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BEAVER
MOTORHOME LIMITED WARRANTY
®
WHAT THE PERIOD OF COVERAGE IS:
This Limited Warranty provided by Beaver
assemblies and systems of your new motorhome not excluded under the section
"What is Not Covered" and when sold by an authorized dealer, for twelve (12) months
from the original retail purchase date or the first 24,000 miles of use, whichever
occurs first. However, this Limited Warranty provided by Warrantor covers the steel
or aluminum frame structure, only, of the sidewalls (excluding slide outs), roof, and
rear and front walls for sixty (60) months from the original retail purchase date or the
first 50,000 miles of use, whichever occurs first. If you use your motorhome for any
rental, commercial or business purposes whatsoever, the Limited Warranty provided
by Warrantor covers your new motorhome when sold by an authorized dealer for
ninety (90) days from the original retail purchase date or the first 24,000 miles of use,
whichever occurs first. In addition, the Limited Warranty provided by Warrantor covers
the steel or aluminum frame structure, only, of the sidewalls (excluding slide outs),
roof, and rear and front walls for twelve (12) months from the original retail purchase
date or the first 24,000 miles of use, whichever occurs first. A conclusive presumption
that your motorhome has been used for commercial and/or business purposes arises if
you have filed a federal or state tax form claiming any business tax benefit related to
your ownership of the motorhome. The above Limited Warranty coverage applies to
all owners, including subsequent owners, of the motorhome. However, a subsequent
owner must submit a warranty transfer form by filing the form through an authorized
Monaco dealer. A subsequent owner's warranty coverage period is the remaining
balance of the warranty coverage period the prior owner was entitled to under this
Limited Warranty. Warranty transfer forms can be obtained by contacting the Customer
Relations Department. There is no charge for the transfer.
LIMITATION AND DISCLAIMER OF IMPLIED WARRANTIES:
IMPLIED WARRANTIES, IF ANY, ARISING BY WAY OF STATE LAW,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY
AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED IN DURATION TO THE TERM OF THIS
LIMITED WARRANTY AND ARE LIMITED IN SCOPE OF COVERAGE
TO THOSE PORTIONS OF THE MOTORHOME COVERED BY THIS
LIMITED WARRANTY. WARRANTOR DISCLAIMS ALL IMPLIED AND
EXPRESS WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF
MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE, ON COMPONENTS AND APPLIANCES
EXCLUDED FROM COVERAGE AS SET FORTH BELOW. There is no warranty
of any nature made by Warrantor beyond that contained in this Limited Warranty. No
person has authority to enlarge, amend or modify this Limited Warranty. The dealer is
not the Warrantor's agent but is an independent entity. Warrantor is not responsible for
any undertaking, representation or warranty made by any dealer or other person beyond
those expressly set forth in this Limited Warranty. Some states do not allow limitations
on how long an implied warranty lasts, so the above limitation may not apply to you.
("Warrantor") covers those components,
®
WHAT THE WARRANTY COVERS:
Warrantor's Limited Warranty covers defects in the manufacture of your motorhome
and defects in materials used to manufacture your motorhome. "Defect" means the
failure of the motorhome and/or the materials used to assemble the motorhome to
conform to Warrantor's design and manufacturing specification and tolerances. Also
see the section "What the Warranty Does Not Cover" set out below.
WHAT WE WILL DO TO CORRECT PROBLEMS:
Warrantor's sole and exclusive obligation is to repair and/or replace, at its option, any
covered defect if: (1) you notify Warrantor or one of its authorized servicing dealers of
the defect within the warranty coverage period and within five (5) days of discovering
the defect; and (2) you deliver your Motorhome to Warrantor or Warrantor's authorized
servicing dealer at your cost and expense. It is reasonable to expect some service items
to occur during the warranty period. The performance of warranty repairs shall not
extend the original warranty coverage period. Further, any performance of repairs after
the warranty coverage period has expired or any performance of repairs to component
parts and appliances that are excluded from coverage shall be considered "good will"
repairs, which shall not alter the express terms of this limited warranty. If the repair
or replacement remedy fails to successfully cure a defect after Warrantor received a
reasonable opportunity to cure the defect(s), your sole and exclusive remedy shall be
limited to Warrantor paying you the cost of having an independent third party perform
repair(s) to the defect(s). Warrantor may use new and/or remanufactured parts and/or
components of substantially equal quality to complete any repair. Defects and/or
damage to interior and exterior surfaces, trim, upholstery and other appearance items
may occur at the factory during manufacture, during delivery of the motorhome to
the selling dealer or on the selling dealer's lot. Normally, any such defect or damage
is detected and corrected at the factory or by the selling dealer during the inspection
process performed by the Warrantor and the selling dealer. If, however, you discover
any such defect or damage when you take delivery of the motorhome, you must notify
your dealer or Warrantor within five days of the date of purchase to have repairs
performed to the defect at no cost to you as provided by this Limited Warranty. If
either three or more unsuccessful repair attempts have been made to correct any
covered defect that you believe substantially impairs the value, use or safety of your
motorhome, or repairs to any covered defect(s) which you believe substantially impairs
the value, use or safety of your motorhome have taken 30 or more days to complete,
you must, to the extent permitted by law, notify Warrantor directly in writing of the
failure to successfully repair the defect(s) so that Warrantor can become directly
involved in exercising a final repair attempt for the purpose of performing a successful
repair to the identified defect(s).
BEAVER LimitEd WARRAnty - 2008


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Summary of Contents for Beaver Contessa

  • Page 1 WHAT THE PERIOD OF COVERAGE IS: and defects in materials used to manufacture your motorhome. “Defect” means the This Limited Warranty provided by Beaver (“Warrantor”) covers those components, failure of the motorhome and/or the materials used to assemble the motorhome to ®...
  • Page 2 BEAVER LimitEd WARRAnty - 2008 HOW TO GET SERVICE: EVENTS DISCHARGING WARRANTOR FROM OBLIGATION UNDER WARRANTY: The “Acknowledgement of Receipt of Warranty/Production Information” form must be returned to Warrantor promptly upon purchase to assure proper part replacement Misuse or neglect, accidents, unauthorized alteration, failure to provide reasonable and repair of your motorhome.
  • Page 3 RoadmasteR Limited WaRRanty - 2008 ROADMASTER CHASSIS LIMITED WARRANTY WHAT THE WARRANTY COVERS: ® Warrantor’s Limited Warranty covers defects in the manufacture of the WHAT THE PERIOD OF COVERAGE IS: Roadmaster Chassis and defects in materials used to manufacture the Roadmaster Chassis.
  • Page 4 RoadmasteR Limited WaRRanty - 2008 HOW TO GET SERVICE: DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: THE ORIGINAL PURCHASER OF THE ROADMASTER CHASSIS For warranty service simply contact one of Warrantor’s authorized service centers for an appointment, then deliver your Roadmaster Chassis (at your expense) to the AND ANY PERSON TO WHOM THE ROADMASTER CHASSIS IS TRANSFERRED, AND ANY PERSON WHO IS AN INTENDED OR service center.
  • Page 5: Table Of Contents

    2008 Contessa seCtion 1 - General information ..........3 seCtion 2 - DrivinG & safety ............13 seCtion 3 - exterior & interior Care ..........57 seCtion 4 - applianCes ..............87 seCtion 5 - equipment ..............111 seCtion 6 - Water systems ............129 seCtion 7 - propane systems ............145...
  • Page 6 Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the motorhome. Check online for Addendums or Tech Tips that may apply to your motorhome. Manual addenduMs & Tech Tips www.monaco-onlne.com Click on the Beaver logo, then click on seRVice link and choose either Manual addenduMs or Tech Tips from the menu. 07281 KS...
  • Page 7 2008 Contessa General information — seCtion 1 Warranty InformatIon fIle ......4 reportIng Safety DefectS ......4 Safety termS ...........4 gloSSary of termS ........5 oWner’S manUal SUrvey: 2008 conteSSa ..9 lImIteD Warranty tranSfer applIcatIon .. 11...
  • Page 8: Warranty Information File

    GeneRal infoRMaTion — 1 If NHTSA receives similar complaints, it may POISON: Warranty InformatIon fIle open an investigation, and if it finds that a safety A warning or caution pertaining to safety defect exists in a group of vehicles, it may order and/or use of a poisonous substance or In addition to this Owner’s Manual, a a recall or remedy campaign.
  • Page 9: Glossary Of Terms

    GeneRal infoRMaTion — 1 TIP: ANSI - American National Standards Curbside - This refers to the side of the Tips contain information, helpful hints Institute. motorhome which faces the curb when it and/or suggestion for ease of operation of the is parked.
  • Page 10 GeneRal infoRMaTion — 1 Drain Trap - This is a curve that is in all Grey Water - Term associated with the Potentiometer - A device for measuring drains. Water is trapped in the curve and this waste water holding tank. Water from the an unknown potential difference or creates a barrier so tank odors cannot escape sink drains, the shower and the washer-dryer...
  • Page 11 GeneRal infoRMaTion — 1 SCA - Term for Supplemental Coolant Additive. Chemical added to coolant for diesel engines to help prevent cylinder liner pitting and internal corrosion. Shore Line - This is the electrical cord which runs from the motorhome to the campground 120 Volt AC electrical supply.
  • Page 12 GeneRal infoRMaTion — 1 otes 2 0 08 c on T e ss a...
  • Page 13: Owner's Manual Survey: 2008 Contessa

    Manual suRVey: 2008 conTessa Your suggestions are very important to us and we are continually 5. Were the operating instructions clearly written, and were you able to striving to improve the quality of our manuals. After becoming familiar follow the steps without any difficulty?
  • Page 15: Limited Warranty Transfer Application

    liMiTed waRRanTy TRansfeR applicaTion/chanGe of owneR infoRMaTion Mail to: submtted By: Limited Warranty Transfer Monaco coach corporaton Name: Address Change warranty Transfer Address: 91320 coburg industral way coburg, oR 908 City: State: Zip: Phone: ( ) Please read terms and representations below before signing. a. current owner informaton: First Name Initial...
  • Page 17 2008 Contessa DrivinG & safety — seCtion 2 DrIvIng & Safety ...........14 WHeel moUntIng ...........37 Inspections ..........14 WeIgHIng tHe motorHome ......38 Familiarize Yourself ........14 Weight Limits ..........38 Mirror Adjust ..........14 Weight Terms ..........39 Safety Seat Belts ..........15 Tire Pressure & Weighing ......39 DrIvIng tIpS ...........16...
  • Page 18: Driving & Safety

    dRiVinG & safeTy — 2 A systematic inspection conducted prior Mirror Adjust: DrIvIng & Safety to moving the motorhome can help ensure Adjust the driver seat to travel position.  nothing is overlooked and will assist in Use a flat tip screwdriver to remove the Section Two contains information on driving ...
  • Page 19: Safety Seat Belts

    dRiVinG & safeTy — 2 Child Safety Seat: Safety Seat Belts General chld seat use informaton* All occupants must be furnished with and Always refer to the child seat and vehicle manufacturers’ instructions for proper use and use seat belts while the motorhome is moving. installation instructions. The driver’s seat, and all other seats designed age/weght seat Type/seat poston usage Tps...
  • Page 20: Driving Tips

    dRiVinG & safeTy — 2 The child safety seat can be positioned in two DO NOT allow the DrIvIng tIpS places in the motorhome: the front passenger motorhome to gain momentum (co-pilot) seat and forward facing permanently before trying to slow down. The motorhome is a complex vehicle that mounted booth dinette seat.
  • Page 21 dRiVinG & safeTy — 2 Left Turns: Driving Cautions: Downgrade speed should be at least 5 mph  Do not get too close to the shoulder of less than upgrade speed, or downgrade DO NOT proceed with the turn until ...
  • Page 22 dRiVinG & safeTy — 2 IMPORTANT SAFETY TIP: Night Driving: Use mirror heat to keep mirrors clear.  Turn on the four way flashers if road Be well rested and alert while driving. If Remove any ice build-up from the entry ...
  • Page 23: Trip Preparation

