Material Type; Wood Screw - Viking VUWC15”W Use & Installation Manual

CUSTOM WOOD FRAME INSTALLATION (DFUW Model) (cont.)
W
1-23/32"
(38.8 cm)
H
Typical 4
Front of
Sides
overlay
panel
Figure 2
Glass Door Models
Step 5: Clamp panel to door
Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be careful
not to crush the foam in the door or scratch the door.
Step 6: Drill holes in overlay panel
Remove the hinge adapter bushings from the top and bottom door hinge adapters. (See Figure 6). Using the holes in
the hinge adapters drill 5/16" (8 mm) diameter clearance holes into the overlay panels 3/4" (20 mm) deep. These will
be clearance holes for the top and bottom hinge pins.
Also, at this time, drill the screw pilot holes for attaching the overlay panel to the door. Select the size of the hole from
Table B. Be careful not to drill the pilot holes through the overlay panel but only 1/2" (12.7 mm) deep.

Material Type

Hardwood
Softwood
Model W
14-5/16" 30-5/16"
15"
(36.4 cm) (76.1 cm)
23-7/16" 30-5/16"
24"
(59.5 cm) (76.1 cm)
Table A
Glass Door Models

#8 Wood Screw

3/32" (2.4 mm) Diameter. Pilot Hole
5/64" (2.0 mm) Diameter. Pilot Hole
Table B
10
CUSTOM WOOD FRAME INSTALLATION (DFUW Model) (cont.)
Step 7: Mark and drill lock hole
Locate and mark with a pencil the location of the lock hole on the overlay panel, this is the hole in the top corner of
the handle side of the door. Remove the clamp and remove the overlay panel from the door. On the backside of the
panel where you marked the lock location drill a 13/16" (20.5 mm) diameter counter bore 7/16" (11.0 mm) deep into
the overlay panel. Drill a 15/32" (12.0 mm) diameter hole through the overlay panel centered on the counterbore
H being careful not to splinter the wood on the face side of the panel. (See Figure 3).
Step 8: Assemble the lock parts
Two (2) lock extensions are supplied with the lock. Use the longer extension for a 3/4" thick overlay panel and the
shorter one for a 5/8" thick panel. Assemble the lock extension, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 3 and 4.
brass extension
spring washer
nut
lock
15/32"
hole
13/16"
counter bore
7/16" deep
3/4"
wood panel
Section A-A
Scale 1:1
Figure 7
11
cam
Phillips screw
inner door