Related Manuals for Kubota Impac 500
Summary of Contents for Kubota Impac 500
- Page 1 IMPAC 500 IMPAC™ for Kubota™ SAFETY, INSTALLATION, OPERATION & MAINTENANCE OWNER’S MANUAL MODEL Impac 500...
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Page 2: Table Of Contents
OPERATIONAL SAFETY..............4 - 6 INSTALLATION INSTRUCTIONS ..........7 - 14 IMPAC 500 OPERATING CONTROLS .......... 15 OPERATING THE IMPAC 500 SYSTEM........16 - 17 IMPAC 500 INSPECTION AND MAINTENANCE......18 - 21 ELECTRICAL WIRING DIAGRAM ..........22 QUALITY SERVICE / CONTACT INFORMATION ......23 CONTACT INFORMATION . -
Page 3: Introduction
Operator’s Manual to operate and service the unit safely and correctly. The Assembly and Installation sections of this Manual provide information to assemble and install the IMPAC 500™ system into the cargo box of your Locate the Product Serial vehicle. Number and record all relevant... -
Page 4: Safety
SAFETY LABELS Understanding Machine Safety Labels The unit’s Safety Labels, as shown in this section, are placed in important areas on your IMPAC 500™ unit to draw attention to potential safety hazards. The Safety Labels on your unit are pictorial, ensuring they are most easily and universally understood. - Page 5 SAFETY LABELS (cont…) CAUTION CAUTION - KEEP HANDS AWAY This label is positioned on the lifting arms near the “pinch points” where the lift arms, unit frame and linkages converge, as well as on the lift arm hydraulic cylinders where they pass into and out of the lift frame.
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Page 6: Operational Safety
NEVER overload. Overloads can cause damage and create unsafe operating conditions. Ensure that the rated load capacity of any sling, lifter or fitting is not exceeded. Learn to use the IMPAC 500™ System correctly. Take time to practice so that you are comfortable with the operating system. - Page 7 Maximum Load capacity at full extension – 227 kg (500lbs) Maximum Winch load capacity at full extension – 227 kg (500 lbs) NEVER lift anything with the IMPAC 500™ System while the Kubota™ is on an incline or side of hill. Maximum vehicle operating angle – 5 degrees NEVER lift anything into the bed that will not fit, cause the vehicle to be unstable when driven or that cannot be safely secured as to not move around when transported.
- Page 8 Lift the load only high enough to clear the tailgate or rear of the cargo bed. Keep fingers and arms well clear of the pinch points between the IMPAC 500™ System arms and frames.
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Page 9: Installation Instructions
Polaris Ranger™ PARK THE ON FLAT LEVEL GROUND Your Polaris Ranger™ IMPAC 500™ System is shipped in PARK BRAKE AND CHOCK THE WHEELS a box on a pallet. Using a crane, forklift or similar, place After the Polaris Ranger™ is securely parked, clear the the box/pallet on flat level ground, positioning it behind Polaris Ranger™... - Page 10 (Repeat on Driver/Passenger Side) Step 7 – Place Passenger side of the Impac 500 Unit on top of the Wall Mount use a 1/2” Step 6 – Use a 1/2” socket/wrench to bolt support bolts. Use socket/wrench to bolt the 5/16"...
- Page 11 {As shown above} Step 15 – Open the Kubota cargo bed outward to connect the Wire Part# WG164 72 inch Ignition Power Wire to the ignition terminal cable to the #10 post on the 4-Pole Solenoid. Run it over the engine make sure you are not on any hot spots touching the wire.
- Page 12 INSTALLATION INSTRUCTIONS (cont…) Step 16 – Install the Wire Part# WG161 120 inch Red and Black Quick Connect Wires by running it under the cargo bed and above the cargo bed brace bars. By following the existing wiring on the chassis going into the battery storage compartment. Connecting the Red cable to the 5/16” post on the 4-Pole Solenoid and the Black cable to the Batteries Ground Terminal.
- Page 13 INSTALLATION INSTRUCTIONS (cont…) Step 18 – Insert Actuator Cable through the top hole of the control box and connect it to the Actuator Control PEM Box. Push remanding cable into box and close the box with the cover. Use the existing holes clamp to secure the actutor cable to the control box.