    dRiVinG & safeTy — 2 Fuel Economy: Operate the transmission with the Potable and non-potable water hoses,   Driving style, wind resistance, terrain, vehicle MODE function set to Economy a water pressure regulator and various weight, and engine-driven accessories are some whenever possible;...
  • Page 24: Hitch

    dRiVinG & safeTy — 2 CAUTION: Ball Mount: Weight pushing down on the rear hitch Open the bay doors slowly after a trip (tongue weight) must not exceed 10% of Ball mounts come in as cargo may shift during travel. maximum tow capacity.
  • Page 25 dRiVinG & safeTy — 2 WARNING: Weight Distributing Hitches: Tow Capacity and Class Ratings: Be sure the weight ratings of the ball A weight distributing hitch uses spring bars of Several components comprise a tow hitch mount, tow ball and safety chains are spring steel to compensate for lack of adequate system.
  • Page 26 dRiVinG & safeTy — 2 Calculating Tow Capacity: NOTE: It is possible to be within the GCWR but It may be necessary to adjust the tag Several variables must be reviewed and exceed the GAWR. When tongue weight is axle pressure regulator to compensate calculated to properly determine towing applied, mechanical advantage increases with for tongue weight.
  • Page 27: Rear View System

    dRiVinG & safeTy — 2 2. Make the electrical connection and Towng weght checklst perform a light check before starting a Towed load (Tongue Weight) ________ (Overall) ________ trip and at each rest stop. Towng equpment (Ball Mount) ______ (Hitch Ball) ______ 3. Check the tires frequently. Flat tires htch Recever (Tongue) _______ (Tow) ______...
  • Page 28: Monitor Controls

    dRiVinG & safeTy — 2 NOTE: When the motorhome is properly aligned with Monitor Controls On motorhomes equipped with optional the site, the parking area will be visible in both side cameras, the camera views will mirrors. Use road markings as reference points Power Button: Press button to turn the unit automatically change with turn signal when possible.
  • Page 29: Set-Up Procedures

    dRiVinG & safeTy — 2 The driver should receive directions only Trailers have one pivot point and may be from the co-pilot. When the co-pilot is guiding backed up. The same rules for backing a the driver, only five clearly defined signals motorhome can be applied to backing a trailer.
  • Page 30: Dry Camping

    dRiVinG & safeTy — 2 1. Level the motorhome: CAUTION: A phone connection port is provided in  DO NOT remove cover from the shore Follow the procedures and guidelines for the service center. Phone utility outlets  power supply to troubleshoot electricity “Leveling the Motorhome”...
  • Page 31: Breaking Camp

    dRiVinG & safeTy — 2 To conserve water and fuel: Turn OFF interior 12 Volt DC power BreakIng camp  Operate the refrigerator on propane. Plan whenever possible. Refrigerator, battery  what is needed from the refrigerator charging and inverter operation will not Preparing the motorhome for travel will prior to opening.
  • Page 32: Emergency Roadside Procedures

    dRiVinG & safeTy — 2 NOTE: Fill fresh water tank, then disconnect Pull forward out of the campsite.   Ignition must be OFF and the park fresh water hose from the source. Ensure the site is clean and no items brake set to extend the slide-out room.
  • Page 33: In Case Of Flat Tire

    Dead Chassis Battery eMeRGency seRVice pRoVideR current intermittent use. Engaging the boost equpment provder emergency # solenoid for an extended period will damage the A weak or discharged Motorhome: Beaver Monaco Customer Support 1-877-466-6226 solenoid. battery will not supply chasss Roadmaster 1-877-466-6226 the amount of CCA...
  • Page 34 dRiVinG & safeTy — 2 CAUTION: CAUTION: Next, start the generator. This may  DO NOT use the towed vehicle for A large amount of electrical current is require using the Battery Boost switch jump-starting. The charging system of required to jump-start an engine. The for the generator to start from the the towed vehicle does not supply the sizes of the battery, alternator and jumper...
  • Page 35: Towing Procedures

    dRiVinG & safeTy — 2 5. If the engine does not crank, or cranks The towing company If the rear wheels are disabled, place the  slowly, DO NOT CONTINUE. may need to locate the motorhome on a flat bed trailer, or use a Extensive damage, fire or injury can air nipple to release heavy duty dolly under the rear wheels...
  • Page 36: Disabling Parking Brake

    dRiVinG & safeTy — 2 Enabling Brakes: All tire positions must be weighed separately Disabling Parking Brake After towing, or when air pressure is with the motorhome fully loaded to determine  again available, loosen the nut and proper tire inflation pressure. If one tire position The park/emergency brakes apply to the drive remove the tool.
  • Page 37: Importance Of Air Pressure

    dRiVinG & safeTy — 2 When the actual loaded weight of the Importance of Air Pressure Tire Pressure Inflation Guideline motorhome and the weight on each axle is unknown, follow the recommended tire inflation The most important factor in maximizing Federal law requires that the specifications pressure(s) listed on the federal certification the life of the tires is maintaining proper...
  • Page 38 dRiVinG & safeTy — 2 Goodyear Tre chart sngle i n f l a T i o n p R e s s u R e p s i speed Tre sze Ratng dual (Mph) 5170 5400 5630 5850 6070 6290 6510 6730...
  • Page 39: Air Pressure Checklist

    dRiVinG & safeTy — 2 Unequal tire pressures on same axle can cause: NOTE: Tire Support When Leveling Air pressure in a tire goes up (in warm Uneven braking  weather) or down (in cold weather) Swerve upon acceleration Extreme caution must be taken to ensure the ...
  • Page 40: Tire Vibration

    dRiVinG & safeTy — 2 If not properly supported, the steel cables in Replacement tires must be of the same Tire Replacement the sidewall of the tires may be damaged and manufacturer brand/make and model, size, and could lead to premature fatigue of the sidewall. load range at each wheel position (matched set) As represented within the tire manufacturer’s and must have a load rated carrying capacity...
  • Page 41: Storage Of Tires - Long Term

    dRiVinG & safeTy — 2 WARNING: WHeel moUntIng Storage of Tires - Long Term Never use wheels or lug nuts different than the original equipment as A cool, dry garage with a sealed cement floor Hub Piloted Mounting: this could damage the wheel or the is the preferred method of storage.
  • Page 42: Weighing The Motorhome

    dRiVinG & safeTy — 2 Torque the Nuts Properly: CAUTION: The Gross Vehicle Weight Rating (GVWR) Most States limit the amount of weight Tighten the wheel nuts to the and Gross Axle Weight Rating (GAWR)  carried by any single axle position. It recommended lug nut torque.
  • Page 43: Weight Terms

    dRiVinG & safeTy — 2 Gross Combination Weight Rating Tag Axle Regulator (42' only): Instructions and diagrams are presented on  the following pages. When the total weight and (GCWR): The maximum allowable The motorhome tag axle is equipped with an air the weight on each axle is known, the tire load loaded weight of this motorhome and pressure regulator.
  • Page 44 dRiVinG & safeTy — 2 The regulator adjustment knob has a positive Example: If the desired setting is 30 psi, Weight scale types and weighing methods lock. Pull up on the knob to unlock; push slowly rotate the regulator adjustment knob determine the procedure used to calculate proper down on the knob to lock.
  • Page 45: Weight Label

    dRiVinG & safeTy — 2 Weight Label Four Point Weighing (Non Tag Axle) NOTE: Following scale readings and Gross Axle Weight Ratings are fictitious. Actual scale readings and Gross Axle Weight Ratings will vary with model and options. The motorhome must be weighed fully loaded to obtain accurate scale readings and to determine the proper tire pressure.
  • Page 46 dRiVinG & safeTy — 2 CAUTION: 5. Add chart scale A and C, line 2 for actual Repeat above procedures to determine  If actual weight carried by any tire is Gross Axle Weight (GAW) and record on REAR axle Scale B and D, tire below the tire chart weight specification chart under Totals.
  • Page 47 dRiVinG & safeTy — 2 The Gross Vehicle Weight Rating (GVWR), A 10 gallon water heater with a 40 gallon fresh Cargo Carrying Capacity (CCC) is how Gross Combination Weight Rating (GCWR) tank would total 50 gallons times 8.3, or 415 lbs. much cargo the motorhome can carry.
  • Page 48: Cargo Carrying Capacity Flowchart

    dRiVinG & safeTy — 2 Cargo Carrying Capacity Flowchart Weight Example Worksheet 020254d 2 0 08 c on T e ss a...
  • Page 49: Weight Record Sheet - Non Tag Axle

    dRiVinG & safeTy — 2 Weight Record Sheet - Non Tag Axle acTual woRKsheeT DATE:_____________________________________________ PLACE:____________________________________________ FRONT: + = LEFT RIGHT TOTAL REAR: + = LEFT RIGHT TOTAL = TOTAL GROSS VEHICLE WEIGHT DATE:_____________________________________________ PLACE:____________________________________________ FRONT: + = 020255v LEFT RIGHT TOTAL REAR: + =...
  • Page 50: Six-Point Weighing Example (Tag Axle Only)

    dRiVinG & safeTy — 2 Example: Rear Axle GAWR as listed on Add chart Scale C and F, lines 1, for the Six-Point Weighing Example (Tag Axle Only)  the Vehicle Certification Label is 20,000 Gross Axle Weight Rating (GAWR) lbs.
  • Page 51 dRiVinG & safeTy — 2 WARNING: The weighing process should start by The 154 lbs. (70kg) is the average weight Improperly inflated or overloaded tires recording the GVWR from the Federal Weight established by the US Federal Government can cause a blowout. An overloaded Label, then weighing the motorhome unloaded, and Transport Canada, and is used to arrive at axle can cause a component failure of...
  • Page 52: Cargo Carrying Capacity Flowchart

    dRiVinG & safeTy — 2 All slide rooms must be in the retracted Cargo Carrying Capacity Flowchart position when weighing the motorhome. The motorhome must remain as level as possible on the scale, even when an axle or side is not physically on the scale.
  • Page 53: Weighing Procedure Worksheet - Tag Axle

    dRiVinG & safeTy — 2 Weighing Procedure Worksheet - Tag Axle 020255o 020255CB 20 0 8 c o nT e ss a...
  • Page 54: Weight Record Sheet - Tag Axle

    dRiVinG & safeTy — 2 To Arm the System: SecUrIty SyStem (optional) Weight Record Sheet - Tag Axle Exit the motorhome and close all protected entrances; including the entry door, bedroom The security system includes a key fob, dash- windows and all bay doors with pin switches. mounted LED and a push button switch located under the dash to the left of the steering wheel.
  • Page 55: Smoke Detector

    dRiVinG & safeTy — 2 To Disarm the System: These sensors detect window screen Operation Press the Unlock button on the key fob, or movement. If the screen is opened more than enter the unlock code on the key pad, to disarm ½", the alarm will sound when the security When a 9 Volt DC battery is correctly the security system.
  • Page 56: Maintenance

    dRiVinG & safeTy — 2 CAUTION: If these procedures do not correct the problem, The motorhome is equipped with a Carbon Never use an open flame to test the DO NOT attempt repairs. If the smoke alarm Monoxide detector. Carbon Monoxide (CO) is a smoke alarm as this may ignite the is within the warranty period and the terms colorless, odorless and tasteless gas that binds with...
  • Page 57: Operation

    dRiVinG & safeTy — 2 The CO detector is designed to detect the toxic Operation Alarm CO Gas resulting from incomplete combustion of any fuel. This can be gasoline, propane, The detector is equipped with a self-cleaning When the alarm sounds have the detector and natural gas, oil, charcoal or wood.
  • Page 58: Cleaning & Maintenance

    dRiVinG & safeTy — 2 Peak Level Memory: Three classes of fire can occur within a fIre extIngUISHer The CO detector has the capability to motorhome. A fire can fall into more than one remember the level of Carbon Monoxide that class.
  • Page 59: Escape (Egress) Window

    dRiVinG & safeTy — 2 eScape (egreSS) WInDoW The Egress window, designated for use as an emergency exit, is identified inside of the motorhome by a red locking handle and Exit label. To open, lift the red handle and push outward.
  • Page 60 dRiVinG & safeTy — 2 otes 2 0 08 c on T e ss a...
  • Page 61: Section 3 - Exterior & Interior Care

