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Yerf-Dog 1204 Owner's Manual

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MODEL: 1204
OWNER'S MANUAL
WARNING:
Read Tecumseh Engine Owner's Manual and Important Rules for Safe
Operation before Operating Vehicle
DANGER:
YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!
20 oz. Or 1 ¼ Pints (0.6 Liters) OF SAE 30 MOTOR OIL
This vehicle is sold for off-road use only. Before operating this vehicle,
read all the instructions for safe assembly and operation as well as the
instructions governing the engine and other portions of the vehicle. Pay
close attention to all caution and warning labels on the Fun-Kart.
For Replacement Parts Call:
1-888-926-6554 (U.S.)
02/19/04
04015
Rev. F

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Summary of Contents for Yerf-Dog 1204

  • Page 1 MODEL: 1204 OWNER’S MANUAL WARNING: Read Tecumseh Engine Owner’s Manual and Important Rules for Safe Operation before Operating Vehicle DANGER: YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!! 20 oz. Or 1 ¼ Pints (0.6 Liters) OF SAE 30 MOTOR OIL This vehicle is sold for off-road use only.
  • Page 2 Read These Important Rules for Safe Operation NOTE: All the items (1-33) below should be read and understood by the Operator and Parent. Failure to follow these instructions could endanger the personal safety of the operator and/or any passenger. 1. This vehicle is not licensable. IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD, STREET, SIDEWALK OR ALLEY.
  • Page 3 7. The tire pressure should be checked prior to each use. The recommended inflation pressure is the maximum tire pressure, which is printed on the tire’s sidewall. Improper tire pressure may cause instability and may prevent proper braking or steering. 8.
  • Page 4 19. If the vehicle should start making unusual noise or vibrating abnormally, the engine should be stopped and the spark plug wire disconnected. The vehicle should then be checked for damage. Excessive noise or vibration is generally a warning of loose or worn parts. 20.
  • Page 5 Pay close attention to all Caution and Warning labels on the Fun-Kart. ASSUMPTIONS OF RISK The owner or operator assumes all the risks incident to or arising out of the operation of this vehicle. Failure to follow and comply with all warnings may cause serious injury or death.

  • Page 6: Limited Warranty

    YERF-DOG Fun-Karts by Flexible Flyer LIMITED WARRANTY The Limited Warranty on this vehicle is in two (2) parts: We offer the original purchaser of this product the following warranty: PART 1 ENGINE Tecumseh warrants the engine for (2) years, not Flexible Flyer. See Tecumseh Engine Owner’s Manual.
  • Page 7 F.F. Acquisition Corp. YERF-DOG Warranty Dept 1743 South Horne #100 Mesa, AZ 85204 FOR REPLACEMENT PARTS PLEASE CALL: 1-888-926-6554 (U.S.) ASSEMBLY 1. Complete the Fun-Kart registration and warranty confirmation on the back of this owner’s manual and mail in within 10 days of purchase. The information is required when ordering parts.
  • Page 8 PRE-RIDE INSPECTION WARNING – Perform this pre-ride inspection everyday before riding the vehicle. If not performed, serious damage to vehicle and personal injury may result. 1. Engine Oil Level – Add oil if required. Check for leaks. Tighten filler cap securely. 2.
  • Page 9 1. Before starting the engine, the operator should be seated in the Fun-Kart. If the rider is not seated in the vehicle, it should be placed against a stationary object and started. 2. Do not start the engine before checking to make sure the throttle assembly is in the idle position. Warning –...
  • Page 10 WARNING – Do not drain fuel while engine is hot. Be sure to move vehicle outside before draining fuel. 1. Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the fuel with a clean rag or towel.
  • Page 11 STEERING WHEEL ASSEMBLY INSTRUCTIONS 1-888-962-6554 www.YERFDOG.Com...
  • Page 12 Seat Belt and Seat Adjustment Rail Installation Female End Male End Male End Figure 1 For ease of assembly, lay the seat frame on a table, seat back plate down, and seat bottom coming up away from the table. Attach the two female seat belt ends (44) to the tab at the rear center of the seat frame with bolt (2) and nut (31), as shown below.
  • Page 13 The seat rail slides can be moved to allow access to the mounting holes in the seat rail. To move the slide on the rail with the adjustment lever, press outward and down on the lever. This rail should be placed on the passenger side of the seat.
  • Page 14 Seat Cushion Installation 1) Place seat cushion (23) over back of seat as shown in Figure 8. 2) Pull female ends of seat belts (44) through slot in hinge of seat cushion as shown in Figure 9. 3) Attach seat cushion (23) to seat frame (45) using ¼- Figure 8 20x1.75”...
  • Page 15 Seat Installation to Chassis 1) Place a spacer (46) on the Threaded Studs and Align the THREADED STUDS (on the bottom of the SEAT ASSEMBLY) with the SEAT BRACKET HOLES (on the FUN KART FRAME) 2) Insert the THREADED STUDS into the SEAT BRACKET HOLES. 3) From UNDER the Fun Kart, secure the SEAT ASSEMBLY using four 5/16”...
  • Page 16 BRUSH GUARD AND FOAM ASSEMBLY INSTRUCTIONS 1) Place Main Brush Guard (14) over lower chassis tubes right behind side rail tubes and attach with two 5/16”-18x1.75” hex bolts (9) and 5/16”-18 nylock nuts (34). DO NOT TIGHTEN. NOTE: When installing Main Brush Guard make sure that the center top hole is pointing up and toward the rear of the kart.

  • Page 17: Table Of Contents

    5) Attach free end of male end of Seat Belt (44) to the side of Main Brush Guard (14) with a 5/16”- 18x2.00” hex bolt (4), a 5/16” flat washer (64), a 5/16” fender washer (63) a 5/16”-18 nylock nut (34) as shown in Figure 16.

  • Page 18: Figure 21

    SUGGESTED DECAL PLACEMENT Apply Decal kit (04005) as shown in illustrations. NOTE: Decal kit may be slightly different than the one shown here. BEFORE APPLICATION: 1) Wipe surface with a clean cloth. Make sure surface is dry and free of dirt and dust.

  • Page 19: Figure 23

    AFTER ASSEMBLING KART SHOULD LOOK LIKE THE FIGURE SHOWN BELOW. OPTIONAL USE OF CUT-OFF FOAM Figure 23 1-888-962-6554 www.YERFDOG.Com...

  • Page 20: Bolt;Hex; 5/16-18 X 2

    Should you find either a defective or missing part in this product please contact us for a replacement part at the following address: YERF-DOG Fun Karts, Attn: Customer Service, 1743 South Horne #100, Mesa, AZ 85204, or call us at 1-888-926-6554. In Canada, contact Maurice Pincoffs Canada, 6050 Don Murie Street, Niagra Falls, Ontario L2E 6X8, or call 1-888-707-1880.
  • Page 21 1-888-962-6554 www.YERFDOG.Com...
  • Page 22 1-888-962-6554 www.YERFDOG.Com...
  • Page 23 1743 South Horne #100 Mesa, AZ 85204 Thank you for purchasing this fine YERF-DOG product. With proper use, maintenance, and service this Kart will bring many years of fun and enjoyment. Please complete this vehicle registration and warranty confirmation form to ensure protection under the terms and conditions of the warranty and to verify ownership of this product.