NC ENGINEERING SW1.5 Operator's Instruction Manual

Site dumper

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

INSTRUCTION

REVISION

SW1.5 Site Dumper

OPERATORS

MANUAL

NC ENGINEERING (HAMILTONSBAWN) LTD

2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9SF

Tel: 028 38871970 Fax: 028 38870362

sales@nc-engineering.com www.nc-engineering.com

email:

ORGINAL INSTRUCTIONS

Table of Contents

Summary of Contents for NC ENGINEERING SW1.5

Page 1 ORGINAL INSTRUCTIONS SW1.5 Site Dumper SW1.5 Site Dumper SW1.5 Site Dumper SW1.5 Site Dumper OPERATORS OPERATORS OPERATORS OPERATORS INSTRUCTION INSTRUCTION INSTRUCTION INSTRUCTION MANUAL MANUAL MANUAL MANUAL NC ENGINEERING (HAMILTONSBAWN) LTD 2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9SF Tel: 028 38871970 Fax: 028 38870362 sales@nc-engineering.com www.nc-engineering.com...
Page 3 Dear Customer Even if you have operated this type of equipment before, it is very important that your new equipment operations and instructions are explained to you by a Dealer Representative following delivery of your equipment. This will explain the operating controls and enable you to gain maximum productivity from your new dumper.
Page 5 Pre Handover Check List Return form to NC ENGINEERING (HAMILTONSBAWN) LTD 2 Killyrudden Road Hamiltonsbawn Co Armagh BT61 9SF DISTRIBUTOR/DEALER:……………… HOURMETER READING: ……………… EQUIPMENT MODEL: ………………… DELIVERY DATE: ………………………. EQUIPMENT SERIAL No:……………… TODAYS DATE: …………………………. Customer Name (Please Print): ………………………………………………………………...
Page 6 At Delivery Point with Customer ⁭ Explain parts book ⁭ Explain all warning labels on equipment ⁭ Show location of all serial numbers on equipment Lubrication & Maintenance ⁭ Explain maintenance requirements, fuel & lubricant specifications ⁭ Instruct how to use service schedules of maintenance handbook ⁭...
Page 7: Table Of Contents
Contents Page No. Declaration of Conformity Noise Level Declaration Vibration Declaration Post Delivery Checks Machine Data Skip & Loading Information Steering Transmission Brakes Engine Vehicle Identification Plate - VIN Safety Decals and Descriptions Safety Information ROPS Seatbelt & Seat Adjustment Battery Isolator Warning Others Skip Prop...
Page 8 Contents Page No. Safe Operating Instructions Visibility Climbing / Descending Gradients Crossing Gradients ROPS Transportation Towing Procedure...
Page 9: Declaration Of Conformity
EC – DECLARATION OF CONFORMITY Machine description Site Dumper Make Type SW1.5 Manufactured by NC Engineering (Hamiltonsbawn) Ltd Address: 2 Killyrudden Road, Hamiltonsbawn Richhill, Co. Armagh. BT61 9SF This machinery has been designed and manufactured in accordance with the following European Standards: -...
Page 10: Noise Level Declaration
Noise Level Declaration The noise levels are measured according to ISO6395:1998 The noise level of this machine is 99dB ( A ) 82dB ( A ) :- A - Weighted sound power level. :- A - Weighted sound pressure level.
Page 11: Vibration Declaration
Vibration Declaration. The absence of a harmonised test code together with variable conditions under which this equipment may be used allows only representative figures to be quotes. Whole Body Vibration Level : a (m/s²) = 0.1 Hand / Arm : a ( m/s²...
Page 12: Post Delivery Checks
Post Delivery Checks On delivery of your new machine fully read this handbook: READ THIS HANDBOOK IN FULL Check the condition of the machine and make sure it has not been damaged during • delivery. Tightness of wheel nuts. • Check the following Oil levels in engine.
Page 13: Daily Checks
Routine Checks DAILY CHECKS Hydraulic filter indicator Coolant level Engine oil level Fuel Sedimentor Hydraulic oil Air filter level WEEKLY GREASE POINTS (Check each side of the dumper) Refer to maintenance instruction manual for further details on the above checks.
Page 14: Machine Data
Machine Data The following information is provided for operators for their own safety. Stay within the safe working limits of the machine. Never attempt to use the dumper for any task other than what it was intended for by the manufacturer.
Page 15: Steering