    2008 Contessa exterior & interior Care — seCtion 3 exterIor care ..........58 floorS .............72 Corrosion .............58 Carpet Cleaning ..........72 Winter Drive Protection .........58 Tile Floor ............73 Washing ............59 SHoWer ............74 Drying ............59 ceIlIng.............74 Waxing ............59 Wall coverIngS ..........74 Paint Codes ..........60 WooD care ............75...
  • Page 62: Exterior Care

    exTeRioR & inTeRioR caRe — 3 CAUTION: exposed to the same corrosive affects as vehicles exterIor care Exercise caution when cleaning the Corrosion traveling over a road treated with LMC. LMC radiator charge air cooler package. lowers the freeze point allowing moisture to Damage to the fins can result when using The most common cause of corrosion to further penetrate surfaces, and remains active...
  • Page 63: Washing

    exTeRioR & inTeRioR caRe — 3 Waxes - Waxes come in many types Washing Drying of chemical make-up. Most contain cleaning agents, lubricants and wax. Periodic cleaning will help to preserve the Chamois cloths come in natural and synthetic Cleaning agents remove oxidation and paint finish.
  • Page 64: Paint Codes

    exTeRioR & inTeRioR caRe — 3 Observe the test area from different angles to To Obtain the Paint Code: Wheels - Coated Aluminum check for hazing or swirl marks. If an abnormal 1. Contact National Parts at 1-877-466-6226. reaction to the finish occurs, discontinue product 2.
  • Page 65: Bright Metal

    exTeRioR & inTeRioR caRe — 3 4. A secondary hand washing may be Bright Metal Fiberglass required to remove some stubborn road films. All chrome and stainless steel should be Inspect the fiberglass exterior. Periodic 5. Carnauba wax can be applied to help washed and cleaned each time the motorhome inspection may reveal that flexing of the protect the finish.
  • Page 66: Sealant Types

    exTeRioR & inTeRioR caRe — 3 Sealant Replacement: While sealant integrity may appear fine, Remove old sealant that is not adhered. a small void under the right conditions can Carefully remove sealant that is cracking, Sealant that is secured need not be removed. quickly cause major damage.
  • Page 67: Interior Care

    exTeRioR & inTeRioR caRe — 3 Silicone: as a little goes a long way. Wear a disposable InterIor care Product Manufacturer Dow Corning Part # 733 latex glove and use finger at a 45° angle on Cockpit Product made in several colors. Primarily beaded surface to smooth out product.
  • Page 68: Fabrics

    exTeRioR & inTeRioR caRe — 3 Bird Excreta & Vomit Stains: faBrIcS Vinyl General Care & Cleaning Sponge the area with soapy water containing a diluted bleach until the Several areas of the motorhome, such as the Special care needs to be taken when the stain is removed.
  • Page 69: O" Vinyl

    exTeRioR & inTeRioR caRe — 3 CAUTION: TIP: Chewing Gum: Lacquer solvent will cause immediate Vinyl requires periodic cleaning to Scrape off as much gum as possible using irreparable damage to the vinyl. DO maintain its appearance and to prevent a dull knife.
  • Page 70: Ultra-Leather

    exTeRioR & inTeRioR caRe — 3 For Marker-type Stains: Use a mild detergent for: Neutralize bleach by the following method:  Dab stained area with solution of 50% - Red Wine, Liquor, Coffee, Tea, Cola, Place a piece of tissue, as in Step 2, and ...
  • Page 71: Fabric Cleaning Codes

    exTeRioR & inTeRioR caRe — 3 NOTE: CAUTION: *Machine Washing for 100% Polyester: These are recommended or suggested Use of water-based or detergent- methods of cleaning. The manufacturer based solvent cleaners may cause “Wash Cycle” - Use synthetic is not responsible for damage incurred excessive shrinking.
  • Page 72: Fabric Specification Charts

    exTeRioR & inTeRioR caRe — 3 Fabric Specification Charts Godva COLOR/PATTERN APPLICATION CONTENT CODE Vincent Acorn Sofa, LR Pillow 70% Rayon, 30% Polyester Dry Clean Leather COT 9029 Godiva Opt. Sofa, Recliners, Ensemble, Euro Chair Leather Leather Hargrove Bark FSD Back, LR Pillows 52% Rayon Chenille, 37% Polyester, 11% Rayon Massimo 9594/X-S1237-1280 Mas 24 Ensemble Back, LR/BR/SE Valance, 55% Acrylic, 45% Polyester Dry Clean Bedspread Accent, BR Pillow Massimo 9258/3-S1244-1019A Mas 26...
  • Page 73 exTeRioR & inTeRioR caRe — 3 sandlewood ii COLOR/PATTERN APPLICATION CONTENT CODE Chunkster 1108-39426-F33 Sofa 60% Acrylic, 25% Polyester, 15% Polypropylene Recital Mahogany FSD Back, LR Pillow, Ensemble Back 66% Rayon, 34% Polyester Ultra-Leather Brisa Dist. Lasso 335-3972 FSD Seat 100% Polyurethane Blend w/100% Rayon Backing Ultra-Leather MEAG 9032 Sandalwood Opt. Sofa, Euro Chair, Recliner, Ensemble Leather...
  • Page 74 exTeRioR & inTeRioR caRe — 3 island splendor ii COLOR/PATTERN APPLICATION CONTENT CODE Dane Snap Dragon Sofa, LR Pillow, LR/BR/SE Valance, 45% Viscose Chenille, 30% Cotton, 25% Polyester Ensemble Back Ruskee (EY1022B) color Lichen (#J005-EE) FSD Back 52% Polyester, 48% Rayon S - Dry Clean Miranda Ref. 7 LR Pillows, LR/BR/SE Valance 60% Rayon, 29% Polyester, 11% Acrylic Island Splendor Halizen Opt. Sofa, Euro Chair, Recliner,...
  • Page 75 exTeRioR & inTeRioR caRe — 3 Raven wng COLOR/PATTERN APPLICATION CONTENT CODE Ayers color Oyster Sofa, LR/BR/SE Valances 58% Rayon, 42% Polyester MEAG 9028 Ravenwing Opt. Sofa, Euro Chair, Recliners, Leather Ensemble Havelock Charcoal FSD Back, LR Pillow 53% Viscose Chenille, 47% Polyester Palladin 5540-51433-F31 LR/BR/SE Valances, LR Pillow, 40% Polyester, 39% Acrylic, 21% Polypropylene Ensemble Back Riviera 33J4391 Mocha Bedspread, BR Pillow 55% Cotton, 45% Polyester Depiction Ebony...
  • Page 76: Floors

    exTeRioR & inTeRioR caRe — 3 Cleaning Solutions: spot Removal Gude floorS Carpet Cleaning A. Dry Cleaning Fluid: A nonflammable spot removal liquid, available in Spot Removal Procedures: grocery and hardware stores. Act quickly when anything is dropped or B. Nail Polish Remover: Any acetate, ...
  • Page 77: Tile Floor

    exTeRioR & inTeRioR caRe — 3 NOTE: Grout: Tile Floor It is recommended to test a small Grout used is a two part concrete mix and can amount of sealant on an inconspicuous Tile floors vary in porosity and surface develop surface cracks over time.
  • Page 78: Shower

    exTeRioR & inTeRioR caRe — 3 Decorative Ceiling Mirror: Specific Stain Removal Procedures: SHoWer Household cleaners, ammoniated detergents Normal Dirt: or glass cleaners may be used on A-Look Showers are susceptible to soap build-up. To Remove normal dirt using a mild soap Decorative Metals.
  • Page 79: Wood Care

    exTeRioR & inTeRioR caRe — 3 Sanding and Sandpaper: Scratches and Nicks: WooD care The following table is a general guide, but this “Quick and simple” rarely describes repairs may vary with wood type. The key to sanding to stained wood finishes; however, a few tricks For general cleaning, regularly wipe wood is using the right sandpaper for the repair that is used by professional woodworkers can be tried...
  • Page 80: Countertops

    exTeRioR & inTeRioR caRe — 3 Dents: Re-staining the wood: Cleaning the Countertops: Small dents may be repaired by using steam. If bare wood is visible at the bottom of the Most dirt and stains: Use soapy water  To raise a small dent, place a damp cloth over scratch, the wood will need to be re-stained.
  • Page 81: Stainless Steel Surfaces

    exTeRioR & inTeRioR caRe — 3 Other Important Tips: DO NOT USE: Controlling Moisture Condensation: Avoid exposing the solid surface to chemicals Steel wool pads or abrasive cloths Reduce or eliminate interior moisture  such as paint removers or oven cleaners. If Abrasive powders or cleaners condensation during cold weather by using the ...
  • Page 82: Window Treatments

    exTeRioR & inTeRioR caRe — 3 Cleaning: WInDoW treatmentS Day/Night Shades Mini Blinds A dry foam cleaner may be used for soil and dirt removal. Follow all directions on the Leave Day-Night shades in the up position when Dusting: container, or use a cleaning solution of ¼ oz. not in use to help the shades hold their shape.
  • Page 83: Pest Control

    exTeRioR & inTeRioR caRe — 3 Consequences of Mold: 1. Carefully examine items for signs 6. Should mold develop, thoroughly All mold is not necessarily harmful, but of mold before loading them in the clean the affected area with a mild certain strains of mold have been shown motorhome.
  • Page 84 exTeRioR & inTeRioR caRe — 3 NOTE: Common pests include insects such as ants, Many pests need moisture to successfully  Although the back cap of the cockroaches, termites, flies, pantry pests and live and reproduce. Limit their access to motorhomes is well sealed, rodents are wasps as well as wildlife such as rodents, water or moisture sources by sealing any...
  • Page 85 exTeRioR & inTeRioR caRe — 3 Fruit flies invade the motorhome by attaching Follow by completely cleaning the closet, Electronic pest control devices can be to fresh fruits and vegetables. Determine what dresser or storage area. If cracks are detected, costly and most likely will not work on all food items are generating the flies and discard seal the cracks and treat the area with a properly...
  • Page 86: Storage

    exTeRioR & inTeRioR caRe — 3 If possible, position the motorhome so Storage Long Term  Short Term the batteries are accessible for charging or changing without having to move the Long term storage of the motorhome can be Short term storage is defined as storing the motorhome.
  • Page 87 exTeRioR & inTeRioR caRe — 3 Use the monitor panel to make a quick Surfaces to park/store the motorhome on: Regularly wash the exterior to help   reference check of the battery voltage Avoid parking the motorhome on a grass control moss accumulation.
  • Page 88: Winter Storage Checklist

    exTeRioR & inTeRioR caRe — 3 Brakes: Roof - Keep clear of snow accumulation Winter Storage Checklist  Brakes suffer from non-use during periods of or damage may occur. storage. The bare metal machined surfaces of Interior/Exterior - Storing under cover Plumbing Lines - Drain and protect.
  • Page 89 exTeRioR & inTeRioR caRe — 3 NOTE: Check the state of charge of the batteries. Have a qualified technician inspect   Discard at least the first two trays of ice If necessary, fill LLA cells with distilled the propane system and perform a gas from the icemaker to ensure the ice does water only.
  • Page 90 exTeRioR & inTeRioR caRe — 3 otes 2 0 08 c on T e ss a...
  • Page 91: Section 4 - Appliances

