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Gentsys R3 Installation Manual

Rotary swing gate operator
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R3/R5 installation manual
ROTARY
SWING GATE
OPERATOR

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Summary of Contents for Gentsys R3

  • Page 1 R3/R5 installation manual ROTARY SWING GATE OPERATOR...
  • Page 2 Company Profile Company Profile Centurion Systems (Pty) Ltd, South Africa, has been manufacturing automatic gate systems since 1986, and is committed to providing reliable, cost effective solutions in the field of gate and access automation. We offer a diverse range of products including gate motors, GSM-based products, garage door motors, remote controls, keypads, traffic barriers, proximity access control and intercom systems.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Declaration of Conformity ............4 Important Safety Instructions .

  • Page 4: Declaration Of Conformity

    Centurion Systems (Pty) Ltd Unit 13 Northlands Production Park Epsom Avenue Northriding Randburg Johannesburg 2196 Declares that the product: Product Name: R3/R5 Swing Gate Operator Product Options: All variants Conforms with the following specifications: Safety: IEC 60355-1:1991 & Am1:1994 & Am2:1999...

  • Page 5: Important Safety Instructions

    Important Safety Instructions Important Safety Instructions To ensure the safety of people, it is important that you read all the ATTENTION following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people. The installer, being either professional or DIY, is the last person on the site that can ensure that the operator is safely installed, and that the whole system can be operated safely.

  • Page 6: Fast Track

    Fast Track Fast Track These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time. Detailed installation features and functions are referred to later in this manual. Mechanical Setup Action Read and understand all safety instructions...

  • Page 7: Electrical Setup

    Fast Track Fast Track Electrical Setup Action Read and understand all safety instructions Page 5 Step 1 Connect all wiring: Page 27 Step 2 Set the gate origin: Page 27 Step 3 Release the manual override and close the gate(s) Use origin tool and line up marks Open gate ½...

  • Page 8: General Description

    General Description General Description The R3 & R5 rotary swing gate systems are designed to open and close swing gates. The CP75 controller is capable of handling both single and double swing gates and offers many features to suit almost any application.
  • Page 9 SPECIFICATION Input Voltage* 220V AC ±10% 50Hz 220V AC ±10% 50Hz AC Current draw (with C84E Battery Charger) 120mA 120mA DC Motor Voltage DC Current draw (Max) Maximum solenoid lock current draw Output shaft rotational speed 3.5 rpm 2.6 rpm Maximum output torque 95Nm 250Nm...

  • Page 10: Product Identification

    2,0m 2,5m 3,0m 3,5m R3 - Max. Allowable Leaf Mass: 400kg 400kg 320kg 225kg 160kg R3: For a 1,8m high gate, 25% coverage#: 75km/h 54km/h 44km/h 38km/h 34km/h R3: For a 1,8m high gate, 100% coverage#: 37km/h 27km/h 22km/h 19km/h...
  • Page 11 Baseplate Gearbox Battery (7 A/H) Charger (CP84ER5V01) Geared DC Motor Enclosure Uprights Master Controller (CP75) Warning Decal Slave Interface Card (CP75B) Wall Mount Bracket (Version 2) Controller Enclosure Pedestal (Version 2) † Pedestal and wall mount installations require different connecting arms. Be sure to use the correct connecting arm for the particular installation type.

  • Page 12: Required Tools & Equipment

    Required Tools & Equipment Required Tools & Equipment Electric Drilling Machine Spanners Crimping Tool 22mm Hammer and Pin Lugs 17mm 13mm Screw Drivers 3.5mm Flat G-Clamp Pliers / Side Masonry Bits - 6mm Side Cutters 20mm For Wall Mount Bracket Steel Bits 8,5mm/5,0mm/4,0mm 10mm Allen Key 9mm Allen Key...

  • Page 13: Site Considerations

    Site Considerations Site Considerations Install the gate operator only if: 1. It will not pose a hazard to the public. 2. There is sufficient clearance to a roadway and/or public thoroughfares. 3. The installation will meet all municipal and/or local authority requirements once completed. 4.

  • Page 14: Cabling Requirements

    Cabling Requirements Cabling Requirements LEGEND 220V AC mains cable via mains isolator Radio receiver cable (3 core 0,5mm switch (3 core LNE 0,5mm )*†, multistranded). Pedestrian key switch (if required) (2 core 0,5mm multistranded). Low voltage 16V AC battery charger supply (2 core 1,5mm )†.

