Summary of Contents for Century 400 NINJA Warrior NWCU2250N
- Page 1 500 PSI Operating instructions (ENG) MODELS: NWCU2250N 10070620 NWCU2250H 10070680 NWCU2350N 10070690 Read these instructions before using the machine. 86322410-V 11/07/14...
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Page 2: Machine Data Log / Overview
Machine Data Log / Overview Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: OVERVIEW The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. Warranty Registration Thank you for purchasing a C400 product. -
Page 3: Table Of Contents
Table of Contents PARTS Machine Data Log / Overview....2 Control Panel ......20 Table of Contents . -
Page 4: How To Use This Manual
How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a . -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Safety Labels
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning 86244300 PRV # 500955 WARNING! FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER Label Circuit Interrupter 86200570 PRV # 170-41... -
Page 8: Grounding Instructions
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. -
Page 9: Operations
Operations Technical Specifications MODEL ITEM MEASURE Electrical 115 Volt, 60 hz, 15A Solution Pump 500 psi Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 127 lbs 10070620 Weight-Full Solution... -
Page 10: Controls
Operations Controls 7. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 8. Heater Temperature Light (Units w/Heat Only) 2. Solution Pump Switch 9. Breaker for Vacuum 2 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4. Vacuum 2 Switch 11. -
Page 11: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the Care must be exercised in the use of all chemicals. warranty. Carefully read ingredients on manufacturer’s Chemicals are poisonous and can pose a health risk. -
Page 12: Pre-Run Inspection
Operations Pre-Run Inspection Heater Operation NOTE: Units with Heat Only 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become extremely hot during operation. Allow sufficient 3. -
Page 13: Cleaning
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. -
Page 14: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source. -
Page 15: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to perform the following repairs. End Cap Vacuum Motor Replacement Carbon 1. Turn off all switches and unplug machine. Brushes 2. Remove hardware under front of machine to access component compartment. WARNING: The green ground wire 3. -
Page 16: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Pump Replacement Kits 500 psi Cam & Bearing Kit 86201040 PRV NO. 250-73C Valve & O-Rings Kit (both sides) 86201030 PRV NO. 250-73B Plunger & Seals Kit 86201080 PRV NO. -
Page 17: Pressure Regulator
Maintenance Only qualified maintenance personnel are to perform the following repairs. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. -
Page 18: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... -
Page 19: Parts
PARTS 86322410 NINJA WARRIOR 500 PSI... -
Page 20: Control Panel
Control Panel 86322410 NINJA WARRIOR 500 PSI... - Page 21 Control Panel SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86180350 12-800035 ELL, 1/4FP X 1/4T BR 86202230 390-09A WASHER 9/16 S/S USS THICK 86002370 20035 CLAMP, 7/16 DIA NYLON UL 86002450 22015 COUPLER, 1/4 QD 86197390 31021 ELBOW, 1/4NPT 45D STREET 86005700 57104 NUT, 10-32 HEX W/STAR...
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Page 22: Control Panel With Heat
Control Panel with Heat 86322410 NINJA WARRIOR 500 PSI... - Page 23 Control Panel with Heat SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86180350 12-800035 ELL, 1/4FP X 1/4T BR 86202230 390-09A WASHER 9/16 S/S USS THICK 86002370 20035 CLAMP, 7/16 DIA NYLON ULS 86002450 22015 COUPLER, 1/4 QD 86197390 31021 ELBOW, 1/4NPT 45D STREET 86005700...
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Page 24: Electrical With 2 Stage Vacuum
Electrical with 2 Stage Vacuum 86322410 NINJA WARRIOR 500 PSI... - Page 25 Electrical with 2 Stage Vacuum SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86201510 390-26 SPACER NYLON 1/4ID X 1/2 OD 86005670 57040 NUT, 1/2 NPT CONDUIT 86005700 57104 NUT, 10-32 W/STAR WASHER PLTD 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86006850 70393 SET SCR, 1/4-20 X 1.25L...
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Page 26: Electrical With Heat / 3 Stage Vacuum
Electrical with Heat / 3 Stage Vacuum 86322410 NINJA WARRIOR 500 PSI... - Page 27 Electrical with Heat / 3 Stage Vacuum SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86201510 390-26 SPACER NYLON 1/4ID X 1/2 OD 86005670 57040 NUT, 1/2 NPT CONDUIT 86005700 57104 NUT, 10-32 W/STAR WASHER PLTD 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86006850...
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Page 28: Frame
Frame 86322410 NINJA WARRIOR 500 PSI... - Page 29 Frame SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86199430 040-03 CASTER, SWIVEL 4" 250# CPCTY 86001660 41236 HUBCAP, 5/8 SHAFT 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86276080 70595 SCR, 10-32 X 1” PPHMS GRN 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS 86005700 57104 NUT, 10-32 HEX W/STAR...
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Page 30: Heater
Heater TO CONSOLE SOLUTION FROM PUMP 86322410 NINJA WARRIOR 500 PSI... - Page 31 Heater SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86200260 151-50C HOSE,PULSE 47.0 1/4MPTX1/4MPT 86197360 31016 ELBOW, 1/4 NPT STREET 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86233410 81270 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS...