    2008 Contessa applianCes — seCtion 4 applIanceS - IntroDUctIon ......88 aUtomatIc applIance Selector ....98 refrIgerator ..........88 Wall tHermoStat .........98 Operation Specifics ........88 aIr conDItIonIng - roof .......99 Control Panel ..........89 Operations ...........99 Icemaker ............90 Heat Pump Operation ........99 Refrigerator Alarm ........90 Return Air Filters ........100...
  • Page 92: Appliances - Introduction

    appliances —  Important: Operate refrigerator only when applIanceS - IntroDUctIon refrIgerator level. Place the torpedo levels on the bottom shelf of the refrigerator. The bubble should be This section covers operation and care of The refrigerant is heated until it vaporizes. at least halfway in the circle.
  • Page 93: Control Panel

    appliances —  Figure A: The MODE Button - Controls the operation   refrigerator mode of the refrigerator. 120 Volt AC - Press the MODE button to select cord(s) must between Automatic AU, AC or LP be plugged operation. in (located outside behind SET TEMP Button - Adjusts the...
  • Page 94: Icemaker

    appliances —  NOTE: If the propane does not ignite within 30 Refrigerator Alarm If the icemaker is in operation while seconds, the control changes to a different the motorhome is in motion, water energy source or the gas safety valve closes and The refrigerator audible alarm will may spill out of the ice tray.
  • Page 95: Cooling Unit Fans

    appliances —  In storage, a completely sealed refrigerator is Cooling Unit Fans Interior Light a perfect environment for mold and bacteria to grow. When storing the motorhome, reduce odor The cooling unit is equipped with a pair of The interior light is located at the top of the from mold and bacteria in the refrigerator by cooling fans that pass air across the cooling unit.
  • Page 96: Refrigerator (Optional)

    appliances —  Selecting Mode of Operation: refrIgerator (optional) Control Panel The mode of operation ranges between AUTO AC, AUTO Gas, or GAS. 1. To select automatic operation press the AUTO/STORE button until AUTO is displayed. In this mode the system will automatically select the most suitable 031217 energy source that is available, either...
  • Page 97: Automatic Ice Dispenser

    appliances —  Status Message: 1. To Lock Out - Press lock button for Automatic Ice Dispenser At times the LED display may show either a three to five seconds until the red light status message or error message. Refer to the comes on.
  • Page 98: Refrigerator Maintenance

    appliances —  NOTE: refrIgerator maIntenance Air in Propane Supply Lines If the ice maker is in operation while the Service motorhome is in motion, water may spill For safety reasons, the refrigerator will attempt out of the ice tray. Raise the bail arm The propane function of the refrigerator, to ignite on propane gas within a specified to the full UP/OFF position about 1 ½...
  • Page 99: Microwave/Convection Oven

    appliances —  Microwave/Convection Oven Facts: mIcroWave/convectIon oven Setting the Clock One of the most useful documents for the microwave/convection oven is the operations To Set the Clock: The microwave/convection oven operates manual, located in the owner’s information file Press the STOP/CLEAR button. from 120 Volt AC supplied by shore power, the ...
  • Page 100 appliances —  Charcoal Filter: CAUTION: It is occasionally necessary to remove  Light cover may be hot. DO NOT Depending on use, the charcoal filter should the glass tray for cleaning. Wash the tray touch glass with lamp ON. Never use be replaced every 6 to 12 months.
  • Page 101: Cooktop

    appliances —  Turn the SPARK knob located at the left cooktop Burner Grate  hand side of the cooktop, clockwise one click. If the burner fails to light, continue Removing the Burner Grate and Cooktop The cooktop uses propane as a fuel source. turning the SPARK knob clockwise until Cover for cleaning: The cooktop burners use a piezo type igniter.
  • Page 102: Porcelain Enamel

    appliances —  DO NOT allow foods containing up the spill before it is baked-on. The surface The bedroom Comfort Control operates  acids (such as lemon or tomato juice, is glass and must be given consideration when the rear roof air conditioner, mid roof air or vinegar) to remain on porcelain or cleaning.
  • Page 103: Air Conditioning - Roof

    appliances —  NOTE: Press the MODE aIr conDItIonIng - roof  The roof air conditioner will not operate button repeatedly in Heat Pump mode with ambient until Fan is The roof air conditioners operate from 120 temperatures at or below 30º F. displayed.
  • Page 104: Return Air Filters

    appliances —  To Clean the Return Air Filters: NOTE: Set desired fan speed by pressing the  The Aqua-Hot antifreeze is propylene FAN button. Wash filters in warm soapy water. DO  glycol based boiler antifreeze. DO NOT Press the UP or DOWN buttons to set NOT use solvents.
  • Page 105: Troubleshooting

    appliances —  Electric Heat Element: To Heat the Interior While Traveling: Heating Zones Status: A thermostat is  The 1650 watt electric element works Turn ON the interior house power. calling for heat in a zone. Normal LED  optimally when plugged into 50 Amp service.
  • Page 106: Bay Thermostat

    appliances —  CAUTION: Disinfecting: Bay Thermostat Use only a non-toxic propylene glycol The tubing inside the Aqua-Hot is rated for based antifreeze recommended for fresh water and winterizing solutions. The During cold weather, a thermostat in the boiler applications. This antifreeze is potable water system will be periodically holding tank compartment will turn on affirmed GRAS (Generally Recognized...
  • Page 107: Fuel Filter

    appliances —  Winterization: CAUTION: Fuel Filter If the motorhome is hooked to shore The Aqua-Hot can remain on during the power during the winter months and the winter months or it must be winterized with Aqua-Hot Fuel Filter: Aqua-Hot is operating on the electric FDA approved RV antifreeze to prevent freeze The filter is located on the curbside of element, a temporary power outage can...
  • Page 108: Aqua-Hot Overview

    appliances —  Spin filter onto head until filter makes WaSHer-Dryer prepareD  contact then tighten ¾ of a turn. Start Aqua-Hot and check fuel filter for The washer-dryer “prep” package includes the  leaks. following items: NOTE: 1. Color coded water supply lines: red for It may be necessary to cycle the diesel hot and blue for cold.
  • Page 109: Washer-Dryer (Optional)

    appliances —  INFORMATION: NOTE: If the cabinet or closet in which a  Perform this test before putting the Refer to the washer-dryer manufacturer’s washer-dryer is installed does not washer-dryer in use for the first time manual in the owner’s information file for have vented louvered doors, the or after the winter months.
  • Page 110: Washer-Dryer Maintenance

    appliances —  To begin a wash load: 5. Set selector knob to Spin. Water If water flow to the washer-dryer is reduced, should drain and drum rotation should Sort and pre-treat clothes. the Hot and Cold water inlet screens may be ...
  • Page 111: Washer (Optional)

    appliances —  NOTE: Test Cycle Requirements: 2. Rotate Selector knob to a wash position Due to the automatic appliance selector with the Wash Temp setting on Warm. Wipe the exterior and interior of the  prioritizing use of appliances to Press the power button to On.
  • Page 112: Winterizing The Washer

    appliances —  The indicator lights on the washer will Open the filter door. Dryer (optional)   show load status. The door lock will not Rotate the filter ½ turn counterclockwise  deactivate until the Done light has been and pull out to remove.
  • Page 113: Dryer Operation

    appliances —  central vacUUm (optional) Dryer Operation Dryer Maintenance Operation Hook to shore power or start the generator to Clean the lint screen after each load: Start generator or plug operate the dryer. Open the door and pull the lint screen ...
  • Page 114 appliances —  1. Unplug the power unit from grounded 5. Reinstall dry motor filter before use, outlet. making sure filter is tucked under 2. Rotate the bag cover counterclockwise retaining tabs. and remove cover. 6. Reinstall bag as previously instructed. 3.
  • Page 115: Section 5 - Equipment

    2008 Contessa equipment — seCtion 5 eqUIpment - IntroDUctIon ......112 poWer SUnvISor ........120 entry Step............112 Door - SlIDIng ..........120 Operation ...........112 Seat controlS ..........120 Stepwell .............112 Swivel Seats ..........121 Assist (Grab) Handle ........113 Sofa BeD converSIon .........121 entry Door ..........113 aIr mattreSS BeD (optional) .......122...
  • Page 116: Equipment - Introduction

    equipMenT —  Operating the Entry Step: If the step fails to operate: eqUIpment - IntroDUctIon 1. With the entry door open, turn the step Verify that the step switch is ON.  switch on. A magnetic door jam switch is used to This section covers the basic operation and ...
  • Page 117: Assist (Grab) Handle

    equipMenT —  CAUTION: CAUTION: Latch Adjustments When operating the When operating the entry door ensure stepwell cover, make sure the dead bolt latch is fully in the unlock Adjusting the Entry Door Latch: there are no pets, shoes or position prior to closing the entry door.
  • Page 118: Keyless Entry

    equipMenT —  Unlocking doors using the keypad and NOTE: keyleSS entry Consult OEM manual for Access and Operation other secure operations: Authority codes. After access codes y Fob: have been assigned, INFORMATION: secure operations can be Consult the OEM manual for further Locks entry &...
  • Page 119: Extending & Retracting Slide Rooms

    equipMenT —  CAUTION: NOTE: Confirm there is enough clearance  DO NOT leave the slide room extended Dirt and grit trapped under the slide inside/outside the motorhome for the during severe weather. Conditions such room could result in damage to the room to extend/retract.
  • Page 120: Manual Override

    equipMenT —  Manual Override – Hydraulic: Bed Slide (Electric Gear Drive): Manual Override The hydraulic slide motor operates the galley 1. The bedroom slide-out motor is located and living room slides. under the bed. Lift the bed and remove A safety feature may be engaged to prevent the access panel.
  • Page 121: Awnings

    equipMenT —  Wardrobe Slide (Electric Cable Drive): CAUTION: aWnIngS At least five feet of clearance is needed 1. Turn off both the battery and house Slide-Out Cover between the side of the motorhome and disconnect switches (located in rear any objects, such as trees or fences, to The slide-out cover automatically reacts to curbside bay).
  • Page 122: Window Awning

    equipMenT —  NOTE: Patio Awning Patio Awning (Optional) It is not required to have the awning at full extension. The awning may be stopped The Eclipse awning operates on 12 Volts DC. The Mirage patio awning is a box awning and at any point of extension or retraction by The awning requires 10' of lateral side clearance.
  • Page 123: Awning Care & Cleaning

    equipMenT —  Automatic Operation: Awning Care & Cleaning Storm Precautions Leave the fan in AUTO position for normal On a monthly basis, loosen hardened dirt The warranty does not cover damage caused operation. Turn the multiplex power switch on; and remove dust from the awning with a dry, by acts of nature;...
  • Page 124: Bedroom Ceiling Fan (Optional)

    equipMenT —  Tips for Fan Operation: Periodic maintenance Door - SlIDIng Operate the fans to keep condensation consists of cleaning the  from accumulating. Condensation occurs blades with a soft cloth The sliding pocket naturally from fluctuations in interior towel or a vacuum to door uses two rollers and exterior temperatures, humidity and...
  • Page 125: Swivel Seats

    equipMenT —  NOTE: Sleeper to Sofa: After either seat is rotated 180º, it Lift up the seat base and pull up the  must be rotated back in the opposite backrest until they are in a “V” position. direction. The 12 Volt DC wiring in the Push down on seat base.
  • Page 126: Air Mattress Bed (Optional)

    equipMenT —  Operation: WARNING: Plug the pump motor into a wall outlet.  The motorhome must be level when Hook to shore power, start the generator or Hook to shore power, start the generator  sliding the drawer out of the bay turn on the inverter.
  • Page 127: Radio - Dash

    equipMenT —  raDIo - DaSH navIgatIon SyStem (optional) Satellite Radio (Optional) The dash radio features include AM/FM tuner, If the satellite radio option was not installed The navigation system is viewed through CD/DVD player, Weather Band and is Sirius at the factory, additional hardware will need the rear vision monitor.
  • Page 128: System Monitor Panel

    equipMenT —  SyStem monItor panel tv & entertaInment componentS The System Monitor Panel is a The following paragraphs discuss the central location for many of the operations and various components that make switches and monitors used to up the entertainment center. operate the motorhome.
  • Page 129: Connections - Cable Tv, Computer & Phone

    equipMenT —  To Watch TV Using Shore Cable: Connections - Cable TV, Computer & Phone With the button in the OFF position, the input to the TV will be set to shore cable and the LED The motorhome is equipped with cable TV will be off.
  • Page 130: Television - Bedroom

    equipMenT —  To Watch a DVD: To Watch a DVD (Optional DVD Player): Turning On the Antenna: Insert a DVD into the Home Theater Turn on the DVD player. Press the 1. Turn on the KVH satellite system. Press ...
  • Page 131: Exterior Entertainment Center (Optional)

    equipMenT —  To Watch a DVD: exterIor entertaInment center (optional) Turn on TV. Press Input button until  Input 2 is displayed on the input menu in the upper right hand corner. The exterior entertainment system includes a LCD television, AM/FM radio, CD/DVD player Turn on exterior DVD player.
  • Page 132 equipMenT —  otes 2 0 08 c on T e ss a...
  • Page 133: Section 6 - Water Systems