  • Page 15: Operator Installation

    Products required per gate leaf automation: 1 x R3 or R5 operator. 1 x R3 or R5 operator. 1 x R3 or R5 long linkage hardware kit 1 x R3 or R5 long linkage hardware kit (which includes drive arm, connecting arm, (which includes drive arm, connecting arm, fasteners and bracket).

  • Page 16: Where To Position The Operator

    Where to Position the Operator Where to Position the Operator PEDESTAL POSITIONING FOR STANDARD INSTALLATION (SMOOTHEST MOVEMENT, BEST LOCKING) GATE LEAF IN CLOSED POSITION Gate opening angle BE SURE TO USE A ‘LONG’ CONNECTING ARM FOR THIS INSTALLATION TYPE. Gate Opening Gate Centre to Hinge Centre to Hinge Centre to...
  • Page 17 PEDESTAL POSITIONING FOR INSTALLATIONS WITH LIMITED SPACE GATE LEAF IN CLOSED POSITION Gate opening angle BE SURE TO USE A ‘LONG’ CONNECTING ARM FOR THIS INSTALLATION TYPE. Gate Opening Gate Centre to Hinge Centre to Hinge Centre to Drive Arm Edge of Motor to Gate Centre Angle (Degrees)
  • Page 18 PEDESTAL POSITIONING FOR OUTWARD OPENING GATES It is recommended to fit end stops in the open position of the gate to reduce gate movement when open. GATE LEAF IN CLOSED POSITION BE SURE TO USE A ‘LONG’ CONNECTING ARM FOR THIS INSTALLATION TYPE. Gate Edge or Gate Opening Hinge Centre to...
  • Page 19 PERPENDICULAR WALL MOUNT FOR INSTALLATIONS WHERE FOR INSTALLATIONS WHERE THE THE GATE OPENS 90 OR LESS GATE OPENS MORE THAN 90 GATE LEAF IN CLOSED POSITION GATE LEAF IN CLOSED POSITION Gate Opening Hinge Centre to Hinge Centre to Drive Arm Gate Centre to Angle (Degrees) Mounting Face...
  • Page 20 PARALLEL WALL MOUNT FOR INSTALLATIONS WHERE FOR INSTALLATIONS WHERE THE THE GATE OPENS LESS THAN 90 GATE OPENS MORE THAN 90 GATE LEAF IN CLOSED POSITION GATE LEAF IN CLOSED POSITION Gate Opening Hinge Centre to Drive Arm Gate Centre to Hinge Centre to Angle (Degrees) Mounting Face...
  • Page 21 GATE BRACKET LOCATION & PEDESTAL GATE BRACKET LOCATION & PEDESTAL HEIGHT FOR PEDESTAL MOUNT INSTALLATION HEIGHT FOR PEDESTAL MOUNT INSTALLATION C (See Fig. 7 to 9) C (See Fig. 6 to 8) Gate Bracket Cabling Pedestal Concrete 300mm² GATE & WALL BRACKET LOCATION FOR VERTICAL WALL MOUNT INSTALLATION Wall Bracket Gate Bracket C (See Fig.

  • Page 22: Mount Gate Bracket

    2. Determine a suitable position for the pedestal or wall mount bracket using the swing angle and dimensions A and B as found in the tables in Fig 7 to 11. (Values given in BOLD indicate the recommended dimensions). Before finalising the position of the pedestal or wall bracket, see points 5 &...

  • Page 23: Fasten Gearbox In Position

    8. Securely concrete the pedestal into position making sure that it is vertical, and at the correct height relative to the gate bracket, as shown in Fig. 12. Allow concrete sufficient time to cure. In the case of a wall mount installation, securely fix the wall mount bracket in the determined position to the wall or pillar using four M12 Rawl bolts.

  • Page 24: Fit The Drive Arm

    Gate leaf in Closed Position D = L - S Example: If L = 934 and S = 333 then D = 934 - 333 therefore D (drive arm length) = 300.5mm (Do NOT cut the drive arm to this length allow an extra 50mm i.e.
  • Page 25 Inner tube Outer tube Twist anti-clockwise to loosen. Retract inner tube completely Apply each of the warning decals to both the inward and outward faces of the gate frame. Twist clockwise until ski-pole lock starts to tighten Figure 17 Prepare Connecting Arm For Installation Figure 18 Apply warning decals to gate until the ski-pole lock starts to tighten.
  • Page 26 Wedge M12 Washer M12 Washer M12 Bolt M12 Bolt Figure 20 Assemble Clamp to Drive Arm (R3 only) Figure 21 Assemble Clamp to Drive Arm (R5 only) Gate closed and aligned GATE LEAF IN CLOSED POSITION NB. Hinge points Drive Arm...

