Summary of Contents for Water Care Ion Pro Series
- Page 1 ® ® Ion Pro and CareClear Pro Series Water Filters For Models: • IPHS • IPFE • IPG • IPCG-AN • CCP • CCP-AN...
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Page 2: Table Of Contents
TABLE OF CONTENTS Preinstallation Instructions for Dealers ........3 Bypass Valve . -
Page 3: Preinstallation Instructions For Dealers
PREINSTALLATION INSTRUCTIONS FOR DEALERS: The manufacturer has preset the water treatment unit’s sequence of cycles and cycle times. The dealer should read this page and guide the installer regarding day override, time of regeneration, service alarm and buzzer alarm settings before installation. For the installer, the following must be used: •... -
Page 4: Bypass Valve
BYPASS VALVE: The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that allows a service technician to have pressure to test a system while providing untreated bypass water to the building. -
Page 5: Installation
INSTALLATION: GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping, but the water softener is not designed to support the weight of the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. - Page 6 When installing an Ion Pro regenerating filter the customer may experience, (Ion Pro models only) under certain conditions, small amounts of air (cloudy water) at the taps. This is normal. On rare occasions, this may result in “shots of air” at a particular fixture.
- Page 7 AIR DRAW Screen Elbow 8. CHECK VALVE: All air systems include an internal check valve and CHECK VALVE screen assembly as part of the air draw system (see diagram at ASSEMBLY right). This check valve, screen, and elbow are exclusive to the air Air fl...
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Page 8: Programming Procedures
PROGRAMMING PROCEDURES: 1. Set time of day: Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and off indicating that the time should be reset. STEP 1 –... - Page 9 REGENS PER DAY 4 PER NOTE: This valve has the capability of regenerating up to six times in one day. This can be observed by pressing the and + buttons simultaneously, then CLOCK using + or — buttons to toggle the correct number of regenerations per day as desired (see example to right).
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Page 10: Start-Up Instructions
START-UP INSTRUCTIONS: FLUSHING OF SYSTEM: To flush the system of any debris and air after installation is complete, please perform the following steps: 1. Rotate bypass handles to the bypass mode (see Fig. 2 of page 4). 2. Turn on inlet water and check for leaks in the newly installed plumbing. 3. -
Page 11: Operating Displays And Maintenance
OPERATING DISPLAYS AND MAINTENANCE: The air sulfur and air iron filter systems look and function much like any backwashing whole house filter; however, unlike these conventional filters, they use air as a regenerant. This atmospheric air (containing oxygen) helps convert iron or hydrogen sulfide into particles. - Page 12 4. MANUAL REGENERATION: Sometimes there is a need to regenerate before the control valve calls for it. This may be needed if a period of heavy water use is anticipated. • To initiate a manual regeneration at the next preset regeneration time, MANUAL REGENERATION press and release .
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Page 13: Replacement Mineral Instructions For Acid Neutralizing Air Filters
REPLACEMENT MINERAL INSTRUCTIONS FOR ACID NEUTRALIZING AIR FILTERS: The IACG Iron Filter/Acid Neutralizer will remove iron and also raise the pH of mildly acidic water. The raising of pH utilizes a sacrificial mineral that will need replenishment every 6 to 12 months. Typically the media should not be below the halfway point in the tank. -
Page 14: Troubleshooting Guide
TROUBLESHOOTING GUIDE: PROBLEM CAUSE CORRECTION A. No power at electric outlet A. Repair outlet or use working outlet B. Control valve power adapter not plugged into B. Plug power adapter into outlet or connect outlet or power cord end not connected to PC power cord end to PC board connection board connection 1. - Page 15 PROBLEM CAUSE CORRECTION A. Turn bypass handles to place bypass in A. Bypass valve in bypass position service position 7. Control valve does not B. Meter is not connected to meter connection on B. Connect meter to three pin connection labeled regenerate automatically PC board METER on PC board...
- Page 16 TROUBLESHOOTING GUIDE cont’d: PROBLEM CAUSE CORRECTION A. Injector is plugged A. Remove injector and clean or replace B. Faulty regenerant piston B. Replace regenerant piston C. Regenerant line connection leak C. Inspect regenerant line for air leak 12. Control valve fails to D.
- Page 17 PROBLEM CAUSE CORRECTION D. Verify that proper voltage is being supplied. 15. E2, Err – 1002, Err – Press NEXT and REGEN buttons for 3 seconds 102 = Control valve D. Improper voltage being delivered to PC board to resynchronize software with piston position motor ran too short or disconnect power supply from PC board for and was unable to...
- Page 18 TROUBLESHOOTING GUIDE cont’d: PROBLEM CAUSE CORRECTION 19. Err – 1007, Err – 107, A. Open up MAV/NHBP valve and check piston Err - 117 = MAV/ and seal/ stack assembly for foreign material. SEPS/NHBP/AUX A. Foreign material is lodged in Press NEXT and REGEN buttons for 3 seconds MAV valve motor MAV/NHBP valve...
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Page 19: Replacement Parts
REPLACEMENT PARTS: FRONT COVER AND DRIVE ASSEMBLY Item No. Part No. Description Qty. CV3837-01XC Ion Pro cover, green buttons ® CV3837-01 CareClear Pro cover, blue buttons ® CV3107-1 Motor CV3106-1 Drive bracket & spring clip CV4062WX PC board CV3110 Drive gear, 12 x 36 CV3109 Drive gear cover CV3002CC... - Page 20 REPLACEMENT PARTS: PISTON ASSEMBLY Item No. Part No. Description Qty. CV3005 1” spacer stack assembly CV3430 1.25” spacer stack assembly CV3004 Drive cap assembly CV3135 O-ring 228 CV3011 1” piston assembly downflow CV3011-01 1” piston assembly upflow CV3407 1.25” piston assembly downflow CV3174 Regenerant piston CV3180...