    2008 Contessa Water systems — seCtion 6 Water SyStemS - IntroDUctIon ....130 WaSte pUmp (optional) ........137 Water tankS ..........130 toIlet ............138 Measurements ..........130 Operating Instructions ........138 Water- potaBle ..........131 Cleaning & Maintenance ......139 Fresh Tank Fill ..........131 toIlet - electrIc .........139 City Water Hook-up ........131...
  • Page 134: Water Systems - Introduction

    waTeR sysTeMs —  The motorhome plumbing system can be Water SyStemS - IntroDUctIon Water tankS attached to shore services (city water and sewer) Measurements at the roadside service center. The service center This section contains information about the includes the city water/fresh tank fill connection The motorhome is equipped with two tank operation and care of the various water system and the grey and black tank valves, drains and...
  • Page 135: Water- Potable

    waTeR sysTeMs —  Water- potaBle City Water Hook-up Hose Reel (Optional) Fresh Tank Fill Install a pressure The potable water hose reel is located behind the  Install a pressure regulator on water service center. The hose extends through an ...
  • Page 136: Water Pump

    waTeR sysTeMs —  Filling the Tank: The water pump can be operated from the Water Pump Troubleshooting 1. Remove fill cap. following locations: Keep the cap and Bathroom/Vanity Vibration induced by road conditions can  inlet clean. Galley cause the plumbing or pump hardware to ...
  • Page 137: Faucets

    waTeR sysTeMs —  Water pump will not shut-off or continues To clean faucet screens: Finish unscrewing the  to run when the faucet is closed: Unscrew kitchen - screen retainer from filter housing by hand.  Check to see if the fresh water/tank fill faucet head.
  • Page 138: Water Systems

    waTeR sysTeMs —  NOTE: When to disinfect the fresh water system: 10. Fill the water tank with fresh water. Contact Shurflo at 1-800-3218 or If the motorhome is new. Thoroughly flush hot and cold lines  www.shurflo.com for replacement filters If the motorhome has been in storage.
  • Page 139: Waste Water Systems

    waTeR sysTeMs —  Facial tissue is thicker, softer and Ensure that there is enough liquid in the WaSte Water SyStemS  holding tanks prior to dumping the waste Proper Waste Disposal stronger than a rapidly dissolving tissue. holding tanks to provide a smooth flow through White toilet paper dissolves faster the valve, drain pipe and drain hose.
  • Page 140: Waste Drain & Sewage Tanks

    waTeR sysTeMs —  A flexible, 3" sewer hose connects the Remove termination cap. Align coupler Waste Drain & Sewage Tanks  termination drain and the shore facility. Sewer tangs with termination tabs. Twist hoses usually come in 10 or 20 foot lengths. The coupler clockwise 90º...
  • Page 141: Tank Flush

    waTeR sysTeMs —  8. Open the grey water valve. Water in the WaSte pUmp (optional) Tank Flush grey tank will flush remaining solids from the hose. The grey valve remains The motorhome comes equipped with a power The waste pump is a self-priming impeller open until the next drain cycle or time flush nozzle, located in the black tank to help pump designed to minimize clogging when...
  • Page 142: Toilet

    waTeR sysTeMs —  Turn on the pump using  the Sani-Con power switch located in the service center. When the black tank is  empty, turn off the pump and leave the black tank valve open. WARNING: Never leave the pump unattended while in 040623b Insert hose end into sewer connection.
  • Page 143: Cleaning & Maintenance

    waTeR sysTeMs —  CAUTION: Leaks: Cleaning & Maintenance Most chemical mixtures for holding Back of toilet: check water supply line  tank odor control are poisonous. Follow connection. Cleaning the Toilet: the product manufacturer’s directions Between closet flange and toilet: Check The toilet should be cleaned regularly for and warnings when using any holding ...
  • Page 144: Programming Water Level

    waTeR sysTeMs —  Setting the water level: Water Saver Flush: DraIn trapS & aUto ventS Press and release left button. Press both buttons and hold.   Recommended for flushing liquids and The LED’s will flash, indicating the Sinks, shower and clothes washer drains ...
  • Page 145: Cold Weather Conditions

    waTeR sysTeMs —  When plumbing lines are drained, antifreeze is 4. Remove water filter housing (located colD WeatHer conDItIonS not necessary, and the decision to use antifreeze behind the water service center) and is left to the motorhome operator. install a diverter hose.
  • Page 146: Using Nontoxic Antifreeze

    waTeR sysTeMs —  WARNING: 10. If applicable winterize the washer/dryer 7. Turn on the water pump. Turn off the Aqua-Hot and allow it (see “Winterize the washer-dryer). 8. Turn on all the faucets, one at a to cool before starting winterizing 11.
  • Page 147: De-Winterization

    waTeR sysTeMs —  1. Turn the water pump off. 8. Turn the water pump on and operate De-Winterization 2. Fill the storage tank (located behind each faucet individually until a small service center) with FDA approved, amount of antifreeze is present. It may To de-winterize: drain and fill the fresh tank potable RV antifreeze.
  • Page 148: Service Center

    waTeR sysTeMs —  De-winterization: ServIce center 1. Fill the fresh tank with water. 2. Turn Prevent-A-Freeze switch to Normal position. 3. Turn water pump on and operate all faucets one at a time until water is clear. 4. Open the shower faucets and toilet valves until clear water is present.
  • Page 149: Section 7 - Propane Systems

    2008 Contessa propane systems — seCtion 7 propane SyStemS ........146 propane SyStemS propane SyStemS ................14 propane Detector ........147 propane Detector propane Detector ................14 Testing ............147 Testing Testing ......................14 Alarm ............148 Alarm Alarm ........................14 Maintenance ..........148 Maintenance Maintenance ..........
  • Page 150: Propane Systems

    pRopane sysTeMs —  Component ignition problems are commonly Leaks (identified by the odor of rotten eggs or propane SyStemS caused by air in the manifold system or incorrect sulfur) can be found by applying a leak detector gas pressure. DO NOT attempt to adjust the solution on all connections.
  • Page 151: Propane Systems

    pRopane sysTeMs —  combustible and can cause injury and damage Propane Detector Operation: propane Detector when ignited. This condition will exist for an Upon first application of power the LED will extended time. Eventually, propane will reach the flash yellow for three minutes as the detector is The propane detector is required safety detector’s location and cause the alarm to sound.
  • Page 152: Alarm Alarm

    pRopane sysTeMs —  Alarm POTENTIAL SOURCES OF PROPANE LEAKS WHEN OPERATING THE MOTORHOME Cooktop Burners Defective Propane Connection   The red LED will flash and the alarm will Oven Defective Regulator   sound whenever dangerous levels of propane Refrigerator Portable Propane Powered Appliances/Accessories   or natural gas are detected. The detector will continue to alarm until the gas clears or the Alarm Mute: Test/Mute switch is pressed.
  • Page 153: Propane Tank

    pRopane sysTeMs —  WARNING: DO NOT operate any electric switch. This Tank Capacity  Extinguish all sources of heat, sparks, can produce a spark and ignite the gas. propane Tank capacty flames and smoking materials within a Open windows and doors. ...
  • Page 154: Tank Operation Tank Operation

    pRopane sysTeMs —  propane fUnDamentalS Tank Operation BASIC FACTS ABOUT PROPANE Propane detectors are a federal requirement  Manually open the primary shut-off Gallon on all propane equipped recreation vehicles.  #capacty BTu capacty capacty valve located on the propane tank. Propane is a by-product produced by refining oil. ...
  • Page 155: Propane Regulator

    pRopane sysTeMs —  Under normal atmospheric conditions a Damage to the regulator can occur when the propane regUlator propane regulator will not freeze, nor will tank is overfilled. The regulator is designed to propane. Vapor passing through the regulator work with vapor only.
  • Page 156: Propane Hose Inspection

    pRopane sysTeMs —  Additional suggested maintenance: Gas pressure is measured in Inches of Water Inspection tips: Column. This is the amount of pressure applied Hose strength is controlled by the plies of After performing extensive testing the to one side of a U-shaped tube half filled with reinforcement.
  • Page 157: Propane Consumption

    pRopane sysTeMs —  All secondary lines leading to gas appliances One gallon of propane produces 91,502 propane Safety tIpS  are made of copper tubing with flared fittings. BTUs. It is recommended that gas distribution work Divide the amount of BTUs of one Propane is one of the safest and most reliable ...
  • Page 158 pRopane sysTeMs —  Have the venting system checked for  blockage before using the refrigerator or furnace for the first time each season. Insects may have built nests that will obstruct flow. At the first indication of incomplete  combustion (yellow flame instead of a blue flame or soot is present) contact a service technician.
  • Page 159: Section 8 - Electrical Systems – House

