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Summary of Contents for Bubble RAYBURN SUPREME
- Page 1 http://www.oilstoves.co.uk/...
- Page 2 Contents 1. Health and Safety. ___________________________________________________________7 Control of Substances. ____________________________________________ 7 2. Applicable Regulations. _______________________________________________________7 Building Regulations._____________________________________________ 7 Electrical Regulation._____________________________________________ 7 BS5410 Oil Fired Space Heaters. _____________________________________ 7 BS5449 Central Heating. __________________________________________ 7 BS6461 Pts 1 & 2 1984. ___________________________________________ 7 BS7566 Parts 1 to 4.
- Page 3 9. Wall sleeving 22mm waste pipe. ___________________________________ 11 10. Silicone sealant._____________________________________________ 11 11. Stadium air vent. ____________________________________________ 11 12. Vermiculite loose fill. (optional) __________________________________ 11 13. Cement. __________________________________________________ 11 14. Sharp sand. ________________________________________________ 11 15. Fire cement. _______________________________________________ 11 16. Plugs and screws. ____________________________________________ 11 17.
- Page 4 9. Connection to the Burner. _______________________________________ 14 9. Ventilation Requirements._____________________________________________________14 1. Air Supply To The Appliance._____________________________________ 14 2. Air Requirement Calcs. _________________________________________ 14 3. Effects of Extractor Fans.________________________________________ 15 4. Effects of Open Fires. __________________________________________ 15 5. Test for Adequacy of air supply. ___________________________________ 15 6.
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Page 5: Table Of Contents
24. Remove The Front Secondary Air Chamber Casting.______________________ 17 25. Remove The Vitreous Enamel Cover Plate.____________________________ 18 25a.Fit The Over Boiler Baffle. _____________________________________ 18 27. Clean the Boiler and Flueways. ___________________________________ 18 28. Remove The Sliding Damper. ____________________________________ 18 29. Fit The Over Oven Baffle. ______________________________________ 18 30. - Page 6 3.5. Prepare A Sampling Point.______________________________________ 25 3.6. Ignite The Burner. ___________________________________________ 25 3.7. Fit The Baffle Box. __________________________________________ 25 3.8. Fit the Hot Plate. ____________________________________________ 26 3.9. To Set For Good Combustion. ___________________________________ 26 3.10. Combustion Air. ___________________________________________ 26 3.11. To Adjust The Pump Pressure. __________________________________ 26 4.
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Page 7: Building Regulations
& & The installation of an oil fired BUBBLE © appliance must be carried out by a technically competent person, Installers must have successfully experienced in both solid fuel and oil completed OFTEC courses, OFT101 fired installation and capable of and OFT105. -
Page 8: Check List
To protect yourself against Obviously it doesn,t and sometimes it dissatisfied customers you must make is necessary to just to make sure that sure that you are fully aware of them. they do fully understand what a conversion is all about. The best way to deal with these problems is to take-: For customers who do a lot of cooking,... -
Page 9: Under Loading
44,000 BTU’s on Rads Max. Because water temperature control is not all it should be, many of the 20% Pipe losses. cylinders have been exposed to excessive and continuous high temperature calcification in the If the appliance is overloaded and indirect coil. -
Page 10: Oven Side Casting
If conversions are carried out on these systems, it is very important that adequate explanation be made to The conversion system is designed and the customer. tested to operate at its best on total Selected heating only is available, system loads of between 35,000 and meaning that selected radiators are 55,000 B.T.U's, under winter time turned on and off as required, to keep... - Page 11 2. The front and right hand side for intensive cooking or summer time running. 3. To the right and rear for intermediate running. It can be set up to bias the flame to the oven or the boiler or an intermediate position.
- Page 12 On installations where using a bend is unavoidable the maximum allowable The chimney should terminate 2 feet above the ridge of the main or bend angle from the vertical is 45 degrees. highest roof, in compliance with relevant legislation. 45-degree runs should be kept as short as possible (less than 1 metre The chimney must be terminated with a suitable anti down draft cowl such...
- Page 13 Trenches must be a minimum of 300mm deep. 28 Second Commercial Kerosene to Oil lines laid in such trenches should BS2869 Part 2: 1988 Class C2 is have a substantial cover; strong suitable for use with this appliance. enough to resist spade impact placed 35-second diesel versions are over them and marker tapes must be available to special order.
- Page 14 Make sure that they are supported on reinforced concrete walls, which are The burner is supplied with a flexible built high enough to keep the tank oil line with a union fitting into the well above any potential flood level pump, jointing compound must not be and strong enough to withstand used at the union connection and the...
- Page 15 If an extractor fan is fitted in the Instructions on ventilation must be same room as the appliance or if adhered to. there is an open fire in an adjoining room then extra compensatory air must also be made available for both these extra requirements.