  • Page 27: Electrical Setup

    Electrical Set-up Electrical Set-up 1. Always check that the circuit breaker in the electrical panel is in the WARNING OFF position, and that all high voltage circuits (more than 42.4V) are completely isolated from the mains supply before doing any work. 2.

  • Page 28: Get Into Programming Mode

    Setup Tool Manual Release Mechanism Figure 26 Fit Setup Tool into Release Mechanism Figure 25 Setup tool in stored position Setup Tool 8. Repeat the procedure for the other motor in a double swing system. Manual Release 9. Return the origin tool to its storage position on Mechanism the upright pillar and close the override dust cover.

  • Page 29: Select Either Master Or Slave Motor Setup

    Select either Master or TEST Slave motor setup Pushbutton (The gate limits of the Master and Slave motors are set independently of each other.) 15. Press and hold the TEST button (Fig 29) down for 1 flash of L1, and then release. L2 will go off, and L1 will now be flashing once per second.

  • Page 30: Setting Additional Features (Optional)

    21. Then press and release the TEST button once more to confirm the OPEN limit. When setting Master motor limits: When setting Slave motor limits: 22. The gate will close completely, pause and The gate will close slightly. The STATUS light will flash then open to the minimum pedestrian 5 times, and L2 will come on, to indicate that the limits position.
  • Page 31 Selecting the Feature to Change (This is the first of two steps in setting a Feature. This only SELECTS the feature to change). 30. To select the Feature to change, Press and hold the TEST button while monitoring L1. 31. L1 will flash once then go off, twice in short succession then go off, three times then go off, etc. Release the TEST button when the number of flashes is the same as the Feature number to select.

  • Page 32: Controller Features

    L2 will come back on, indicating that the STATUS has been updated. 34. To set the COUNT value of the Autoclose timer, Pedestrian Autoclose time, Courtesy light timer, Autoclose override timer, Pre-flashing time, Collision counter, or the Leaf delay time Features: Press and hold the TEST button while monitoring the STATUS light.
  • Page 33 impulse while the gate is still moving will stop the gate. A third impulse will cause the gate to reverse its direction of travel, i.e. the action is START - STOP - REVERSE. CONDIMINIUM MODE (FEATURE 4- 2) - Any trigger will cause a gate, which is closed or closing to open or re-open.

  • Page 34: Positive Close Mode

    • When the PED input is triggered the pillar light flashes for an adjustable (1 to 255 seconds) pre- flash time (FEATURE 11 - COUNT) before the pedestrian gate opens. (Default pre-f;ash time is 2 seconds). • The contact can be used to operate a lamp, which will warn that the gate is about to open. Selection of pre-flashing is done in FEATURE 10.

  • Page 35: Set-Up Troubleshooting Guide

    Set-up Troubleshooting Guide Set-up Troubleshooting Guide SET-UP PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM STEP 14 or SET light is not on: Check that the SET link is correctly fitted. Fit and remove the link a few times to ensure good contact. L2 is not on: All sources of power on the card must be removed.
  • Page 36 Set-up Troubleshooting Guide Continued... The battery is not connected. Correct the problem, remove and Motor briefly starts and (continued) refit the SET link and start from step 17. then stops, and STATUS  Faulty DOSS sensor or cable. flashes 5 times. Motor starts then stops The DOSS sensor system is faulty.

