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Summary of Contents for gio Little Chief
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Little Chief 200cc Owner’s Manual Adult supervision required for any rider below 16 year of age GIO MOTORS...
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INTRODUCTION Congratulations on your purchase of the GIO 200cc Little Chief UTV. With the purchase of this vehicle, you can now appreciate the high degree of craftsmanship. This manual will provide you with a good basic understanding of the features and operation of this vehicle. This manual includes important safety information.
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INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander or a person inspecting or repairing the machine.
IMPORTANT NOTICE This UTV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
TABLE OF CONTENTS Introduction…………………………………………………………………………………1 SAFETY………………………………………………………………………………………3 Features and Controls……………………………………………………………………21 Component Locations………………………………………………………………………21 Indicator and switch………………………………………………………………23 Seats…………………………………………………………………………………………24 Driver’s seat adjustment…………………………………………………………………24 Seat Belts……………………………………………………………………………………24 Seat Belt Inspection………………………………………………………………………25 Fuel cap …………………………………………………………………………………25 Ignition Switch ……………………………………………………………………………26 Gear Selector………………………………………………………………………………27 Parking Brake………………………………………………………………………………27 Brake Pedal…………………………………………………………………………………28 Throttle Pedal………………………………………………………………………………28 OPERATION………………………………………………………………………………29...
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Vehicle break-in period……………………………………………………………………30 Pre-ride inspection…………………………………………………………………………31 Safe operation practices……………………………………………………………………32 Starting the engine…………………………………………………………………………33 Stopping the engine…………………………………………………………………………34 Braking……………………………………………………………………………………34 Parking the vehicle…………………………………………………………………………34 New operator driving procedures…………………………………………………………35 Driving with a passenger…………………………………………………………………37 Driving on slippery surface………………………………………………………………38 Driving uphill………………………………………………………………………………40 Driving on a sidehill………………………………………………………………………41 Driving downhill……………………………………………………………………………41 Driving through water……………………………………………………………………42...
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Driving over obstacles……………………………………………………………………43 Driving in reverse…………………………………………………………………………44 Parking on an incline………………………………………………………………………45 MAINTENANCE…………………………………………………………………………46 Periodic maintenance chart …………………………………………………………47 Engine oil …………………………………………………………………………………49 Spark plugs…………………………………………………………………………………53 Filter system ………………………………………………………………………………54 Throttle system ……………………………………………………………………………56 Carburetor …………………………………………………………………………………58 Brakes………………………………………………………………………………………59 Steering wheel inspection …………………………………………………………………61 Shock spring adjustment …………………………………………………………………61 Tires…………………………………………………………………………………………62...
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Drive chain lubrication……………………………………………………………………63 Drive chain slack……………………………………………………………………………63 Drive chain slack adjustment……………………………………………………………64 WARRANTY………………………………………………………………………65 SPECIFICATIONS………………………………………………………………………68 C i r c u i t D i a g r a m … … … … … … … … … … … … … … … … … … … … … … … … … 7 1...
INTRODUCTION Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. Your vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
INTRODUCTION Identification number records Record the vehicle identification number and engine number in the spaces provided for assistance when ordering spare parts from your dealer or for reference in case the vehicle is stolen. NOTE:The vehicle identification number is used to identify your machine.
SAFETY Equipment Modifications Your vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
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SAFETY Safe Riding Gear Always wear appropriate clothing when riding this vehicle. Wear protective clothing for comfort and to reduce the chance of injury.
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SAFETY Safe Riding Gear Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Eye Protection Do not depend on eyeglasses or sunglasses for eye protection.
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SAFETY Safety Warnings Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your safety. Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident.
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SAFETY Safety Warnings Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner's manual.
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SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of serious injury in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield).
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SAFETY Safety Warnings Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least four hours. Carrying Multiple Passengers Carry more than limitative passengers of the labels of the 150/200UTV can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or overturn.
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SAFETY Safety Warnings Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and your passenger’s skills. Turning Improperly Turning improperly could cause loss of traction, loss of control, accident or overturn.
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SAFETY Safety Warnings Jumps and Stunts Exhibition driving increases the risk of an accident or overturn. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. Driving Downhill Improperly Driving down a hill improperly could cause loss of control or overturn.
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SAFETY Safety Warnings Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in the owner's manual. Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn.
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SAFETY Safety Warnings Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. Travel slowly and use extra caution when operating on unfamiliar terrain.
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SAFETY Safety Warnings Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.
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SAFETY Safety Warnings Operating Through Water Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturn or accident. Never operate in fast-flowing water or in water that exceeds the floor level. Always follow proper procedures for operating in water as described in the owner's manual.
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SAFETY Safety Warnings Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident with serious injury or death. After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems. Operating on Frozen Bodies of Water Operating on frozen bodies of water can result in the vehicle and/or riders falling through the ice.