    2008 Contessa eleCtriCal systems - House — seCtion 8 HoUSe electrIcal - IntroDUctIon ..156 DIStrIBUtIon panel - HoUSe 120/240 volt ac ..165 Battery DISconnect - HoUSe ....157 Circuit Breaker ...........166 Battery cUt-off ..........157 gfcI BreakerS & oUtletS ......166 SHore poWer Hook-Up .......158 DIStrIBUtIon panel - HoUSe 12 volt Dc ..167...
  • Page 160: House Electrical - Introduction

    elecTRical sysTeMs - house — 8 WARNING: functions, gauges, etc. The house batteries HoUSe electrIcal - IntroDUctIon The electrical system is engineered supply 12 Volt DC power to the distribution and tested for complete safety. Circuit panel located in the bedroom. This panel This section contains guidelines, procedures breakers and fuses protect the electrical contains fuses for the house, interior lighting and...
  • Page 161: Battery Disconnect - House

    elecTRical sysTeMs - house — 8 NOTE: Battery DISconnect - HoUSe Battery cUt-off When 50 Amp shore service is not available, take care when operating the The main house battery disconnect switch The battery cut-off switch is appliances and using the outlets to avoid turns the house battery power supply on or located inside the motorhome overloading the shore power service.
  • Page 162: Shore Power Hook-Up

    elecTRical sysTeMs - house — 8 After the connection is made, turn the SHore poWer Hook-Up  shore power breaker on. Plug shore cord straight into the The power requirement for the motorhome  receptacle (see illustration). is 50 Amp 240 Volt AC single phase. The motorhome can operate from 30 Amp 120 Volt AC with limited capacity.
  • Page 163: Power Cord Reel

    elecTRical sysTeMs - house — 8 Straighten and clean the cord. Continuous amount of current through a Another common adapter is the 30-20 Amp   Press the power cord switch to retract the breaker or fuse is only 80% of its rated adapter.
  • Page 164: Transfer Switch

    elecTRical sysTeMs - house — 8 Maintenance: WARNING: DO NOT have appliances on or AC Kinks may form in the shore power cable loads plugged into outlets when hooking when only a short section is frequently used. to shore power or starting the generator. Routinely extend the cable full distance and Damage to the transfer switch contacts straighten the power cable on the ground to...
  • Page 165: Pre-Start Checks

    elecTRical sysTeMs - house — 8 8 Kw 40' and smaller only. 020159d 120 Volt AC. 020159b 10 Kw 090492 Located behind access door on the 10.0 Kw generator only. 42' models only. 060144p 240 Volt AC. 060144bA Starting the Generator Pre-Start Checks Push and hold the control switch Before Starting the Generator: in START position until the...
  • Page 166: Stopping The Generator

    elecTRical sysTeMs - house — 8 WARNING: NOTE: Stopping the Generator When the motorhome is parked, The generator may shut down when position the dash air conditioner loaded nearly to full power and an air Turn off the appliances vent control in the OFF position to conditioner (or other large motor load) and disconnect other AC prevent exhaust gases from entering...
  • Page 167: Generator Fuel

    elecTRical sysTeMs - house — 8 If a circuit breaker trips, disconnect or turn off Inverter Generator Fuel as many loads as possible. To reset the circuit breaker, switch the circuit breaker to OFF, then Fuel can become contaminated. Diesel fuel The inverter changes DC battery power to switch back to ON to reconnect the circuit.
  • Page 168: Battery Charging With Inverter

    elecTRical sysTeMs - house — 8 Set To: Battery Charging with Inverter Shore Setting AC Power The inverter will automatically charge when 50 Amp When hooked to 50 Amp Shore Service. AC power is supplied from shore service or the 30 Amp When hooked to 30 Amp shore service. generator.
  • Page 169: Auto Generator Start

    elecTRical sysTeMs - house — 8 Auto Generator Start Factory Default Settings functon default The Auto Gen Start (AGS) feature allows Search 5 Watts the inverter remote control to start the generator Low Battery Cut-off 11 Volts DC when battery voltage or interior motorhome Battery Bank 400 AH temperature reaches a preset point.
  • Page 170: Circuit Breaker

    elecTRical sysTeMs - house — 8 The panel label describes the motor’s current consumption will decrease. The AC current load then falls back into the breaker’s breaker layout and the item, rated 80% set point. This electric principle should outlet or appliance to which be kept in mind when using anything other than they pertain.
  • Page 171: Distribution Panel - House 12 Volt Dc

    elecTRical sysTeMs - house — 8 The GFCI, whether it is a The amount of current it takes to trip the DIStrIBUtIon panel - HoUSe 12 volt Dc breaker or an outlet, offers two device from a ground fault varies slightly from types of protection.
  • Page 172: Multiplex

    elecTRical sysTeMs - house — 8 Circuit protection devices come in a variety Multiplex of shapes and ratings. Most common are the blade style plug in fuse and auto reset circuit The Multiplex system breakers. These types of circuit protection consists of fuse modules and devices are readily available from auto supply switches located throughout...
  • Page 173: Batteries - House

    elecTRical sysTeMs - house — 8 Typically the conductor strip in the center Type 2 is an automatic reset type circuit BatterIeS - HoUSe of the fuse is broken, but not always, and is breaker. Under a short circuit condition, this best verified by use of a 12 Volt DC test light.
  • Page 174: Battery Maintenance

    elecTRical sysTeMs - house — 8 Slide Tray Maintenance: Check the battery connections for tightness The battery tray slide will occasionally require and corrosion. If corrosion is found, disconnect lubrication. When performing maintenance to the the cables (mark cable locations) and carefully batteries, remove old lubricant and dirt from the clean them with a mild solution of baking soda battery tray slide with solvent, brake cleaner or...
  • Page 175: Battery Charge Time & Consumption Rate

    elecTRical sysTeMs - house — 8 Checking the Electrolyte NOTE: Temperature and recent battery activity See the chart for temperature Solution (LLA Only) (charging or discharging) affect the hydrometer compensation. Liquid levels should be The most efficient way readings. It is best to check the battery when it even between the cells of the battery of testing the batteries is to has been at rest for at least three hours, although...
  • Page 176: Solar Panel (Optional)

    elecTRical sysTeMs - house — 8 for short durations, without depleting battery Calculating applied loads to an inverter to The run time figure will vary greatly with reserves. Commercial type batteries bridge approximate run time from the battery amp the actual state of charge of the battery bank the gap of deep cycle and engine batteries.
  • Page 177: Charge Controller

    elecTRical sysTeMs - house — 8 The Charge Controller includes the Regular inspections and regular cleaning Charge Controller following: will assure maximum charging from the solar Pulse Width Modulation - Delivers full charging system. To clean the panel, use a The Charge Controller automatically charges ...
  • Page 178: Map Lights

    elecTRical sysTeMs - house — 8 If the map lights fail to operate: map lIgHtS Ensure interior house power is turned ON.  Check fuses in front electrical bay on the Operation:  roadside. Turn the light on and off by aligning the pointer on the back of the light with the ON and OFF indicator on the front portion of the light.
  • Page 179: Section 9 - Electrical Systems – Chassis

    2008 Contessa eleCtriCal systems - CHassis — seCtion 9 cHaSSIS electrIcal - IntroDUctIon ..176 Battery DISconnect - cHaSSIS ....176 Battery - cHaSSIS ........176 fUSeS & cIrcUItS ........177 Fuse Labels ..........178 Distribution Box - Main .......180 Bi-Directional Isolator Relay Delay ....180 Isolator Relay ..........181...
  • Page 180: Chassis Electrical - Introduction

    elecTRical sysTeMs - chassis — 9 WARNING: cHaSSIS electrIcal - IntroDUctIon Battery - cHaSSIS When welding is involved for motorhome repair or modification, This section contains guidelines, procedures The chassis battery is designed to produce high only qualified, experienced technicians and information that will assist in understanding amperage necessary to start the engine.
  • Page 181: Fuses & Circuits

    elecTRical sysTeMs - chassis — 9 fUSeS & cIrcUItS The front electrical panel located roadside ahead of the front wheel contains relays and mini-fuses. Specific assignments are noted on a label on the inside of the bay door. The wire in the middle of the plastic case will break when a fuse blows.
  • Page 182: Fuse Labels

    elecTRical sysTeMs - chassis — 9 Fuse Labels Vehcle cabn - pcB layout 100221 2 0 08 c on T e ss a...
  • Page 183 elecTRical sysTeMs - chassis — 9 Vehcle cabn - pcB connectors 100222 20 0 8 c o n T ess a...
  • Page 184: Distribution Box - Main

    elecTRical sysTeMs - chassis — 9 The BIRD measures both house and chassis Distribution Box - Main Bi-Directional Isolator Relay Delay battery voltage. If the voltage on either battery bank is above 13.3 Volts DC (indicating the The main distribution box includes the battery The Bi-Directional Isolator Relay Delay battery is being charged), BIRD will close the isolator, the Bi-Directional Isolator Relay Delay...
  • Page 185: Isolator Relay

    elecTRical sysTeMs - chassis — 9 engine the opportunity to start and warm up Relays can look the same in appearance, but Isolator Relay before a heavy load, such as discharged house differ in function. Note that on the side of the batteries, are placed on it.
  • Page 186: Alternator

    elecTRical sysTeMs - chassis — 9 4. The 87 posts are not common to the When the coil of the relay is at rest (not The function of the alternator is an electrical 30 post until the relay is tripped. energized) the common terminal (30) and the system voltage maintainer, not a battery charger.
  • Page 187: Alternator Testing Procedure

    elecTRical sysTeMs - chassis — 9 If the house batteries are in a low state of Chassis battery voltage with the engine at Another function of the smart wheel is the  charge, it is recommended to charge the house idle should range 13.5 to 14.2 Volts DC.
  • Page 188: Wiper Function

    elecTRical sysTeMs - chassis — 9 Cruise Function: To use the CAT High Idle Feature: Release the Res switch when the desired road Cruise On/Off: Turns cruise control speed is obtained. Cruise Res returns vehicle Turn cruise control on.  ...
  • Page 189: Tilt & Telescope

    elecTRical sysTeMs - chassis — 9 To Telescope the Steering Wheel: Marker Flashlamp: Pressing Marker Example: In light rain or misting conditions  Flash lamp causes the taillights and all Push and hold the lever down. Move the press the button once to initially clear the marker lights to momentarily flash.
  • Page 190: Parking Brake

    elecTRical sysTeMs - chassis — 9 NOTE: The keypads on the shift control are R The Up and Down arrow buttons are  When the Auxiliary Braking device (Reverse), N (Neutral), D (Drive), Arrow used to select a higher (if not in “6”) is used, the display will change to a up, Arrow down, Mode button.
  • Page 191: Leveling Controls

    elecTRical sysTeMs - chassis — 9 DaSH Leveling Controls Gauges Power Gear Control - Hydraulic Systems: The three-point hydraulic leveling system is operated from the control module to manually or automatically level the motorhome. The control features a multiple warning system with flashing lights and an alarm to alert of a jack down.
  • Page 192 elecTRical sysTeMs - chassis — 9 NOTE: 4. COOLANT TEMPERATURE: Temp – Press to view outside, basement, DO NOT drive the motorhome with low Indicates an approximate normal transmission and engine coolant air pressure. It is not safe. Damage can operating range.
  • Page 193: Indicator Lights

    elecTRical sysTeMs - chassis — 9 Indicator Lights CHECK TRANS: Alerts of problems related to the Allison Transmission. The light should momentarily illuminate when the ignition is switched ON. When starting, the lamp will extinguish indicating the circuits are properly working. If the lamp fails to illuminate or remains 080515e on, the transmission needs to be checked...
  • Page 194: Switches

    elecTRical sysTeMs - chassis — 9 RIGHT ARROW - Audible Turn MIRROR ADJUST: ATC: Indicators: To adjust the outside mirrors, Activating the ATC switch allows greater Right turn indicator circuit is active. Alarm place the small selector in torque during an ATC event. cancels when service brake is applied.
  • Page 195 elecTRical sysTeMs - chassis — 9 NOTE: Center Console: FAST IDLE: DO NOT drive the motorhome with the Activates fast idle circuits, which set engine air bags deflated. This may damage the GEN ON/OFF: idle at 1000 RPM. motorhome. The generator automatically initiates a preheat cycle when the switch is pressed to START.
  • Page 196 elecTRical sysTeMs - chassis — 9 Blower Control Switch: ENTRY STEP: VENT - Fresh air is drawn in and Provides power to the Entry Step. Controls the four speeds of the blower discharged throughout the dash. motor. This is one of the most effective PORCH LIGHT: ways of controlling temperature.
  • Page 197: Operating Tips & Hints

    elecTRical sysTeMs - chassis — 9 Select this position when maximum cold air is Heater: Allow 10 minutes for the temperature  desired or to keep outside air from entering the The heater warms the air in the dash area. to stabilize.
  • Page 198: Troubleshooting

    elecTRical sysTeMs - chassis — 9 Evaporator - A tube core and fins are No Cooling: The control knob will then direct the used in the evaporator similar to the vacuum operation to the appropriate 1. Check that the blower is operating, condenser.
  • Page 199: Diagnostic Plug Location

    elecTRical sysTeMs - chassis — 9 Engine Diagnostics: No Heating: 4. Check that the vacuum solenoid 1. Verify A/C switch is turned off. mounted on unit is receiving power The engine diagnostics will notify the operator 2. Verify blower switch is turned on. from the mode switch.
  • Page 200: Engine "No Start" - Flow Chart

    elecTRical sysTeMs - chassis — 9 engIne “no Start” - floW cHart enGine won’T sTaRT flow chaRT BaTTeRy no TRansMission shifT indicaToR FUSE OR TRY BATT BOOST OR CHECK 10 AMP FUSE AT ENGINE CRANKS NORMAL BUT WILL ENGINE WILL NOT CRANK CONNECTION CRANKING ENGINE FROM ENGINE BATTERY NOT START BUT HAS SHIFTER LIGHT REAR START BOX CHECK ENGINE BATTERY CHECK FOR FUEL IN THE TANK FILL FUSE OK STILL NO LIGHT VOLTAGE. CHARGE OR STILL WILL NOT CRANK FUEL TANK REPLACE BATTERY.
  • Page 201: Section 10 - Chassis Information