  • Page 37: Fault Finding Guide

    Set-up Troubleshooting Guide Continued... Positive close mode has been activated. Deactivate positive The motors keep on (continued) close mode by setting feature 9 to 1. driving past the closed position: The slave gate runs The slave motor cables are too thin, ensure that the cables are at least 2.5mm²...
  • Page 38 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Gate does not move, but the  Check that you are out of programming mode, SET light relays “click” when the unit is must be OFF. activated:  Check the battery condition with procedure A: Low battery voltage condition, later in this section.
  • Page 39 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM  Check for intermittent IRB (IR Beam) triggers. (Check beam operation, alignment and supply voltage).  Intermittent/spurious signal on FRX or TRG if in CONDO,. PIRAC or REVERSING modes. (Standard mode would first stop then reverse) ...
  • Page 40 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM  Long pulse on TRG would activate the Autoclose override feature.  Faulty IR Beam input.  Intermittent power loss, check for low voltages with procedure A: Low battery voltage condition. ...
  • Page 41 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Low Battery (If the battery voltage is less than 10.5V, the motor would not Voltage Condition operate at all. For any other voltage, the battery could still be the (STATUS light flashes 3 times) cause of the problem.
  • Page 42 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM False Collision Detection To determine which is the faulty gate in a double swing system, (STATUS light could flash activate the gates. Both gates will stop and reverse on closing, four times to indicate that but only the faulty gate will stop when opening.

  • Page 43: Procedure To Programme Controller Back To Factory Default Settings

    Procedure to Programme Controller Back Procedure to Programme Controller Back to Factory Default Settings to Factory Default Settings 1. Remove all power (Power supply and battery ). 2. Fit the "SET" link. 3. Connect "PED" and "FRX" to "COM". 4. Reconnect all power. (L1 AND L2 will illuminate). 5.

  • Page 44: Determine Gate Swing Angle

    Determine Gate Swing Angle Determine Gate Swing Angle Use this procedure to accurately determine the gate opening angle: Step 1 Close the gate and measure a distance of 1m from the gate hinge. Make a mark on the ground. Step 2 Open the gate and measure a distance along the gate a distance of 1m from the gate...

  • Page 45: Description Of Terminal Function

    Description of Terminal Functions Description of Terminal Functions MASTER The master motor is connected to these terminals. If the master motor direction is incorrect swap around the wires connected to these terminals. SLAVE The slave motor (in dual swing gate applications) is connected to these terminals. As with MASTER, swap the connected wires around for motor direction reversal.

  • Page 46: Led Indicator Lights

    LED Indicator Lights LED Indicator Lights The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate. Table 1 provides a description and purpose of the indicator lights. Refer to page 46 for location. During Normal Operation NAME COLOUR...

  • Page 47: Cp75 Controller Functions

    CP75 Controller Functions CP75 Controller Functions FEATURE STATUS or COUNT STATUS FEATURE COUNT DESCRIPTION DESCRIPTION VALUE NUMBER VALUE Gate Limit Settings See detailed instructions on page 29 Autoclose OFF (Default) 15 seconds (Default) Autoclose Time 1 Flash = 1 second STANDARD (Default) CONDOMINIUM Mode of Operation...

  • Page 48: Cp75 Controller Connections

    CP75 Controller Connections CP75 Controller Connections FOR DETAILED CONNECTIONS, REFER TO CP 75 CONTROLLER TRIGGER WIRING ON PAGE 47 LIVE NEUTRAL AUXILIARY SUPPLY 220V AC MAINS IN 3-WAY 3-WAY CONNECTOR CONNECTOR TO ORIGIN TO COUNTER SENSOR ON SENSOR ON MASTER MASTER MOTOR MOTOR...

  • Page 49: Cp75 Trigger Connections

    CP75 Trigger Connections CP75 Trigger Connections For a detailed description of t e r m i n a l f u n c t i o n s , r e f e r t o DESCRIPTION OF TERMINAL FUNCTIONS on page 45. COM COM SOL 12V TRG IRB FRX LED PED LCK SET SOLENOID LOCK...

  • Page 50: Cp84Er5V01 Charger Connection

    CP84ER5V01 Charger Connection CP84ER5V01 Charger Connection CP84ER5V01 Charger Transformer 14.2V DC charger plug to CP75 controller Lightning Earth Point 220V AC, 1Ø, Mains Supply for CP84ER5V01 using removable connectors Mains fuse (250mA, size 5 x 20mm) Auxiliary Mains Connecton, 220V AC PSUx Power Connection PSUx Power Connection CP75...

  • Page 51: Installation Handover

    Installation Handover Installation Handover Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system. NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE. Even if the user has used one before, it does not mean he knows how to SAFELY operate it.
  • Page 52 Installation Details Installation Date: Installer's Name: Installer's Address: Installation Checked By: Installer's Telephone Number: Page 52...
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  • Page 55 Page 55...
  • Page 56 Head Office: +27 11 699 2400 Technical Support: +27 11 699 2481 from 07h00 to 18h00 (GMT+2 0.07.B.0030 www.centsys.com.au...

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R5

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