Related Manuals for WeldMate 30-105A MIG WELDER
Summary of Contents for WeldMate 30-105A MIG WELDER
- Page 1 80003 Rev 80003-200080227 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 30-105A MIG WELDER...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Troubleshooting ......12 Portable Welder ........1 Warranty ........13 This Booklet ..........1 Warranty Qualifications ......13 Manual Conventions ......2 Repair/Replacement Warranty ....13 Safety Rules ........ -
Page 5: Introduction
Introduction Introduction This Booklet Every effort has been made to ensure the Congratulations on your purchase of a accuracy and completeness of the Champion Power Equipment portable information in this manual. We reserve the welder. CPE designs and builds welders to right to change, alter and/or improve the strict specifications. -
Page 6: Manual Conventions
Manual Conventions CAUTION Manual Conventions CAUTION indicates a potentially hazardous This manual uses the following symbols to situation which, if not avoided, result in help differentiate between different kinds of minor or moderate injury. information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. -
Page 7: Safety Rules
Safety Rules DANGER Safety Rules Welding can cause fire or explosion. WARNING Do not weld near flammable material. Welding sparks can cause fires. It is suggested that you have a fire extinguisher Read this manual thoroughly before operating nearby. your welder. Failure to follow instructions could Do not weld on drums, tanks, or other closed result in serious injury or death. -
Page 8: Controls And Features
Controls and Features Controls and Features Read this owner’s manual before operating your 80003 welder. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. MIG/Flux Welder Handle (1) – For easy mobility and Wire feed speed adjustment (6) –... -
Page 9: Parts Included
Controls and Features Parts Included Your 80003 Welding unit ships with the following parts: Handheld Welding Mask Wire Brush/Slag Hammer Wrench (for contact tip and other small nuts) Torch Nozzle(1) Contact Tip (2) Wire Feed Roller (1) Flux Core Wire Spool (sample) Rev 80003-200080227... -
Page 10: Assembly
Assembly Assembly WARNING Your welder requires some assembly. If you have any questions regarding the The following steps require applying power to the assembly of your welder, call our help line at welder. Do not touch anything with the Torch 1-877-338-0999. -
Page 11: Operation
Operation Power Switches Operation Set Power Switches Amps Min ‐ 1 30 Welder Location Min ‐ 2 50 Place on a flat surface free of vibration. Max ‐ 1 75 This unit may be placed on a certified Max ‐ 2 105 welding cart (not included) and can be set at an angle of 10 degrees. -
Page 12: Maintenance
Maintenance and Storage CAUTION Maintenance The owner/operator is responsible for all DO NOT use a garden hose to clean the welder. periodic maintenance. Water will enter the welder through the cooling WARNING slots and damage the electrical connections. Use a soft bristle brush to remove dirt. Never operate a damaged or defective welder. -
Page 13: Specifications
Specifications Specifications Rated Input Rated Input 80003 Voltage 230V Phase 1 Frequency 60Hz Current 21A Duty Cycle and Overheating Duty Cycle is a percentage of 10 minutes that the unit can weld at a given rated load without overheating. For example a 20% duty cycle means 2 minutes welding, 8 minutes resting. If unit overheats, wait 15 minutes for unit to cool, reduce amperage or duty cycle when welding resumes Rated Output ... -
Page 14: Parts Diagram
Specifications Parts Diagram... -
Page 15: Parts List
Specifications Parts List Item Part Number Description Qty. 80003-1 Side Panel B 80003-2 Hinge 80003-3 Handle Socket 80003-4 Straight Handle 80003-5 80003-6 Back Panel 80003-7 Rectifier Rack 80003-8 Clap Panel 80003-9 Wire Spool Axle 80003-10 Wire Feed Mechanism 80003-11 Wire Feed Wheel 80003-12 Side Panel A 80003-13... -
Page 16: Troubleshooting
Specifications Troubleshooting Problem Cause Solution No weld output and fan is not running Power switch is OFF Switch ON Fuse overload Reset breakers if necessary Weld output but fan does not run Blocked fan movement Remove item that is blocking fan or replace fan motor Erratic weld current Loose cable connections... -
Page 17: Warranty
Warranty improperly or connected incorrectly to any Warranty electrical component. Normal maintenance such as spark plugs, air filters, adjustments, fuel CHAMPION POWER EQUIPMENT system cleaning and obstruction due to buildup is 1 YEAR LIMITED WARRANTY not covered by this warranty. Effective September 1, 2006.