    2008 Contessa CHassis information — seCtion 10 cHaSSIS - IntroDUctIon ......198 tag axle (42' only) ........215 fUel SyStem ..........234 aIr SUpply SyStem ........198 Tag Axle Switch .......... 215 Fuel Requirements ........234 Air Governor ..........199 Adjusting Tag Axle Load ......
  • Page 202: Chassis - Introduction

    chassis infoRMaTion — 10 4. Disconnect all the plugs from the The towing receiver is rated at 10,000 lbs. cHaSSIS - IntroDUctIon transmission Electronic Control Unit, towing weight and 1,000 lbs. tongue weight. located in the front electrical bay. This section contains information and 5.
  • Page 203: Air Governor

    chassis infoRMaTion — 10 The pneumatically operated items are divided Air Governor Air Storage Tanks into two categories: brakes and accessory air. Brakes have full use of supplied air pressure. The air governor, located in the engine Drain the front and rear air tanks once a Accessory air items, such as the air horns or compartment, regulates the air compressor to month, or more, depending on operating...
  • Page 204: Air Fittings

    chassis infoRMaTion — 10 To Connect Hose: WARNING: Air Fittings Never place yourself under motorhome Push hose into fitting through the release  without first properly blocking frame ring and the O-ring. Use a slight twisting Push-in fittings are used to connect air hoses (jackstands) from coming down in case motion to seat firmly against the internal between pneumatically operated items.
  • Page 205: Air System - Charging (External)

    chassis infoRMaTion — 10 To remove fitting: CAUTION: 2. Beginning time for the test will The external air Firmly grip the air hose near the fitting commence when air system pressure  supply source to prevent recoil. obtains 85 psi. should be regulated Air Slide the locking collar back to release...
  • Page 206 chassis infoRMaTion — 10 Applied Pressure Loss Test: Air Governor Cut-in Test: Park Brake Apply Test: This test will verify the rate of maximum The park brake will automatically apply if low The air governor controls action of the air acceptable air system pressure loss with only air warning indicator(s) are ignored and system system pump.
  • Page 207: Air Dryer

    chassis infoRMaTion — 10 2. Pressure Relief Valve: Protects the air aIr Dryer Desiccant Cartridge dryer from over-pressurization. Warm, humid air from the The air dryer, located in the rear engine 3. Regeneration Valve: Controls compressor condenses into either compartment, removes moisture from the regeneration of the desiccant by allowing water or water vapor.
  • Page 208: Desiccant-Type Air Dryer

    chassis infoRMaTion — 10 Air Dryer Cycle ReplaceMenT RequiReMenTs components when to replace? why? The governor turns the compressor on when Desiccant Cartridge • Every two to three years. • Preventive maintenance. the supply tank pressure drops below cut-in • When compressor is • Contaminated cartridge. pressure. Compressed air passes into the air replaced.
  • Page 209: Height Control Valves

    chassis infoRMaTion — 10 Inspect the Outside Diameter (OD) of Cleaning: Brake SyStemS  the air springs. Check for irregular wear, The approved cleaning method is to use soap Air Brakes heat cracking or chaffing. and water, methyl alcohol, ethyl alcohol or The air brake system on the motorhome differs Inspect air lines to ensure contact does isopropyl alcohol.
  • Page 210: Park & Emergency Brake System

    chassis infoRMaTion — 10 WARNING: The air braking system on the motorhome Should a failure occur in the air system, DO NOT manually adjust the slack is equipped with a low air pressure warning preventing the air pressure from building, it may adjusters.
  • Page 211: Brake - Auxiliary

    chassis infoRMaTion — 10 If the motorhome is allowed continued The inversion valve allows the front air tank When the auxiliary brake is activated going operation, the pneumatic emergency spring pressure to recharge the rear brake chambers after down a hill, it will help control road speed brake relay valve, installed in the air system, the modulated spring brake application has been or sufficiently slow the road speed until the...
  • Page 212 chassis infoRMaTion — 10 ABS Component Function: The ECU monitors all wheel sensors at the When the ignition is turned on, the ABS  rate of 100 times per second. The ECU controls Speed sensors and indicator illuminates momentarily (three ...
  • Page 213 chassis infoRMaTion — 10 The blink code switch is capable of Engine torque is unaffected during normal ATC Switch: performing several diagnostic mode functions. operation. The ATC system works in Activating the ATC switch reduces At Ignition On, a two second delay must be conjunction with the ABS Electronic Control ECU control over engine torque.
  • Page 214: Front Axle

    chassis infoRMaTion — 10 Toe Setting: Maintenance for the system entails adequate front axle lubrication. Use only a hand operated grease gun The toe setting represents different distances on the fittings. Grease fittings for the steering between the front and rear of the tires (measured While driving the motorhome, be aware of system are found on the both ends of the drag at the vertical center line of the tires).
  • Page 215: Lubrication Maintenance Safety

    chassis infoRMaTion — 10 Caster Adjustments: Caster is the fore 1. axle Beam and aft tilt (toward 2. steerng Box 3. intermedate steerng shaft the front or rear of the . unversal Jonts motorhome) of the . slp yoke steering kingpin as .
  • Page 216: Steering Column

    chassis infoRMaTion — 10 WARNING: Steering Column Drag Link DO NOT place yourself under motorhome without first properly The intermediate steering shaft connects the The drag link connects the steering box blocking frame (jackstands) from steering wheel to the steering box. Service the pitman arm to the steer axle.
  • Page 217: Steering Spindles

    chassis infoRMaTion — 10 NOTE: SteerIng gear Steering Spindles Inspect for signs of leakage when performing fluid level checks. The steering spindles attach to the front Maintain the grease pack behind the output axle and pivot on the kingpin. The wheel end shaft’s dirt and water seal as a general Changing the hydraulic filters in the engine assembly and brake system attach to the spindle.
  • Page 218 chassis infoRMaTion — 10 NOTE: During a lubricant change, fine metal The lubricant should be level with  When checking the lube level also check particles may be observed clinging to the bottom of the hole. the housing breathers on top of axle magnetic fill and drain plugs of the axle.
  • Page 219: Tag Axle (42' Only)

    chassis infoRMaTion — 10 Greasing the Drive Shaft Universal Joints: Greasing the Drive Shaft Slip Yoke and tag axle (42' only) 1. Check the drive shaft for looseness. Splines: Tag Axle Switch Repair if loose or worn. 1. Check the drive shaft for looseness. 2.
  • Page 220: Adjusting Tag Axle Load

    chassis infoRMaTion — 10 Air Leveling (Optional): Adjusting Tag Axle Load Tag Axle Lubrication The tag axle switch is integrated into the air leveling pad located on the driver’s console. An adjustable pressure regulator located in All tag axles use oil to lubricate the wheel Pushing the “Tag Lift”...
  • Page 221: Oil Change Intervals

    chassis infoRMaTion — 10 DrUm Brake maIntenance SHock aBSorBer Oil Change Intervals The recommended oil change interval is The drive and tag axle (42' only) slack The shock absorber is a hydraulic device used based on operating conditions, speeds and adjusters and “S”...
  • Page 222: Leveling - Hydraulic

    chassis infoRMaTion — 10 Indicator Lamps: CAUTION: levelIng - HyDraUlIc The leveling jacks are not designed for MAN – Indicates system is in manual  changing tires. Using the jacks to elevate level mode. The leveling system is designed to reduce any wheel position off the ground will AUTO –...
  • Page 223: Prior To Leveling

    chassis infoRMaTion — 10 CAUTION: Prior to Leveling Hot asphalt, gravel or dirt may not support the weight that is placed on the Chassis battery voltage must be at least  hydraulic jack pads. Place thick plywood 12 Volts DC. under the jack pads to help disperse Select a level site if possible, or park 020185b...
  • Page 224: Automatic Leveling

    chassis infoRMaTion — 10 NOTE: Automatic Leveling If additional height or surface support is The automatic function of the leveling system needed, construct a 1' x 1' should only engage when the site is relatively wooden block made from level and solid to prevent excessive twist/stress two pieces of ¾"...
  • Page 225: Air Leveling

    chassis infoRMaTion — 10 Drive-Away Protection: Adding Fluid: aIr levelIng With the jacks extended and the park brake is If the leveling system makes unusual noise released or transmission placed in gear, a warning or the alarm sounds when driving around The air leveling control touchpad is located alarm will sound and all LEDs will illuminate.
  • Page 226: Automatic Air Leveling

    chassis infoRMaTion — 10 Press the AUTO button to initiate After leveling: Automatic Air Leveling  the leveling process. The indicator The leveling system goes into “Sleep”  light above Auto will blink and the mode after 15 seconds to minimize Prior to leveling: motorhome will automatically level parasitic current draw on the chassis...
  • Page 227: Travel Mode

    chassis infoRMaTion — 10 Prior to leveling: WARNING: The air tank drain is The time required to achieve travel Set park brake. located at the bottom  height varies. Make sure that the Place transmission in neutral. of the air tank. Open ...
  • Page 228: Starting Procedure

    chassis infoRMaTion — 10 INFORMATION: The diesel engine in the motorhome controls 6. If CHECK TRANS fails to illuminate, The equipment owner and operator is engine speed by varying fuel supply only. No or remains on after starting, refer to the responsible for safe operation of engine.
  • Page 229: Cold Weather

    chassis infoRMaTion — 10 CAUTION: If the engine fails to start follow the Another method to preheat the engine is to Upon cranking an engine in cold procedures for “Engine Will Not Start - use the Aqua-Hot. The Aqua-Hot engine pre- temperature, the starter may rapidly Troubleshooting”...
  • Page 230: Engine Oil

    chassis infoRMaTion — 10 Aqua-Hot (Optional) Engine Preheat: 2. Always follow the recommended oil, A high grade 15W-40 multi-viscosity heavy fuel, and coolant specifications as The diesel burner inside the optional Aqua- duty lubricating oil meeting Caterpillar outlined in the OEM Engine Manual. Hot heats an internal engine coolant loop.
  • Page 231: Engine Shutdown

    chassis infoRMaTion — 10 Oil additives should not be used unless This ratio will provide protection from -34º F. engIne SHUtDoWn the oil supplier or oil manufacturer has been to 228º F. Antifreeze must be of low silicate consulted and provided positive evidence or content as defined by ASTM D-4985.
  • Page 232 chassis infoRMaTion — 10 Engine Coolant Reservoir: Cooling System Maintenance: Coolant Checks: The engine coolant reservoir is connected Check coolant level daily or when Refer to the engine OEM manual for detailed  to the radiator by a hose. Coolant heats and refueling.
  • Page 233: Radiator/Charge Air Cooler

    chassis infoRMaTion — 10 INSPECT: Coolant System - Thawing: Every 12 months, inspect all hoses, If the coolant system becomes frozen, clamps, and fittings for leaks due to the motorhome must be towed. Place the Hydraulic Cooler Charge Air Cooler cracking, softness and loose clamps/ motorhome in a warm area until completely fittings.
  • Page 234: Transmission

