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Summary of Contents for Glow-worm Envirosorb3
- Page 1 The energy you need Installation instruc- tions Envirosorb₃...
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Page 2: Table Of Contents
Contents Contents Checking the product's status codes ....26 Checking the electrical installation ...... 26 Start-up following maintenance ......26 Safety ..............3 Troubleshooting ..........26 Action-related warnings ......... 3 Troubleshooting ........... 26 Required personnel qualifications ......3 Fault codes ............26 General safety information ........ -
Page 3: Safety
Safety 1 Safety ▶ Secure against being switched back on again. Action-related warnings ▶ Wait for at least 3 minutes until the con- Classification of action-related warnings densers have discharged. The action-related warnings are classified in ▶ Check that there is no voltage. accordance with the severity of the possible ▶... -
Page 4: Regulations (Directives, Laws, Standards)
1 Safety 1.3.7 Risk of material damage caused by Regulations (directives, laws, using an unsuitable tool standards) ▶ Use the correct tool to tighten or loosen As part of the installation, commissioning and screw connections. operation of the heat pump and the DHW storage you must take into account the cur- 1.3.8 Avoid environmental damage rent versions of the following regulations or... -
Page 5: Local Regulations
Safety 1 Local regulations standards and provisions in eff ect at the time. Benchmark places responsibilities on both manufacturers and installers. The purpose is 1.8.3 Reminder of existing regulatory acts to ensure that customers are provided with – EC regulation No. 20372000 from the 29th the correct equipment for their needs, that it of June 2000 This European regulation re- is installed, commissioned and serviced in... - Page 6 1 Safety heating and hot water central heating sys- tems and for hot water generation. Intended use includes the following: – observance of accompanying operating, installation and servicing instructions for the product and any other system compon- ents – installing and fitting the product in accord- ance with the product and system approval –...
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Page 7: Notes On The Documentation
Notes on the documentation 2 Notes on the documentation protection agent should be added to the heating water as the heating water temperature may fall below the freez- ing point in the event of a power cut, which poses a risk Observing other applicable documents of frost to the heating installation. -
Page 8: Permitted Hydraulic Configurations
3 System overview 3.2.3.1 Application limits in heating mode 3.3.2 Indirect connection to a heating installation (Envirosorb via a hydraulic module [2;60] [28;60] [35;60] [-10;55] [46;58] [-15;45] [46;22] [-15;22] [28;22] [35;22] System diagram (Envirosorb Heating mode application A Water temperature limits B Air temperature 23 20... -
Page 9: System Diagram (Envirosorb 8, Envirosorb Envirosorb 15)
Overview of the equipment 4 System diagram (Envirosorb Overview of the equipment Envirosorb 11, Envirosorb Type designation and serial number 24 20 14 High-pressure pressure switch in the coolant cir- Air inlet temperature cuit sensor 15 High-pressure sensor in Ribbed pipe heat ex- The type designation and serial number are on the identifica- the coolant circuit changer... -
Page 10: Assembly And Installation
5 Assembly and installation Assembly and installation ▶ During transport, do not tilt the heat pump by any more than the maximum angle of 45°. Preparing for fitting and installation 5.1.1 Delivery, transport and positioning Use the transportation belt to carry the product to the 5.1.1.1 Transporting the product final installation site. - Page 11 Assembly and installation 5 5.1.1.3 Checking the scope of delivery Envirosorb 8 ▶ Check the contents of the packaging units 4 1 5 Envirosorb 11 Quant- Description 1 1 0 Condensate discharge Bag with seals Vibration-isolating feet Purge hose 5.1.2 Complying with clearances and installation clearances 5.1.2.1 Unit dimensions and connection...
- Page 12 5 Assembly and installation 5.1.2.2 Installation clearance Envirosorb 15 4 1 5 1 1 0 1 3 4 Clearance For heating mode > 250 mm > 1000 mm > 120 mm* Size increases by 45 mm > 600 mm when using the vibration >...
- Page 13 Assembly and installation 5 5.1.2.3 Selecting the installation site dB(A) ▶ Observe all valid regulations. ▶ Install the product outside the building. ▶ Do not install the product: – Near a heat source, – Near flammable materials, – Near ventilation openings for adjacent buildings, –...