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SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. ● Never allow a child to refuel or handle gasoline. ● Always stop the engine when refueling. ● Always refuel outdoors or in a well ventilated area. ●...
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SAFETY Safety Warnings Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touches hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass.
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SAFETY Safety Labels and Locations Warning Label WARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER allow vehicle to be operated: ● Without all occupants first viewing and understanding safety warning labels. ● With more than stipulate passenger. ●...
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SAFETY Safety Labels and Locations Warning Label WARNING Operation of this vehicle by children age 12 and under increases the risk of severe injury or death. NEVER permit children age 12 and under to operate or ride in this vehicle. WARNING VEHICLE OVERTURN could cause severe injury or death.
FEATURES AND CONTROLS Seats Driver’s Seat Adjustment 1. Lift the seat latch lever 1 located under the right front edge of the driver’s seat. 2. While holding the lever upward, slide the seat forward or rearward to the desired position, then release the lever.
FEATURES AND CONTROLS Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2.
FEATURES AND CONTROLS Ignition Switch Ignition switch has four positions: “OFF”(close)position:All circuits are turnoff except emergency light, electric fan and cigarette lighter. “ACC” position: lights, horn, windshield wiper “ON”(open)position:All circuits except engine are connected, and they could start at any moment or make engine keep running status.
FEATURES AND CONTROLS Gear Selector F: Forward N: Neutral R: Reverse The gear selector is located between the seats. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.
FEATURES AND CONTROLS Tip: Always set the parking brake whenever the vehicle is left unattended. Operating the vehicle while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage. Always be sure to disengage the parking brake before operating the vehicle.
OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Vehicle Break-in Period The break-in period for your new vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.
OPERATION Vehicle Break-in Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 50. Add the recommended oil as needed to maintain the oil level in the safe operating range.
OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Page Brake system/pedal travel...
OPERATION Safe Operation Practices 1. Complete the New Operator Driving Procedures outlined on pages 35-36. 2. Do not ride at night or when visibility is poor (rain, fog, dusk). Your vehicle doesn't have lights that are designed for driving in these conditions. 3.
OPERATION Starting the Engine 1. Sit in the driver's seat and fasten the seat belt. 2. Place the transmission in neutral. Set the parking brake. 3. Apply the brakes. 4. Do not press the throttle pedal while starting the engine. 5.
OPERATION Stopping the Engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in neutral. 3. Set the parking brake. 4. Stop the engine. Braking 1. Release the throttle pedal completely. (When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.) 2.
OPERATION New Operator Driving Procedures 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Review the section of this owner’s manual about starting the engine, stopping the engine, braking and parking (pages33-34). 3.
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OPERATION 13. Check your surroundings. Make sure the area is clear of people and obstacles. 14. Keeping both hands on the steering wheel, slowly release the brakes and press the throttle with your right foot to begin driving. 15. Drive slowly at first. Practice starting, stopping, turning, using the throttle and brakes and driving in reverse.
OPERATION Driving with a Passenger 1. Complete the New Operator Driving Procedures outlined on Pages 35-36. 2. Perform the pre-ride inspection. 3. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. 4.
OPERATION 7. Make sure the passenger is wearing appropriate riding gear, including an approved helmet and eye protection. See page 4. 8. Make sure the passenger secures the seat belt. 9. Tell your passenger to always keep hands and feet inside the vehicle at all times. 10.
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OPERATION Follow these precautions when driving in slippery conditions: 1. Slow down before entering slippery areas. 2. Be alert, watch the path ahead and avoid quick turns, which can cause skids. 3. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. 2. Avoid steep hills (15° maximum). 3. Drive straight uphill. 4. Never climb hills with excessively slippery or loose surfaces. 5. Drive at a steady rate of speed. Never press the throttle suddenly.
OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Driving on a sidehill improperly cause loss of control or overturn. If crossing a hill is unavoidable, follow these precautions: 1. Drive slowly and use extreme caution. 2.
OPERATION Driving Through Water Your vehicle can drive through shallow water. Make sure the water is no deeper than the floor of the vehicle. Follow these precautions when driving through water: 1. Check water depth. Never drive through water that is deeper than the floor level.
OPERATION Driving Over Obstacles Follow these precautions when driving over obstacles: 1. Always check for obstacles before driving in a new area. 2. Look ahead and watch the terrain. Always be alert for hazards such as logs, rocks and low hanging branches.
OPERATION Driving in Reverse Follow these precautions when driving in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never apply the throttle suddenly. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
OPERATION Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Place the transmission in neutral. 2. Set the parking brake. 3. Stop the engine. 4.
MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your dealer.
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval (whichever comes first) Item Remarks Miles(Km) Hours Calendar Steering - Ⅱ Daily - Tires - Daily - Check each day before driving the vehicle. Make Ⅰ...