Machine Data STEERING Steering of the dumper is by an ‘Orbital’ hydrostatic steering unit, that articulates the centre of the machine using a hydraulic cylinder which in turn gives a steering motion. BRAKES Braking is provided by Hydrostatic retardation. A park brake automatically engages when the accelerator pedal is released.
Page 16: Safety Decals And Descriptions
Safety Decals and Descriptions SAFETY DECALS The Machine is fitted with a number of safety decals placed in areas to draw the attention of the users. It is important that before using the machine theses decals are read and un- derstood.
Page 17 Safety Decals and Descriptions Part No. Symbol. Descriptions. DEC~1920-033 Sound levels. DEC~1920-005 Skip controls. DEC~1920-005 DEC~1920-013 Do not operate controls until operators manual has been read. DEC~1920-013 DEC~1920-007 Safe gradients / Don’t side tip on gradient / Lower skip before moving 20% max 25% max 25% max...
Page 18: Safety Information
Safety Information FOR SAFETY & PROTECTION READ THE FOLLOWING Both operators and maintenance personnel must read the following safety notice. The information below is given for your own safety. They must be read before operating or carrying out any maintenance to the machine. Local site rules must be adhered to at all times.
Page 19 Safety Information Always use the correct fuel, oil and grease specified by the manufacturer. Check for over head obstructions and never operate the machine unless it is safe to do so. Do not use the dumper other than what it was intended for by the manufacturer.
Page 20: Safety Decals
Safety Information SAFETY DECALS The Machine is fitted with a number of safety decals placed in areas to draw the attention of the users. It is important that before using the machine these decals are read and understood. The decals must be clean and readable at all times, if they need to be replaced they can be obtained from NC spares department.
Page 21 Safety Information SAFETY DECALS...
Page 22: Rops
Safety Information ROLL OVER PROTECTION STRUCTURE (ROPS) FATIGUE AND FINITE LIFE PROBLEMS WITH ROPS. ROPS on the whole are maintenance free but in the unlikely event of a failure it is usually due to the operator not inspecting or periodically checking the ROPS for cracks, loose bolts, damage or other normal wear and tear.
Page 23: Seatbelt & Seat Adjustment
Safety Information SEAT BELT INFORMATION Improper inspection of the seat belt could cause serious injury or loss of • life in the event of an accident. In the event of an accident the entire seat belt system must be replaced. •...
Page 24: Seat Adjustment
Safety Information SEAT ADJUSTMENT WEIGHT ADJUSTMENT The seat can be adjusted for weight by screw knob (A). To add more compression to the seat for a heaver person turn the knob (A) clock-wise and anti-clock wise for a lighter person. The seat ranges from weights of 50kg-130kg and the desired weight can be acquired be turning knob (A).
Page 25 When mounting or dismounting the dumper, the grab handles provided must be used to retain balance. Grab handles are mounted on both sides of the dumper and must be used in conjunction with footsteps provided. Never attempt to use the steering wheel, control levers or forward - reverse lever for assistance.
Page 26: Battery Isolator
Safety Information BATTERY ISOLATOR The battery isolator is to be used when ever maintenance is being performed on the machine to stop accidental engine start up. The isolator switch can also be used in the event of long periods of the dumper being unattended e.g. meal breaks, overnight etc. This will prevent vandalism and use by unqualified site workers.
Page 27: Warning Others
Safety Information WARNING OTHERS The dumper is fitted with a number of devices to warn others nearby of impending danger from the machine. HORN The horn can be activated by pressing the button on the end of the FNR lever (A) Once the button is released the horn will stop.
Page 28: Skip Prop
Safety Information SKIP PROP Ensure the dumper is parked in a • straight position on firm level ground in an area that it will not cause an obstruction to others. Put the FNR lever to the neutral • position. When the engine is running, tip the •...
Page 29: Engine Canopy