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Page 14: Carrying Out The Installation
5 Assembly and installation 5.1.2.4 Installing the heat pump Carrying out the installation 5.2.1 Removing the side casing Note the safety information in this manual and in the operating instructions before installing the product. Install the product on steel beams, concrete blocks or using a wall holder (accessory). -
Page 15: Hydraulics Installation
Assembly and installation 5 – Maximum length: ≤ 8 mm Insulate the lines (including those running below ground) with UV-resistant and high-temperature-res- Align the product horizontally so that condensate can istant insulation between the product and the heating flow. installation. In order to avoid transferring vibrations to the surround- Note ing buildings, use flexible connection pipes on the... - Page 16 5 Assembly and installation Install a flexible connection pipe (1) and (6) (to be provided on-site) with an O-ring and a stop valve to each of the connections for the heat pump heating flow and return. Check the connections for tightness. 5.3.2 Connecting the swimming pool (optional) Danger!
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Page 17: Carrying Out The Electrical Installation
Assembly and installation 5 5.4.2 Standard tariff Make sure that the condensate drain pipe ends in a gravel bed. 5.4.2.1 230 V connection Note The condensate drain pipe must not be FLOOR H longer than 365 mm, otherwise it may freeze EBUS over. - Page 18 5 Assembly and installation 5.4.3 Laying the 24 V cabling Ø A Ø A X7 FLOOR H EBUS eBUS connection in the Limit thermostat connec- heat pump (observe the tion (underfloor protective polarity) circuit) eBUS connection in the heat pump control module Feed the cable through the cable duct.
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Page 19: Connection Diagrams
Assembly and installation 5 Connection diagrams 5.5.1 Connection diagram X10CA X60DA X700 Temperature sensor of the ribbed pipe heat exchanger Coolant circuit temperature sensor Temperature sensor after the plate heat exchanger Heat pump heating flow temperature sensor Coolant circuit pressure switch Heat pump heating return temperature sensor Compressor inlet temperature sensor Air inlet temperature sensor... - Page 20 5 Assembly and installation Main PCB LED status display Coding resistance Heating circuit high-efficiency pump with flow sensor Diagnosis software connection 4-way valve Fan 1 PCB installation Fan 2 (with 15 kW only) Rotary piston compressor Fan PCB Inverter box Crankcase heating Temperature sensor for ribbed pipe heat exchanger Drain pan electrical heating rod...
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Page 21: Start-Up
Start-up 6 Start-up ▶ To purge the heating circuit, open the purging valve by a 1/4 rotation (B) using an open-end spanner. Run the start-up ▶ Increase the operating pressure in the heat pump heat- ing circuit. Before starting up the product, read through the operat- –... -
Page 22: Filling The Heating Installation
6 Start-up – Fernox F2 Heating water char- Unit Low-salt Saline – Sentinel X 100 acteristics – Sentinel X 200 — pH value at 25 °C 8,2 … 10,0 8,2 … 10,0 Additives for frost protection intended to remain Oxygen mg/l <... -
Page 23: Operating Noises
Start-up 6 – Operating noises Operating pressure: 0.15 … 0.2 MPa (1.50 … 2.0 bar) ▶ Open the service valves on the back of the product. ▶ Remove the hose and the mixing container. "Hhmmm..." (*) 6.8.1.1 Available pressure in the heat pump heating circuit "Ttsheeh...!"... -
Page 24: Installing The Side Cladding
7 Maintenance Installing the side cladding Envirosorb Envirosorb Flow rate increase (l/h) Temper- Temper- Temper- ature ature ature 5 °C 15 °C 25 °C Water 60% alcohol 30% propylene glycol Liquid 50% propylene type glycol 30% ethylene glycol 50% ethylene glycol –... -
Page 25: Instructions Before Carrying Out Maintenance Work
Maintenance 7 Instructions before carrying out Cleaning the product maintenance work 7.5.1 Cleaning the front Observe the basic safety rules before carrying out mainten- Warning. ance work or installing spare parts. Risk of injury due to sharp-edged casing. Danger! The product's casing sections have sharp edges. -
Page 26: Draining The Product
8 Troubleshooting Note If necessary, you can drain the heating installation using this drain cock by opening the stop valves on the back of the heat pump. Checking the product's status codes You can check the product's status codes at any time to see which operating condition the heat pump is in. -
Page 27: Decommissioning 9
Dispose of or recycle the product and its components. 10 Customer service For contact details for our customer service department, you can write to the address that is provided on the back page, or you can visit www.glow-worm.co.uk. 11 Disposal 11.1 Recycling and disposal ▶... -