- Page 14 Repeat the same without use the E5166PB Bridge Bracket on the Passenger Side as the Kubota has on welded in place and use E5165PB Passenger Side Bracket. On the welded Bridge Bracket on the passenger side use the EZ475 Hexagon Head Bolt, Metric M8-1.25x20mm Zinc.
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Page 17: Impac 500 Operating Controls
Push the switch toward “IN” to retract the lift arms. (See Figures 4a & 4b) Figure 1 STEP 2: Turn the key in the ignition switch, on the Kubota to get power to the P500 unit Figure 4a Figure 4b BOTTOM ROCKER SWITCH operates the Winch wire rope. -
Page 18: Operating The Impac 500 System
Maximum Winch load capacity at full extension – 227 kg (500 lbs) Maximum vehicle operating angle – 5 degrees STEP 2: Set the Kubota™ parking brake and leave the engine running to keep the battery charged. STEP 3: Make sure locking pin is inserted locking into locking bracket hole. - Page 19 Use the HOIST DOWN button to keep the load low during the process. Once the load is at the desired position, release the BOOM IN button to stop the lift arms. Slowly lower the load onto the Kubota™ bed by pressing and holding the HOIST DOWN button. STEP 12: Once the load is resting safely in the Kubota™...
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Page 20: Impac 500 Inspection And Maintenance
IMPAC 500 INSPECTION & MAINTENANCE ™ Your IMPAC 500™ System is designed to give years of faultless operation. However, as with any mechanical product, periodic inspection and maintenance is required to keep the unit in its best operating condition. Here are a few tips that Owners/Operators should periodically . perform to keep the unit in top condition. - Page 21 1012 Second Street Anacortes, WA 98221 USA Telephone: 360-293-8488 Fax: 360-293-8480 www.psrope.com email: sales@psrope.com ® Inspection Guidelines for Plasma Synthetic Ropes Puget Sound Rope Company Plasma ropes have been used extensively in numerous diverse applications for many years. Over this time period, particular operating conditions and hazards have been identified which are more harmful to Plasma than to steel.
- Page 22 Inspection Guidelines for Plasma Rope Below are some suggestions for inspecting Plasma for the above damage conditions. Each end user should develop their own method of routinely inspecting these lines for damage prior to heavy use. The method and frequency of inspection will depend on the end users experience and usage level.
- Page 23 Rope Replacement: Ropes that show severe damage should be replaced, repaired (damaged areas cut out and re- spliced), or down-rated to other applications. Examples of severe damage in Plasma rope include (but are not limited to): a. More than 2 strands severed within a 2-foot segment b.
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Page 25: Wiring Diagram
HPU Starter 4-Pole Connect to Ignition Power Wire Positive On Battery Part# WG162 EZ677- Kubota Power Wire to Fuse Block Circuit Breaker (Battery to 4-Pole Solenoid) 50 AMP EZ173- 24in Red 8GA Wire Self Resetting Fuse EZ819- 1 Ring Terminal 8Ga x 10mm Stud EZ549- 1pcs Terminal, Ring #8 x 5/16"... -
Page 26: Warranty
IMPAC MFG's sole and exclusive liability and the Buyer’s sole and exclusive remedy, under this Warranty, is the repair or replacement of any materials or parts determined to be defective by IMPAC 500™ . In no event shall IMPAC 500™ be liable for incidental or consequential damages, including, but not limited to inspection or transportation cost, cost of cover, loss of profits, loss of use, damages or injury of any kind based upon claim for breach of Warranty. -
Page 27: Specifications
IMPAC 500 SPECIFICATIONS ™ MODEL (IMPAC 500™ System for Kubota™ ) Manufacturer ……………………………………………………………………….……………..……….……..….…...…… IMPAC MFG™ Model Number ……………………………………………………………………………..…………..………..….……. IMPAC 500™ CAPACITIES Lift Capacity ……………………………………………………………………………………………..……….………..277 kg (500 lbs) Maximum Hydraulic load capacity at full extension ……………………………………………………..…. 277 kg (500 lbs) Winch Capacity ………………………………………………………………………..………………...……...…..….. -
Page 28: Notes
IMPAC 500 NOTES ™ Page 26...
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