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MAINTENANCE Periodic Maintenance Chart Maintenance Interval (whichever comes first) Item Remarks Miles(Km) Hours Calendar Rear Suspension 500 (800) Lubricate Ⅰ 600 (1000) Ⅰ Spark plug Inspect; replace as needed 100 H Inspect; replace as needed Ⅱ - Front wheel bearings Inspect, lubricate, adjust Shift Linkage 500 (800)
MAINTENANCE 3.If your vehicle often operate on rough terrain ,you must maintenance to maintain your vehicle’s performance. 4.Change every two years , have a qualified dealer perform these operations. Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 50.
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MAINTENANCE Engine Oil Oil Check Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. Position the vehicle on a level surface. 2. Remove the dipstick. Wipe it dry with a clean cloth. 3. Reinstall the dipstick completely. 4.
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MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 50 .Always change the oil filter wheneven changing oil. The engine drain plug is located on the bottom of the crankcase. 1.
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MAINTENANCE Engine Oil Oil and Filter Change 9. Install the new oil filter cartridge with an oil filter wrench ,and then tighten it to the specific torque with a torque wrench .Oil filter cartridge tightening torque:17N·m (17m·kgf,12ft·lbf). 10. Reinstall the sealing washer on the drain plug 11.
MAINTENANCE Spark Plugs Spark Plug Gap/Torque Plug Tightening Torque Electrode Gap 0.6-0.7 mm 9-11 ft. lbs. (12-15 Nm) Using non-recommended spark plugs can result in serious engine damage. Always use our NOTICE company recommended spark plugs. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 50. Access the air box through the rear cargo box. 1. Remove the air filter fixed screw 1 and the cover 2 .
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MAINTENANCE Filter Systems Air Filter 5. Clean away any oil or sediments in the air box. 6. Reinstall the filter element and air box cover. Secure the fixed screw. Never operate the vehicle with the filter element removed. Dirt will enter the engine, NOTICE causing rapid wear and severe damage to the engine.
MAINTENANCE Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise.
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MAINTENANCE Throttle System Throttle Freeplay Inspection 1. Place the transmission in neutral. Set the parking brake. 2. Start the engine. Allow it to warm up thoroughly. 3. Measure the distance the throttle pedal moves before the engine begins to pick up speed. Freeplay should be 1/16 to 1/8 inches (1.5-3 mm).
MAINTENANCE Carburetor Common sense: Install the carburetor, the carburetor must ensure that engine to connect with sealing flange department, in order to avoid leakage, resulting in engine starts hard, no idling or idling unstable failure. 1. Carburetor Idle Adjustment: carburetor factory has been idle mixture screw fine adjustment, the general initial use, the user without the need for any adjustments, so as to avoid unnecessary trouble.
MAINTENANCE Brakes Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding. See page 60 for brake fluid information. If you discover any irregularities in brake system operation, including excessive pedal travel, contact your dealer for proper diagnosis and repairs.
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MAINTENANCE Brakes Brake Fluid Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 3 or DOT 4 brake fluid. After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.
MAINTENANCE Steering Wheel Inspection 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3. There should be 0.8"-1.0" (20-25 mm) of freeplay. 4. If there is excessive freeplay or strange noises, or the steering feels rough or catchy, have the steering system inspected by an authorized dealer.
MAINTENANCE Tires Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth mea- sures 1/8" (3 mm) or less. Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury.
MAINTENANCE Drive Chain Lubrication Lubricate the drive chain with chain spray lube or an approved chain lube at the general lubrication interval specified in the Periodic Maintenance Chart beginning. Lubricate more often under severe use, such as in dirty or wet conditions. Washing the drive chain with a high pressure NOTICE: washer or gasoline can cause premature wear...
MAINTENANCE way, then measure chain slack. It should have 1/4"-1/2" (6-12 mm) deflection. 4. If the chain needs adjustment, use the procedure as below. Drive Chain Slack Adjustment 1. Loosen the four rear housing mount bolts (two on each side). 2.
WARRANTY LIMITED WARRANTY Company gives a SIX MONTH LIMITED WARRANTY on all components of your vehicle against defects in material or workmanship. This warranty is transferable to another consumer during the warranty period through a company dealer. REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to company within ten days.
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WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. COMPANY FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY.
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WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Company dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Company dealer who sells the same line as your vehicle.
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MODEL 150UTV 200UTV Starting system Electric Lubrication system Pressure spray Engine oil: Type Recommended engine oil classification Tire: Type Tubeless Size front 19×7.00-8 rear 20×10.00-10 Electrical: Ignition system C.D.I.
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MODEL 150UTV 200UTV Generator system A.C. magneto Driving System Type Automatic Constant Variable Transmission Final Drive Chain Shift Type F/N/R Suspension: Front suspension Single A-arm Rear suspension Dual Shock swing arm Shock absorber: Front shock absorber Coil spring Rear shock absorber Coil spring Brake: Foot Activated, 4-wheel hydraulic disc...
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Do you have a question about the Little Chief and is the answer not in the manual?
Questions and answers