SQUEEGEE PITCH ADJUSTMENT: even across entire Blade 6.
  • Page 11: Lcd Screen Menu Displays

    LCD SCREEN MENU DISPLAYS: SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries (Shown on all menu displays) 2.
  • Page 12: Machine Setup

    MACHINE SETUP UN-CRATING MACHINE: ATTACHING SQUEEGEE: Carefully check the crate for any signs of damage and that 1. Lower the Squeegee Mounting Plate by rotating the the batteries are in the unit. Squeegee Lift Lever (A) in a clockwise motion (SEE BELOW).
  • Page 13: Adjusting Squeegee

    ADJUSTING SQUEEGEE: REMOVING SQUEEGEE: Turning adjustment knob (A) clockwise (tightening) will lower tips and raise the center of the Squeegee (SEE power OFF. F F BELOW). (A) from Squeegee and loosen both knobs (B) (SEE BELOW). 2. This Squeegee is adjusted too far back and will not pick up on the corners (SEE BELOW).
  • Page 14: Installing Disk Pad Driver Or Brush

    INSTALLING DISK PAD DRIVER OR BRUSH: scissor locking device and lift brush up on to the motor drive hub. Make sure the scissors close and lock on 1. Turn on machine power. the brushes (SEE BELOW). 2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn the machine power back OFF F F and undo latch (B) )
  • Page 15: Installing Cylindrical Brush

    INSTALLING CYLINDRICAL BRUSH: 7. Brush drivers shown misaligned (SEE BELOW). 1. Turn on machine power. 2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power CAUTION Disconnect the batteries. OLD STYLE DRIVER NEW STYLE DRIVER 3.
  • Page 16: Installing Edge Pads

    INSTALLING EDGE PADS: LEVELING EDGE DECKS: 1. Turn on machine power. NOTICE 2. Raise the Scrubdeck by depressing the Brush switch OFF position and turn machine power delivery. If machine Scrubdeck is not level - Contact your back off. Servicing Dealer. 3.
  • Page 17: Leveling Pro Polish Disk Decks

    LEVELING P OLISH DISK DECKS: LEVELING CYLINDRICAL DECKS: NOTICE NOTICE delivery. If machine Scrubdeck is not level - Contact your delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer. Servicing Dealer. off. off. 2. Ensure that Scrubdeck is in full upright position. 2.
  • Page 18: Side Broom System

    SIDE BROOM SYSTEM: 5. Brooms adjusted too low (SEE BELOW). Optional Side Broom System (SEE BELOW). 6. Brooms adjusted too high (SEE BELOW). (Yellow Toggle on the left side of the Control Panel) to engage broom. 3. To adjust the Side Broom height, turn adjustment screws (A) clockwise to raise and counterclockwise to lower the Side Brooms (SEE BELOW).
  • Page 19: Machine Operation

    MACHINE OPERATION PRE-CLEANING CHECKLIST: OPERATING HINTS: Read and understand the Safety Messages section on 1. Observe the amount of solution the machine is Pages 3 and 4 before operating the machine. Solution Control Toggle up. To shut the solution OFF Make sure Batteries are fully charged before using.
  • Page 20: One Pass Scrubbing

    ONE PASS SCRUBBING: SCRUB ONLY: 1. Turn on machine Power Switch (A), make sure the 1. Turn on machine Power Switch (A) while making sure (B) is at a lower setting. (B) is at a lower setting. 2. Lower the Squeegee by rotating the Squeegee Lift Lever (C) all the way to the right (Vacuum the Scrubdeck Switch on the Control Panel (G)
  • Page 21: Adjust Solution Flow

    ADJUST SOLUTION FLOW: DRAINING SOLUTION TANK: To drain unwanted cleaning solution from the Solution (A) to Tank, perform the following steps: (SEE BELOW) (SEE BELOW). 1. Pull the clear Sight Tube/Drain (F) off barbed fitting. system with clean water. ADJUST CURTAINS: (B) and remove (C) ) (SEE BELOW).
  • Page 22: Open Recovery Lid

    OPEN RECOVERY LID: NOTICE 1. Release both latches (A) on Recovery Tank lid (SEE BELOW). CLEAN “DRAIN SAVER”: (D) from “Drain Saver” strainer (E) (SEE BELOW) 2. Remove stainless screen and dispose of debris. 3. Rinse screen with fresh water from the outside while holding the screen upside down.
  • Page 23: Tip Tank

    TIP TANK: SQUEEGEE UP: Squeegee Lift Lever (C) counter-clockwise 2. Remove Squeegee. all the way to the left (SEE BELOW). (A) on each side of the machine (SEE BELOW). CAUTION Casters need to be swiveled back (B) as shown, other wise machine will tip.
  • Page 24: Deck Height Adjustment

    DECK HEIGHT ADJUSTMENT: SOLUTION FILTER: 1. To adjust deck height for Brush clearance, loosen (F) to filter out jam nut on adjustment bolt (A), turn adjustment bolt cleaning solution prior to scrubbing (SEE BELOW). clockwise to raise Scrubdeck - counterclockwise to lower Scrubdeck.
  • Page 25: Battery Charging

