Cleaning The Blower - A.O. Smith GPVL-50 Service Handbook

Residential gas water heaters power vented gas models with hot surface ignition not for use in manufactured (mobile) homes
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BLOWER
In dusty and contaminated air conditions, the interior of
the blower and the blower wheel may require periodic
cleaning. This is often indicated by nuisance failures
of the air pressure switch or the high limit temperature
control. A collection of dust or debris on the rear blower
air intakes can also indicate reduced blower capacity. To
clean the inside of the blower assembly and the blower
wheel requires the removal of the blower/motor from the
mounting plate located on the top of the heater. Tools
required include an 11/32" nut driver, small (1") paintbrush,
toothbrush and vacuum cleaner.
1.
Set the gas control valve/thermostat to its lowest
setting by turning the knob counter-clockwise to the
VAC point (see Figure 3).
2.
Turn gas control switch to the "OFF" position and turn
"OFF" the gas supply to the unit (see Figure 3).
3.
Disconnect the electrical power to the water heater
from the wall outlet.
4.
Disconnect the vent piping from the top of the blower.
Loosen the lower gear clamp that holds the rubber
coupling to the blower.
5.
Remove and retain the (4) 11/32" nuts located on
the back of the blower with the nutdriver (see Figure
32).
6.
Holding the blower motor and the blower housing,
pull the assembly forward to disengage it from the
mounting plate. The blower will still be connected to
the junction box so exercise care not to stress the
wiring.
7.
Accessing the blower wheel through the outlet, use
the paint brush to brush off the outer edge of the
blower wheel to dislodge the dirt stuck on the blades
and the inside of the housing. Rotate the wheel until
all blades are clear. Note: The wheel is a balanced
component. Do not bend, dent or distort the blades as
this can upset the wheel balance and affect the blower
operation. Vacuum out the loosened dirt.
8.
Accessing the inside of the blower wheel through the
rear of the housing, gently brush off the inside of the
blades using the toothbrush. Again, take care not to
distort the blades. Rotate the wheel until all blades
are cleaned and vacuum the debris.
9.
Inspect the fl ue collector hood (still attached to the
heater) and vacuum out the dust and debris that may
have accumulated.
10.
With all parts cleaned and the blower wheel turning
freely, reinstall the blower to the mounting plate
aligning the (4) studs and pushing tight against the
mounting plate.
11.
Reinstall the (4) 11/32" nuts and tighten securely. All
(4) nuts must be in place and secure to safely operate
the blower.
12.
Reattach the vent piping and coupling to the top of the
blower, tighten the bottom gear clamp and ensure the
piping is secure.

CLEANING THE BLOWER

13.
With all components clean and secure, reconnect the
electrical power to the heater.
14.
Reset the thermostat to the desired temperature
setting and turn the gas control switch back to the
"ON" position. Note: If the water in the heater is hot,
the unit will wait to operate until there is a need for
more hot water.
VENT
PIPE
MOTOR
MOUNTING
BLOWER
PLATE
Figure 32
COUPLING
GEAR
CLAMP
11/32"
NUTS
FLUE
COLLECTOR
HOOD
REAR
BLOWER AIR
INTAKES
29

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