- Page 16 If there is any possibility that the NOTE this cable terminates in a pre primary system is slow, it is essential wired plug to facilitate easy removal that it should be converted to " fully of the burner unit for service pumped "...
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Page 17: Remove The Front Secondary Air Chamber Casting
and its carrier bush, bolted to the l.h. side of the ashpit. After removing the hot plate here is the worst job of the conversion. The TO THE EXISTING STAT and protruding fins of the hot plate have remove the stat, capillary and phial. to be removed to allow for the later allow the drive to hang loose. -
Page 18: Remove The Vitreous Enamel Cover Plate
It will be important to thoroughly clean the rear lower summertime At the rear left hand side of the hob brick support bracket otherwise it is the cover plate for theclean out will be difficult to fit the new door access plate of the rear boiler summertime cooking boards which are flue ways. -
Page 19: Using The Hole Saws
Mark out and drill the access panel. At the bottom left hand side of the panel -: One hole at 16mm dia. for the power in. (small strain) One hole at 29mm dia for the oil supply. (large strain) and fit the cable strains. -
Page 20: Fit The Closure Plate
Rest the rear lugs of the closure It will be necessary to trim out the plate on to the inner cast protrusion back of the board with a Stanley of the appliance front casting. knife to accommodate the protrusion Drop the front on to the protruding of the rear grate support (See fig 11) ledge just beneath the lower rear and any inward distortion of the lower... -
Page 21: Fit The Base Closure Plate Board
Apply a good wedge of fire cement at the boiler end of the board and Illustrated in 5. (See Fig 12 also ) Firecement at the edges. (See Fig 12 ) (See Fig 12 ) Firecement up the verticals Making sure that a good fillet of silicone sealant has been applied to the top surface of the metal closure plate around the center boss, wiping... -
Page 22: Fit The Secondary Closure Plate Board
Fasten the two securing screws which bolt the head flange up to the closure plate. If the ashpit base is bowed up through heat distortion, pack up under the stick on rubber feet until the base plate is sitting free form the distortion. -
Page 23: Power In
Drive to the new stat is exactly the same as before using the existing Fit the mains feed cable through the air inlet tube and thread them flexi and the small brass drive adaptor provided with the conversion, through the cable support in the upper plastic bung ready to connect which fits into the spring retained drive of the flexi and onto the... -
Page 24: Refit The Access Panel
It is assumed that the installer has Setting up the appliance to perform connected up the oil supply from the as per our requirements ( Heat tank in the correct manner. balancing) Connect the three pin power supply after first checking for correct Make sure the appliance is fully polarity. -
Page 25: Check The Burner Air Shutter
The burner air shutter has been set at the factory and should be satisfactory for test firing. Drill a hole suitable for your analysis probe in the inner cover of the vertical rear boiler cover plate. After the tests plug the hole with a Dwyer test point plug. -
Page 26: Controls
Note after you have finished with the When refitting the hot plate make analysis; fit the rear boiler baffle sure that the ceramic rope seal which over the outlet from the rear boiler flue ways. fits over the top of the cooking / heating damper frame is correctly With a flue vacuum of between .02"... -
Page 27: Fusing
Fully in and three quarters of a turn out is equal to 10 Bar, each quarter of Check for function, convenience of a turn out is equal to one bar positioning and leaks. reduction. If you lose your position with the adjustment, get back to the Check for correct fusing, location and 10 bar start point. - Page 28 The door should be removed and placed upon a bubble pack support to prevent damage to the enamel surface. Using a 4inch disc grinder set up with...
- Page 29 To prevent this we recommend that a chargeable, first quick service be After a conversion the internal metal carried out, to clean away the scale. surfaces of the boiler shed The scale shedding lasts for about 6 considerable amounts of scale, The to 9 months, gradually decreasing.
- Page 32 Take care when viewing the parts list detailed as it is drawn looking from the back of the appliance.
- Page 33 Item Description PART Qty Check NUMBER Burner assembly complete 77-10- 001/MB1 Bi pole stat assembly 77-01-007 Mounting Plate and fasteners for Bi pole stat assembly. Flexi Drive bush adaptor 87-01-010FDB Brass make up bush for Bi Pole stat phial 77-01-201 Closure plate with fasteners 87-18- 010CD/V2...
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Page 34: Fire Valves
out. Insulation Board Right hand ash pit side 87-19-010C board Insulation Board Droop nose board 87-19-010E Insulation Board Base closure small hole 87-19-010G 77MM (first board) Insulation Board Base closure large hole 87-19-010F 86MM (second board) Primary Front Insulation Board 87-19-010H Secondary Front Insulation Board 87-19-010I... - Page 35 Only approved personnel, WHO HAVE BEEN SUITABLY TRAINED, must carry out maintenance on this product.
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