Page 28: Appendix
Appendix Appendix Heat pump schematic Heat pump schematic drawing (Envirosorb PZHH Flow heating circuit temperature sensor Service valve for the high-pressure range of the coolant circuit Return heating circuit temperature sensor High-pressure pressure switch in the coolant circuit High-efficiency pump with flow sensor High-pressure sensor in the coolant circuit Expansion vessel Compressor outlet temperature sensor... -
Page 29: Heat Pump Schematic Drawing (Envirosorb 3 8)
Appendix Heat pump schematic drawing (Envirosorb PZHH Flow heating circuit temperature sensor Service valve for the high-pressure range of the coolant circuit Return heating circuit temperature sensor High-pressure pressure switch in the coolant circuit High-efficiency pump with flow sensor High-pressure sensor in the coolant circuit Expansion vessel Compressor outlet temperature sensor Drain valve... -
Page 30: Heat Pump Schematic Drawing (Envirosorb 3 11)
Appendix Heat pump schematic drawing (Envirosorb PZHH Flow heating circuit temperature sensor Service valve for the high-pressure range of the coolant circuit Return heating circuit temperature sensor High-pressure pressure switch in the coolant circuit High-efficiency pump with flow sensor High-pressure sensor in the coolant circuit Expansion vessel Compressor outlet temperature sensor Drain valve... -
Page 31: Heat Pump Schematic Drawing (Envirosorb 3 15)
Appendix Heat pump schematic drawing (Envirosorb PZHH Flow heating circuit temperature sensor Service valve for the high-pressure range of the coolant circuit Return heating circuit temperature sensor High-pressure pressure switch in the coolant circuit High-efficiency pump with flow sensor High-pressure sensor in the coolant circuit Expansion vessel Compressor outlet temperature sensor Drain valve... -
Page 32: C Technical Data
Appendix Parameter Explanation Default Adjustment Own setting setting range Language Select the required language here. 02 English 01 Deutsch 02 English 03 Français 04 Italiano 05 Dansk 07 Castellano 08 Türkçe 09 Magyar 11 Українська 15 Svenska 16 Norsk 18 Čeština 19 Hrvatski 20 Slovenčina 22 Slovenščina... - Page 33 Appendix Envirosorb Envirosorb Envirosorb Envirosorb 11-1 ph 15-1 ph Electric connection 230 V/50 Hz 230 V/50 Hz 230 V/50 Hz 230 V/50 Hz Fuse type Inverter controller fuse HRC 20 A 550 HRC 20 A 550 HRC 32 A 550 HRC 32 A 550 Level of protection IP 25...
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Page 34: D Status Codes
Appendix Technical data – Coolant circuit Envirosorb Envirosorb Envirosorb Envirosorb 11-1 ph 15-1 ph Coolant type R410A R410A R410A R410A Coolant contents 1.80 kg 1.95 kg 3.53 kg 4.40 kg Maximum permissible 4.15 MPa 4.15 MPa 4.15 MPa 4.15 MPa operating overpressure (41.50 bar) (41.50 bar) - Page 35 Appendix Code Meaning Heating mode: Start command for the compressor Product in heating mode Product in hot water handling mode Heating mode: Water temperature exceeded Hot water handling mode: Water temperature exceeded Heating mode: Pump overrun Thawing mode: Pump pre-run Product in thawing mode Thawing mode: Pump overrun Pump operated by remote control (auxiliary)
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Page 36: E Overview Of Fault Codes
Appendix Code Meaning Fault: Inverter overcurrent Fault: Inverter voltage too low Fault: Inverter voltage too high Internal inverter fault message Fault: Inverter heat sensor Fault: Inverter overload Fault: Fan Management Unit PCB eBUS communication error Fault: Flow rate Communication error with inverter Fault: Maximum compressor current Fault: Electronic expansion valve Fan speed too low... - Page 37 Appendix Code Meaning Cause – Compressor outlet temperature too high (depends on Coolant quantity too low – the compressor's operating range) Sensor is faulty or incorrectly connected to the main PCB – Pressure drop in the liquid line (pressure loss) –...
- Page 38 Appendix For further technical information, please call 0844 6933 133. Installation instructions Envirosorb₃ 0020154078_03...
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Page 39: Index
Index Index Back Cleaning................. 25 Cable duct ................18 CE label ................. 4 Connection diagram ............19 Documents ................7 Electrical diagram..............19 Electricity ................3 Filling ................... 22 Front Cleaning................. 25 Heating water Preparing ............... 21 Hot water temperature............3 Identification plate .............. - Page 40 GLOW-WORM Nottingham Road, Because of our constant endeavour for Belper, Derbyshire. improvement, details may vary slightly DE56 1JT from those shown in these instructions. www.glow-worm.co.uk The energy you need © These instructions, or parts thereof, are protected by copyright and may be repro-...
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