    chassis infoRMaTion — 10 During each oil change inspect the The left number displays the highest forward tranSmISSIon  engine side of the radiator/CAC range available. The right number is the range assembly for foreign objects that may that the transmission is currently in. NN The Allison World transmission incorporates cause restriction.
  • Page 235: Check Trans Indicator

    chassis infoRMaTion — 10 NOTE: The Mode button enables a secondary shift The transmission generally will downshift to 4th  The transmission will not accept a schedule to be selected. This is commonly gear. The torque converter will not “lock-up” manually selected gear change to occur referred to as Economy mode.
  • Page 236: Periodic Inspections

    chassis infoRMaTion — 10 code will be listed in D1. The Mode button tranSmISSIon flUID & fIlterS Periodic Inspections will enable selection of sequential codes. Allison 4th Generation controls list each code The Allison MH Series requires very little The transmission is filled with TranSynd ™...
  • Page 237 chassis infoRMaTion — 10 Proper Fluid Levels: One of the following will be indicated: A cold check should be performed after Transmission fluid cools, lubricates and “o K” represents the level is okay. transmission maintenance or service until a hot ...
  • Page 238: Fuel System

    chassis infoRMaTion — 10 CAUTION: NOTE: fUel SyStem Low or high fluid level can cause Some states (including California) have Fuel Requirements overheating and irregular shift patterns. prohibited the sale of Low Sulfur Diesel. These conditions can damage the Diesel fuel classified as # 2 is used in transmission if not corrected.
  • Page 239: Fuel Tank

    chassis infoRMaTion — 10 NOTE: The correct adjustment technique, with a full Fuel Sender Due to the precise tolerances of diesel tank of fuel, is to start with the full adjustment injection systems, it is extremely screw turned completely clockwise. This should The Centroid fuel sender has no moving parts important that fuel be kept clean and cause the reading to be above full.
  • Page 240: Fuel Lines & Hoses

    chassis infoRMaTion — 10 NOTE: To Drain the Filter: Fuel Lines & Hoses It is recommended to wear gloves and Shut off the engine.  old clothing when working with diesel Open the drain valve, by hand, Make a visual check for fuel leaks at all ...
  • Page 241: Hydraulic Pump

    chassis infoRMaTion — 10 Hydraulic system pressure falls dramatically after the load. The return line pressure may be as low as six to eight bars. The fluid enters the hydraulic cooler where the heat is dissipated. Hydraulic Cooler The hydraulic cooler prevents hydraulic fluid from overheating.
  • Page 242: Thermovalve

    chassis infoRMaTion — 10 hydraulic fluid from the switching valve. As This process will continue until coolant The switching valve is mounted to the fan coolant temperature rises, a spool valve begins temperature inside the radiator reaches motor. The hydraulic fluid is then cooled and to move in the switching valve.
  • Page 243: Hydraulic Reservoir/Filter

    chassis infoRMaTion — 10 Hydraulic Reservoir/Filter Air Filter Minder The hydraulic reservoir with The air filter minder, located in the roadside of internal filter (located in the the engine compartment, is a precision overflow engine compartment) is the restriction gauge designed to take the guesswork reservoir for both the hydraulic out of air cleaner replacement.
  • Page 244: Caterpillar Regeneration System

    chassis infoRMaTion — 10 NOTE: can occur. The ARD will introduce diesel fuel caterpIllar regeneratIon SyStem If the engine is turned off during into the exhaust system upstream of the DPF. a regeneration cycle, the cycle The fuel will ignite and super-heat the DPF The Caterpillar Regeneration system includes will automatically begin again (if to oxidize particulate matter (soot).
  • Page 245: Lubrication Maintenance

    chassis infoRMaTion — 10 DPF Light Warning System: NOTE: Stage Four: The DPF light flashes and  Maintenance schedules are based on There are four stages of the DPF light warning Check Engine and Stop Engine lights normal operating conditions and use. system.
  • Page 246 chassis infoRMaTion — 10 Lubricant Classification: The NLGI (National Lubricating Grease Most fluids and lubricants have a distinct Lubricants are manufactured in many forms for Institute) helps disperse information to the odor, which can be used to detect early signs of a variety of applications.
  • Page 247 chassis infoRMaTion — 10 Brake actuating components require If the component does not accept grease the lubrication to keep the actuating components Zerk fitting may be plugged or damaged. Zerk freely operating. Avoid contaminating brake fittings are replaceable and generally available at linings with lubricant.
  • Page 248: Lubrication Charts

    chassis infoRMaTion — 10 Front of Chassis lUBrIcatIon cHartS 38'-40' Models 070173t Rear of Chassis Radiator Drain Petcock 070174yb 2 0 08 c on T e ss a...
  • Page 249 chassis infoRMaTion — 10 lubrcaton code chart: coMponenT: acTion: when: code: Engine oil as recommended by Engine Oil Fill Keep to full mark Before each trip/daily en route engine manufacturer. Texaco URSA Engine Oil Filter Replace At Oil Change Super Plus SAE 15W-40. 3 Transmission Keep to full mark Refer to OEM Manual Refer to the Original Equipment *OEM Engine Coolant Reservoir Maintain level Before each trip...
  • Page 250: 42' Models

    chassis infoRMaTion — 10 42' Models 070173ma Radiator Drain Petcock 070174ta 2 0 08 c on T e ss a...
  • Page 251 chassis infoRMaTion — 10 lubrcaton code chart: coMponenT: acTion: when: code: Engine oil as recommended by Engine Oil Fill Keep to full mark Before each trip/daily en route engine manufacturer. Texaco URSA Engine Oil Filter Replace At Oil Change Super Plus SAE 15W-40. 3 Transmission Keep to full mark Refer to OEM Manual Refer to the Original Equipment *OEM Engine Coolant Reservoir Maintain level Before each trip...
  • Page 252: Engine Drive Belt Diagram

    chassis infoRMaTion — 10 engIne DrIve Belt DIagram SpecIfIcatIon cHartS Engine Specifications Tank Capacities enGine specificaTions Tank Capacities (Approx. Gallons) All Models Cubic Inch Displacement 9.3 L/567 CI Grey Water 78 gallons 425 HP @ Black Water 44 gallons Engine HP 2300 RPM Fresh Water 100 gallons 1250 lbs./ft. Engine Torque Fuel Tank 130 gallons @ 1400 RPM...
  • Page 253: Generator Specifications

    chassis infoRMaTion — 10 Generator Specifications Belts & Filters 8.0 Kw caTeRpillaR enGine - c9 Oil Filter Caterpillar 1R-11803 Fuel Filter (Primary) Fleetguard 1242 Fuel Filter (Secondary) Caterpillar 1R-0751 Aqua-Hot Fuel Filter Garber Model # R Hydraulic Filter Zinga ZSE 10 Drive Belt Caterpillar 313-4400 Air Filter Donaldson P53744802 (*MP 2329) Air Dryer Filter Meritor Wabco R950011...
  • Page 254: Battery Specification Charts

    chassis infoRMaTion — 10 Battery SpecIfIcatIon cHartS Rc (2a @ 80 cca † applcaton ah (20 hR) ° f) Mnutes 12 Volt Chassis* Group 31p - MHD (2 each) 6 Volt Domestic** ° 75 Amp @ F = 230 Min. U2200 (4 each) *Batteries connected in parallel. **Four batteries connected in a Series/Parallel configuration. †CCA Ratings are 0° F. These are the minimum requirements.
  • Page 255: Maintenance Records

    chassis infoRMaTion — 10 maIntenance recorDS After scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages.
  • Page 256 chassis infoRMaTion — 10 BaTTeRy RecoRd seRVice daTe MaKe Type RepaiRs daTe Replaced insTalled MonThs Miles 2 0 08 c on T e ss a...
  • Page 257 chassis infoRMaTion — 10 TiRe RecoRd seRVice daTe daTe MaKe Type RepaiRs insTalled Replaced MonThs Miles 20 0 8 c o n T ess a...
  • Page 258: Weight Record Sheets

    chassis infoRMaTion — 10 WeIgHt recorD SHeetS wthout Tag axle DATE:_____________________________________________ DATE:_____________________________________________ DATE:_____________________________________________ PLACE:____________________________________________ PLACE:____________________________________________ PLACE:____________________________________________ FRONT: + = FRONT: + = FRONT: + = LEFT RIGHT TOTAL LEFT RIGHT TOTAL LEFT RIGHT TOTAL REAR: + = REAR: + = REAR:...
  • Page 259 chassis infoRMaTion — 10 wth Tag axle 20 0 8 c o n T ess a...
  • Page 260 CHASSIS INFORMATION — 10 TECHNICAL PUBLICATIONS ILLUSTRATIONS: MANAGER: 2008 CONTESSA OWNER’S MANUAL Kelly Stroble, Aaron Graham, Vance Buell Dustin Hutchcraft Technical Writer: OPERATIONS Nate Bondurant Technical Writers PRINTING William Birch - OR Holiday Graphics - IN Manual Layout & Cover Design:...
  • Page 261: Index

    2008 Contessa inDex inDex Aqua-Hot .............100 Brake - Auxiliary .........207 ABS/ATC System ........207 Troubleshooting .........101 Exhaust Brake ...........207 Air Dryer ............203 Brake Systems ..........205 Bay Thermostat .........102 Desiccant Cartridge ........203 Air Brakes ..........205 Care & Maintenance ........102 Desiccant-Type Air Dryer ......204 Park &...
  • Page 262 index Console ............185 Driving & Safety ...........14 Exterior Care ..........58 Transmission Shift Selector .......185 Inspections ...........14 Corrosion .............58 Parking Brake ..........186 Familiarize Yourself ........14 Winter Drive Protection ......58 Leveling Controls ........187 Mirror Adjust ..........14 Washing ............59 Cooktop ............97 Safety Seat Belts ..........15 Drying ............59 Driving Tips ...........16 Operating the Cooktop ........97...
  • Page 263 index I, J Fire Extinguisher ...........54 Generator - 120/240 Volt AC .....160 Interior Care ..........63 Floors ..............72 Pre-Start Checks ........161 Cockpit ............63 Carpet Cleaning ...........72 Inverter ............163 Starting the Generator .......161 Tile Floor .............73 Providing AC Power with Inverter ....163 Stopping the Generator ......162 Front Axle ............210 Battery Charging with Inverter ....164...
  • Page 264 Rear View System..........23 Shower ............74 Slide-out Operation ........114 Monitor Controls .........24 Refrigerator ...........88 Extending & Retracting Slide Rooms ..115 Owner’s Manual Survey: 2008 Contessa ..9 Operation Specifics ........88 Manual Override ........116 Control Panel ..........89 Smoke Detector ..........51 Operation .............51 Icemaker ............90 P, Q Refrigerator Alarm ........90...
  • Page 265 Tire Pressure Inflation Guideline....33 Troubleshooting ..........134 Wall Thermostat ..........98 Tire Charts ............33 Disinfecting Fresh Water ......134 Warranty: Limited 2008 Beaver ......i Air Pressure Checklist ........35 Water Systems - Introduction .....130 Warranty: Limited 2008 Roadmaster ...iii Tire Support When Leveling ......35 Water Tanks ..........130...
  • Page 266 index Weighing the Motorhome ......38 Weight Limits ..........38 Weight Terms ..........39 Tire Pressure & Weighing ......39 Weight Label ..........41 Four Point Weighing (Non Tag Axle) ...41 Cargo Carrying Capacity Flowchart .....44 Weight Example Worksheet ......44 Weight Record Sheet - Non Tag Axle ..45 Six-Point Weighing Example (Tag Axle Only) ..46 Cargo Carrying Capacity Flowchart .....48 Weighing Procedure Worksheet - Tag Axle ..49...

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