Solar Consultants Drainback Solar User Manual

Using phoenix “s” model hybrid internal heat exchanger solar/gas water heater

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Drainback Solar Water Heater
Internal Heat Exchanger Solar/Gas Water Heater
This manual describes our drainback type solar water heater with the
following characteristics:
• Sealed solar fluid loop (no need to top up fluid seasonally as with systems that
are open to the air.)
• Self-protected from freezing or overheating with or without electric power
being on.
• Allows extra collectors for space heating.
• Backup is built in to the upper portion of the water heater.
• Uses industry-standard circulators (pumps). Other brands can be substituted
for replacement without system redesign.
1.
Components
The solar loop of the system consists of a small (10-20 gallon) drainback
reservoir to store solar fluid, a pressure relief valve, a pump to lift the fluid and
move it through the collectors, one or more thermal collectors, and the heat
exchanger built into the Phoenix water heater. The solar fluid is either plain water,
water with a pink-tinted anti-corrosive buffer added (if the drainback reservoir is
not stainless steel), or a propylene glycol antifreeze mixture (if the reservoir is in
an unconditioned space.) A boiler drain, sight glass, and fill plug are provided for
maintenance.
The potable, or domestic hot water is stored in the 80- or 120-gallon water
heater and does not mix with the solar fluid. A separate set of fittings provides
domestic water for space heating, either into an open hydronic system or via an
external heat exchanger/pump system. The system may include a tempering
valve to manage the outgoing water temperature.
The solar pump is controlled by a differential temperature control, typically
a Steca TR0301. The control compares a temperature sensor at the top of the
using Phoenix "S" model Hybrid
User's Manual
1

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Summary of Contents for Solar Consultants Drainback Solar

  • Page 1 Drainback Solar Water Heater using Phoenix “S” model Hybrid Internal Heat Exchanger Solar/Gas Water Heater User's Manual This manual describes our drainback type solar water heater with the following characteristics: • Sealed solar fluid loop (no need to top up fluid seasonally as with systems that are open to the air.)
  • Page 2: Description Of Operation

    collector array and one in the lower portion of the potable water storage tank to determine when to turn on the pump. Description of Operation When sunlight hits the collectors and their temperature rises to fifteen degrees higher than that of the coolest potable water at the bottom of the storage tank, the differential temperature control switches 120VAC power to the pump.
  • Page 3: Installation

    around 110 to 130° -- the control shuts off the pump even if the collectors are still hot. This would typically occur near the end of a sunny day when little domestic hot water or space heat had been used. The operation of the backup water heater is covered in its own manual provided by the manufacturer.
  • Page 4: Maintenance

    should be accessible for maintenance, particularly the boiler drain at the bottom and fill plug in the piping above the tank. Approximate Weight of Full Tanks Tank Size Approx. Full Wt. Water Treatment (1:250) 10 gal. 125 lbs. 8 oz. 20 gal.
  • Page 5: Troubleshooting

    two types, place a wrench or pliers on the drain plug (in the pipe atop the drainback tank) or the PRV and the other on the outside of the fitting holding the plug and loosen the plug. Before it gets completely open, lift the PRV lever one more time or check to make sure it is open to make certain pressure is neutral.
  • Page 6 Control literature includes temperature/ resistance charts, or call Solar Consultants to find out if reading is normal. If the sensors seem to be correct, replace the control. It is rarely feasible to repair a control.
  • Page 7: Specifications

    7) Noises 7a) The pumps are lubricated by the water they pump. The noise should be a steady hum. “Bacon frying” or a soft “popcorn popping” indicates air in the lines. Solar fluid contacting hot collectors can flash into steam with a loud thump if the pump comes on after the collectors have been in full sun for a while.
  • Page 8: Warranty

    Solar Consultants’ warranty is void if the system has been allowed to run without fluid(s) or has been allowed to remain in a non-operating condition for more than thirty days.
  • Page 9 Appendix: Steca Control manual, abridged The most relevant parts of the Steca TR 0301 differential temperature control manual are reproduced here, with some notes as to how they are programmed in our installations. For more details and error codes, see your Steca manual or http://www.stecasolar.com/index.php?Steca_TR_0301_U_en The control is normally in the Automatic mode, but can be switched to manual on or off for testing.
  • Page 10 Location of Manual On/Auto/Off Switch Typical operating screen, with temperature at collectors (T1) displayed. Use arrow to switch to reading storage tank temperature.
  • Page 11 The storage tank has reached the programmed high limit, here set to 140°. “Max” flashes. To change high limit, press “Set” for 2 seconds. The current tank temperature will be displayed and “T2” and “Max” flash on the tank. Press “Set” for 2 seconds again until the temperature flashes. Use up or down arrow to change;...
  • Page 12 Holiday mode (symbol is beach umbrella) can run the pump at night to shed heat as a protection from overheating the tank. It is normally on for pressurized systems, off for drainback. This mode only takes effect if the tank is getting well over its high limit, as in when no one is home using hot water.

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