    BATTERY CHARGING Charger Specifications is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C). Output voltage of 24 Volts 5. The Charger will automatically begin charging and automatically shut off when fully charged (check Output current of 18 amps max (Optional) Battery gauge).
  • Page 26: On-Board Charger

    ON-BOARD CHARGER Charger Specifications wall outlet (B). Output voltage of 24 Volts 5. The green Indicator Light (C) will come on and the Output current of 12 amps max finished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge). (220V/50 Hz available) from the wall outlet.
  • Page 27: Battery Maintenance Guide

    BATTERY MAINTENANCE GUIDE SAFETY: WATERING: (distilled water DANGER recommended). Explosive hydrogen gas forms when Batteries are Do not over water Before charging the Batteries, only add water if the to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine the plates, then charge the batteries.
  • Page 28: Maintenance

    MAINTENANCE DAILY MAINTENANCE: 1. Remove the clean Pads or Brushes. Never use soiled Pads when cleaning. Replace Pads when they YEARLY MAINTENANCE: become packed with residue. Call your local dealer for yearly maintenance. and Drain Saver located inside the Recovery Tank. STORING MACHINE: line and valves, refill Solution Tank with a few gallons of warm clean water and run machine until Tank is...
  • Page 29: Pm Records

    PM RECORDS NOTE: CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 NOTES: SIDE BROOM CONDITION NEEDS SIDE IN SPEC PROBLEM -OP-EN - 29 - AGNUM...
  • Page 30 IN SPEC PROBLEM IN SPEC PROBLEM COMMENTS - 30 - -OP-EN AGNUM...
  • Page 31: Trouble-Shooting

    TROUBLE-SHOOTING PROBLEM CAUSE SOLUTION DEPRESSED REMOVE DEBRIS REMOVE DEBRIS -OP-EN - 31 - AGNUM...
  • Page 32 PROBLEM CAUSE SOLUTION ⁄ ⁄ ⁄ '' - 32 - -OP-EN AGNUM...
  • Page 33: Trouble-Shooting Central Command

    TROUBLE-SHOOTING CENTRAL COMMAND NOTE: This machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and flashes a four-digit alpha-numeric code of what is wrong in the LCD window. are not authorized to work on this equipment. 1.
  • Page 34 5. 7700: Vacuum Motor circuit is open. 6. Throttle ERROR: on the key. Turn OFF the key and try again, leaving foot off of the pedal. 7. 2C00 and 2C01 ERROR: Low voltage warning. Voltage has dropped down below the minimum required to operate the ma- chine.
  • Page 35: Machine Specs

    MACHINE SPECS BODY CONSTRUCTION/DIMENSIONS AGNUM ⁄ ⁄ ⁄ '') (1.11 cm) ⁄ ⁄ ⁄ '' STEEL (.2 cm) (2×) 12'' 3.5'' [(2×) 30.5 8.9 cm] 2'' [(2×) 12.7 × 5 cm] (2×) 5'' 56'' 24'' 43'' (142 109 cm) 494 LB. 886 LB.
  • Page 36: Common Wear Parts

    COMMON WEAR PARTS ROUND DISK BRUSHES: BRUSHES MODEL 26'' MODEL 28'' MODEL 30'' MODEL DISK DISK DISK 34'' DISK Super Grit 13-421SS 14-421SS 15-421SS 17-421SS Tough Grit 13-421S 14-421S 15-421S 17-421S Midi Grit 13-421C 14-421C 15-421C 17-421C Light Grit 13-421PS 14-421PS 15-421PS 17-421PS...
  • Page 37: New Style Cylindrical Brushes

    Remover Burnishing Pad Porko Burnishing Pad Velcro Pad 300-4024 NEW STYLE CYLINDRICAL BRUSHES: BRUSHES MODEL 24'' MODEL 27'' MODEL 30'' MODEL 34'' CYLINDRICAL CYLINDRICAL CYLINDRICAL CYLINDRICAL 225-821S 255-821S 285-821S 325-821S 225-821C 255-821C 285-821C 325-821C 225-821PS 255-821PS 285-821PS 325-821PS Poly (.028) Nylon (.016) 225-821N 255-821N...
  • Page 38: Soap Choices

    SOAP CHOICES DEMO / RENTAL QUARTS TRADITIONAL DRUMS / TOTES ONBOARD AUTO DISPENSING WALL-MOUNTED SUPERCON - 38 - -OP-EN AGNUM...
  • Page 39 Onboard FORMULAS Availability 707 Citrus Green An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the latest technology in “Green Cleaning”. 733 Low pH Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.
  • Page 40: Standard Warranty Policy

    STANDARD WARRANTY POLICY RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods speci- units at a future date. COVERAGE, EXCLUSIONS AND LIMITATIONS: Coverage: Parts: 36 months / 1,500 hours on “Power On” hour meter Labor: 12 months Travel:...
  • Page 41: Machine Install / Warranty Registration

    MACHINE INSTALL / WARRANTY REGISTRATION Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name: End-User Contact: Address: City/State: Zip: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS: vacuum timer emptied.
  • Page 43 1711 South Street www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. Int: (011) 262-681-3583 © RPS Corporation 2013...

This manual is also suitable for:

28'' edge24'' cylindrical

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