Engine Canopy OPENING Access to the engine area is gained by lifting the engine canopy upwards. This is done by: Ensure lock (B) of handle (A) is unlocked. • Pull handle (A) to release the canopy latch. • Lifting the canopy, using handle (C). •...
Page 30: Driving Controls
Driving Controls LAYOUT OF CONTROLS (10) (11) (11) (12) (13) 1. Steering wheel 2. Instrument display 3. Park brake switch 4. Accelerator pedal 5. Hi-lift control lever 6. FNR lever 7. Horn 8. Ignition switch 9. Fuse & relay box 10.
Page 31: Starting Procedure
Driving Controls STARTING PROCEDURE Ensure neutral is selected on the FNR lever. The engine will not start if the FNR selector lever is in either forward or reverse. Check the Isolator is in the ON position. The starter switch has four stages 1.
Page 32: Acceleration
Driving Controls ACCELERATION To make the dumper go faster depress the accelerator pedal (A) with your right foot , this will increase the revs of the engine. SLOWING DOWN / STOPPING To slow down remove your foot from the accelerator pedal, this will automatically slow down the dumper.
Page 33: Dashboard Warning Lights
Dashboard Warning Lights Attention (Not Applicable To This Dumper) Engine failure / Malfunction . Low Hydraulic Oil (optional) If hydraulic oil drops below a minimum level this light will illuminate. Dumper should be filled to the correct level before continuing with work. Parking Brake This light will stay on when ever the park-brake is applied.
Page 34 Dashboard Warning Lights PRECAUTION AGAINST OVERHEATING Take the following actions in the event that the coolant temperature is nearly or more than boiling point, what is called “overheating” Take these actions if the LED’s on the bar-graph go into the red zone (A) 1.
Page 35: Safe Operating Instructions
Safe Operating Instructions VISUALLY CHECK MACHINE Ensure chassis lock is disengaged. Ensure controls and hydraulic rams are clean and free of debris. Check ROPS frame is upright, secure and not damaged. Seat belt is safe and secure and locks into place. All covers and mudguards are securely bolted down All hoses are free from fluid leaks All safety decals are legible.
Page 36: Visibility
Safe Operating Instructions VISIBILITY AROUND DUMPER Take care when driving the dumper. Before moving off always ensure there are no persons in areas of low visibility. Sound the horn to warn others of your approach. Don’t move off until you are sure no persons are obstructing your path.
Page 37: Climbing / Descending Gradients
Safe Operating Instructions CLIMBING / DESCENDING GRADIENTS Always reverse down steep inclines. ONLY fill the skip with free flowing materials. 25% max Avoid driving down gradients if possible. Use the brakes softly as sudden sharp braking will induce weight transfer on to the front wheels and may cause stability issues.
Page 38: Crossing Gradients
Safe Operating Instructions CROSSING GRADIENTS Muddy slippery ground conditions will effect the ascending and descending capabilities of the machine. Special care must be taken when crossing gradients with these conditions to prevent the dumper sliding side ways and out of control of the operator. DO NOT Drive across sloping surfaces with the skip raised Machine could tip causing injury or death.
Page 39: Rops
Safe Operating Instructions ROPS BAR The dumper is fitted with a folding ROPS bar, which can be lowered for transportation purposes. LOWERING Remove beacon from (A) and put in storage • position under the engine cover. Remove the Linch Pins from the pins (B). •...
Page 40: Transportation
Safe Operating Instructions USING THE DUMPER FOR TOWING LOADS This dumper is not designed as a towing vehicle, but if the machine has to be used for towing an implement make sure the weight of any trailer and its load does not exceed half the rated payload of the dumper.
Page 41: Towing Procedure
Safe Operating Instructions TOWING PROCEDURE The dumper may only be towed using suitable towing equipment such as a towing bar or cable. These must be fixed to either the towing hitch (optional) or the tying down eyes at the front or rear axle. The dumper may only be towed when the following steps have been carried out.