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Page 32: Labels
Labels 86322410 NINJA WARRIOR 500 PSI... - Page 33 Labels SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86318260 LABEL, NINJA, WARRIOR, LH 86318270 LABEL, NINJA, WARRIOR, RH 86318280 LABEL, NINJA, WARRIOR, W/ HEAT 86318290 LABEL, NINJA, WARRIOR, W/O HEAT 86322410 NINJA WARRIOR 500 PSI...
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Page 34: Pump
Pump TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK 86322410 NINJA WARRIOR 500 PSI... - Page 35 Pump SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86190520 11-800224 PLUG, 3/8 SOCHD BR 86200260 151-50C HOSE,PULSE 47.0 1/4MPT X 1/4MPT OPEN OPEN OPEN 86197270 04008 ADPTR, 1/4MPT X 1/4FPT BR 86197290 14076 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 20042 CLAMP, 3/8 WORM GEAR...
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Page 36: Pump With Heat
Pump with Heat TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK TO HEATER 86322410 NINJA WARRIOR 500 PSI... - Page 37 Pump with Heat SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86190520 11-800224 PLUG, 3/8 SOCHD BR 86364360 HOSE, PULSE 19.5” 1/4MPT X 1/4MPT OPEN OPEN OPEN 86197270 04008 ADPTR, 1/4MPT X 1/4FPT BR 86197290 14076 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 20042 CLAMP, 3/8 WORM GEAR...
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Page 38: Recovery
Recovery 86322410 NINJA WARRIOR 500 PSI... - Page 39 Recovery SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86161460 15-808123 DUMP VALVE, 1 1/2 86002620 260-64A ACCESS, COVER CLEAR 6" W/RIM 86197820 31002 ELBOW, 1.5 FPT X FS PVC 86004000 35255 GASKET, TANK LID 86197040 57264 NUT, 5/16-18 HEX ACORN PLTD 86273740 70010 SCR, 1/4-20 X 1.50 HHCS SS...
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Page 40: Solution
Solution 86322410 NINJA WARRIOR 500 PSI... - Page 41 Solution SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86173640 11-800437 ADPT,3/8 BLKHD COMPLETE 86233150 20042 CLAMP, 3/8 WORM GEAR 86238460 36259 HOOK, STRAP 86317550 HOSEBARB, 3/8 MPT X 1/2 90 BR 86001550 40043 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 86273740 70010 SCR, 1/4-20 X 1.50 HHCS SS...
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Page 42: Vacuum, 2-Stage / 3-Stage
Vacuum, 2-Stage / 3-Stage 86322410 NINJA WARRIOR 500 PSI... - Page 43 Vacuum, 2-Stage / 3-Stage SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86274090 70092 SCR, 10-32 X 1.5 PPHMS 86233430 81431 CLAMP, 2.50 WORM GEAR 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS 86278990 87017 WASHER, #8 X 3/8 FLAT...
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Page 44: Wiring - 2 Stage Vacuum
Wiring - 2 Stage Vacuum -PANEL -VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH -POWER CORD 13AMP 13AMP -TERMINAL BLU/1 BLU-BLK/2 GRY/3 BLOCK -FUSE 7AMP BLK-WHT GRY-WHT WHT FROM PUMP WHT/7 WHT/8 -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR 86322410 NINJA WARRIOR 500 PSI... - Page 45 Wiring - 2 Stage Vacuum SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407900 HARNESS KIT, SINGLE CORD 86322410 NINJA WARRIOR 500 PSI...
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Page 46: Wiring - 3 Stage Vacuum
Wiring - 3 Stage Vacuum -POWER CORD -PANEL -VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH -POWER CORD MOTOR MOTOR MOTOR 86322410 NINJA WARRIOR 500 PSI... - Page 47 Wiring - 3 Stage Vacuum SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407910 HARNESS KIT, DUAL CORD 86322410 NINJA WARRIOR 500 PSI...
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Page 48: Wiring With Heat
Wiring with Heat -FUSE 7AMP 86322410 NINJA WARRIOR 500 PSI... - Page 49 Wiring with Heat SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86322410 NINJA WARRIOR 500 PSI...
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Page 50: Suggested Spare Parts
Suggested Spare Parts SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86199240 250-33A BPR REPAIR KIT PUMPTEC 86317510 THERMOSTAT W/ VERT SPADE (HEATED MODELS) 86201790 130-14C THERMOSTAT RESET 302 (HEATED MODELS) 86135320 140687 BRUSH SET, 120V VAC 86199430 040-03 CASTER SWIVEL 4”... -
Page 51: Serial Numbers
Serial Numbers REF. MODEL: SERIAL # 1.007-062.0 - 10070620000086 1.007-068.0 - 10070680001708 1.007-069.0 - 10070690000137 86322410 NINJA WARRIOR 500 PSI... - Page 52 Notes: 86322410 NINJA WARRIOR 500 PSI...
- Page 53 The machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Century 400 distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.
- Page 54 If difficulty develops during the warranty period, contact the authorized CENTURY 400 agent from whom the product was purchased. CENTURY 400 may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized CENTURY 400 Distributor/Service Center or to the CENTURY 400 factory.
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