Safety Information When using this machine, following safety precautions should always be followed. Notation conventions Whenever necessary, the following points for attention are indicated in this manual. WARNING: Indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury. CAUTION: Indicates a potentiality hazardous situation which, if instructions are not followed, may result in minor or moderate injury or damage to machine or property.
TABLE OF CONTENTS What You Can Do With This Machine .................... 5 Main Components ........................... 6 General ............................6 Infeed section, upper ........................7 Infeed section, upper ........................8 Control Panel ..........................9 Accessories (optional) ........................ 10 1. Basics ....................11 Turning On / Off the Power ......................
What You Can Do With This Machine BM 61 stand alone unit BM 61 against a collator/feeder 510 The BM 61 automatic Booklet Maker combines features from large and advanced systems into one compact unit designed to meet the highest demands for productivity, safety and ease of operation.
Main Components General 1. Top cover 2. Upper pressure roller assembly (Only used for ON-line operation to Collator) 3. Press area, machine release (Press here and the Booklet Maker will be released from the Collator and can be rolled away) 4.
Infeed section, upper 1. Positioning holes, small paper width (310/306:Used for A4/8½” paper widths or sizes nearby. 510: Not used.) 2. Positioning holes, large paper width (310/306: Used for A3/11” paper widths or sizes nearby. 510: Used for all paper sizes) 3.
Control Panel 1. Power switch 2. Low staples indicator 3. Jam indicator * 4. Stapling ON / OFF 5. Folding ON / OFF 6. Automatic start ON / OFF (Can only be used OFF-line) Automatic start SAFE MODE/ FAST MODE (Can only be used ON-line) 7.
Accessories (optional) 1. Belt Stacker 2. Adapter 3. Delivery Tray 4. Knob, Delivery Tray (By loosening the knob the Delivery Tray can be adjusted for correct paper size)
1. Basics Turning On / Off the Power Plug the power cord into the wall outlet and into the bookletmaker. Set power switch (A) to 1 to turn on the power, if power on the green lamp (B) will lit. To turn off the power set power switch (A) to 0, if power off the green lamp (B) will also be turned off...
Paper Settings Set up for non-standard paper sizes This procedure is to enable ON-line operation with paper sizes that deviate from the standard A4/A3 and 81/2“x11”/11”x17” sizes. Perform the setup of the Booklet Maker for the paper size. Attach the Booklet Maker to the Collator, using the positioning holes on tBookletMaker that best matches the paper size.
2. Settings ON-line Stapling and folding Open the top cover. Set the two side joggers to the correct paper size according to the scale. Insert a set to the stapling area. Move the rear side jogger up against the paper to verify that the side jogger aligns the sheets.
OFF-line Stapling and folding Remove the upper pressure roller assembly. Flip over the side jogger upper guides (both side joggers). Lower the rear jogger unit by pressing the rear jogger unit forward and downwards (green marked). Open the top cover. Set the side jogger to the correct paper size according to the scale.
4.1.5 Block stapling - Option 1 Lower the rear jogger by pressing the rear jogger unit forward (green marked). Remove the upper pressure roller assembly. Flip over the side jogger upper guides (both side joggers). Open the top cover. Set the side jogger to the correct paper size according to the scale. Insert a set into the stapling area.
4.1.6 Block stapling - Option 2 Lower the rear jogger by pressing the rear jogger unit forward (green marked). Remove the upper pressure roller. Flip over the side jogger upper guides (both side joggers). Open the top cover. Set the side jogger to the correct paper size according to the scale. Insert the two red pins in the holes in the side joggers.
3. Operation Operating the bookletmaker Operating ON-line Verify that the set up of the Booklet Maker is completed. Select “third party output” on the Collator. Press “calibration” on the Collator. The set will enter the Booklet Maker and remain in the stapling section unstapled. Verify that the set is completed/correct press the Collator start button.
4. Troubleshooting Troubleshooting PROBLEM POSSIBLE CAUSES ACTION Paper jam in fold roller Folding not selected Select folding on control panel section Side joggers set too tight Adjust side joggers correctly Too much material on belt stacker Switch on power, when the green button is lit, push it immediately for reversal feed motion on rolls.
5. General remarks Do’s And Don’ts Always connect the equipment to a properly grounded power source receptacle. When in doubt, have the receptacle checked by a qualified electrician Warning • Improper connection of the equipment grounding conductor can result in electrical shock. • Always follow all warnings marked on, or supplied with, the equipment. • Always locate the equipment on a solid support surface with adequade strenghth for the weight of the machine. • Always exercise care in moving or relocating the equipment • Always keep magnets and all devices with strong magnetic field away from the machine. • Do not use a ground adapter plug to connect the equipment to a power source receptacle that lacks a ground connection terminal.
Placing Your Machine Machine Environment • Always locate the equipment on a solid support surface with adequate strength for the weight of the machine. • Always keep magnets and all devices with strong magnetic fields away from the machine. If the place of installation is air-conditioned or heated, do not place the machine where it will be: • Subjected to sudden temperature changes. • Directly exposed to cool air from an air-conditioner. •...
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