- Page 21 REPLACEMENT PARTS: BYPASS VALVE Item No. Part No. Description Qty. CV3151 Nut, 1” quick connect CV3150 Split ring CV3105 O-ring 215 CV3145 Bypass rotor, 1” CV3146 Bypass cap CV3147 Bypass handle CV3148 Bypass rotor seal retainer CV3152 O-ring 135 CV3155 O-ring 112 CV3156 O-ring 214...
- Page 22 REPLACEMENT PARTS: INJECTOR ASSEMBLIES Item No. Part No. Description Qty. CV3176 Injector cap CV3152 O-ring 135 CV3177-01 Injector screen CV3010-1Z Injector assembly plug CV3010-1A A injector assembly, BLACK CV3010-1B B injector assembly, BROWN CV3010-1C C injector assembly, VIOLET CV3010-1D D injector assembly, CV3010-1E E injector assembly, WHITE...
- Page 23 REPLACEMENT PARTS: DRAIN LINE ASSEMBLY 3/4” Item No. Part No. Description Qty. CH4615 Elbow locking clip CPKP10TS8-BULK Optional insert, 5/8” tube CV3192 Optional nut, 3/4” drain elbow CV3158-01 Drain elbow, 3/4” NPT with O-ring CV3163 O-ring 019 CV3159-01 DLFC retainer assembly CV3162-007 0.7 DLFC for 3/4”...
- Page 24 REPLACEMENT PARTS: WATER METER & METER PLUG Item No. Part No. Description Qty. CV3151 Nut, 1” QC CV3003 Meter assembly, includes items 3 & 4 CV3118-01 Turbine assembly CV3105 O-ring 215 CV3003-01 Meter plug assembly CV3013 Optional mixing valve SERVICE WRENCH - CV3193-02 Although no tools are necessary to assemble or disassemble the valve, the Service Wrench, (shown in various positions on the valve) is...
- Page 25 REPLACEMENT PARTS: CHLORINE TANK ASSEMBLY Item No. Part No. Description Qty. CH4600-50 474 safety float valve CH4640-32 474 float assembly CH4500-48 474 air check CN1043 10” pad for feeder CH7001 Grid for feeder...
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Page 26: Installation Fitting Assemblies
INSTALLATION FITTING ASSEMBLIES: 1” PVC MALE NPT ELBOW 3/4” & 1” PVC SOLVENT ELBOW Item Item Part No. Description Qty. Part No. Description Qty. CV3007 1” PVC male NPT elbow assembly CV3007-01 3/4” & 1” PVC solvent elbow assembly CV3151 Nut, 1”... - Page 27 1-1/4” & 1-1/2” BRASS SWEAT 1-1/4” & 1-1/2” PVC SOLVENT Item Item Part No. Description Qty. Part No. Description Qty. CV3007- 09 1-1/4 & 1-1/2” brass sweat assembly CV3007- 07 1-1/4” & 1-1/2” PVC solvent assembly CV3151 Nut, 1” quick connect CV3151 Nut, 1”...
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Page 28: Specifications
SPECIFICATIONS: ION PRO SERIES SULFUR AND IRON AIR FILTER SPECIFICATIONS ® MODEL NUMBER IPHS-1054 IPHS-1248 IPHS-1354 IPFE-1054 IPFE-1248 IPFE-1354 Mineral Type Catalytic Carbon Catalytic Carbon Catalytic Carbon Birm Birm Birm Amount (Cu Ft) Gravel Amount/Size (No. 1) 14 lb 1/4 x 1/8... - Page 29 CARECLEAR PRO SERIES ACID NEUTRALIZER SPECIFICATIONS ® MODEL NUMBER CCP-1044AN CCP-1054AN CCP-1354AN UFN-1044 UFN-1054 UFN-1354 Mineral Type Calcite or Mix Calcite or Mix Calcite or Mix Calcite or Mix Calcite or Mix Calcite or Mix Amount (Cu Ft) Gravel Amount/Size (No. 1) 14 lb 1/4 x 1/8 14 lb 1/4 x 1/8 21 lb 1/4 x 1/8...
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Page 30: Warranty
® WaterCare Water Conditioner Limited Warranty Congratulations. You have purchased one of the fi nest water treatment systems available. In the unlikely event of a problem due to defects in material and workmanship, Water-Right proudly warrants our WaterCare water ® conditioners to the original owner, at original installation location, when installed in accordance with Water-Right specifi cations from the date of original installation as follows: For the LIFETIME of the original owner: Media tank, except for damages due to freezing,... -
Page 31: Quick Reference Guide
QUICK REFERENCE GUIDE: GENERAL OPERATION MANUAL REGENERATION REGEN TODAY and TIME OF DAY When the system is operating, one of six displays will be shown: NOTE: For softeners, if brine tank does will flash alternately if a regeneration not contain salt, fill with salt and wait 1. -
Page 32: Prospect Court • Appleton, Wi
ADJUST HARDNESS, DAYS BETWEEN REGENERATION, TIME OF REGENERATION AND ALARM BUZZER For initial set-up or to make adjustments, please complete the following steps. SERVICE ALARM GAL 1. Accessed by pressing and + button simultaneously NEXT 2. Adjust hardness using + and — buttons 3.