TARAL VST 818 User Instruction Manual

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TARAL - VST 818

TRACTOR

USER

INSTRUCTION MANUAL

Taral Tarım Makina ve Aletleri Sanayi A.Ş.

Maltepe Mah. Hastane Yolu Sok. No:1 P.K. 34010 Zeytinburnu/İSTANBUL

Tel: +90 212 5679550 (Pbx) Fax: +90 212 6740679 / +90 212 6121239

e-mail: info@taral.com

website: http://www.taral.com

Form No: KBK-7205207

Revision No: 0

Publish Date: 01.08.2012

Table of Contents

Summary of Contents for TARAL VST 818

Page 1: Instruction Manual
TARAL - VST 818 TRACTOR USER INSTRUCTION MANUAL Taral Tarım Makina ve Aletleri Sanayi A.Ş. Maltepe Mah. Hastane Yolu Sok. No:1 P.K. 34010 Zeytinburnu/İSTANBUL Tel: +90 212 5679550 (Pbx) Fax: +90 212 6740679 / +90 212 6121239 e-mail: info@taral.com website: http://www.taral.com...
Page 3 INTRODUCTION We would like to thank you, our valuable customers, for purchasing this TARAL product. This instruction manual contains information on the operation, lubrication and maintenance of your tractor. The information contained is comprehensive and essential, and is designed to assist you, even-if inexperienced, in utilizing your Tractor.
Page 4 It is located at the left side of the tractor tunnel sheet. Tractor Variant: 818D 4WD AR Tractor Category: Tractor Trade Name: TARAL - VST 818 Manufacturer of Tractor: TARAL Tarım Makine ve Aletleri Sanayi A.Ş. Address: Maltepe Mah. Hastane Yolu Sok.
Page 5 We recommend you to use original TARAL parts supplied by aut- you can fold down the safety frame temporarily, when the horized dealers or services.
Page 6 Do not try to pass over cars on road. If the traffic behind becomes busy, pull over at an appropriate place and give way to the vehicles behind. This tractor is compatible for both RH traffic and LH traffic drive. Check, and ask dealer if necessary to adjust, front lamps and mirror regarding local regulations in your country.
Page 7: Table Of Contents
CONTENTS CONTENTS SECTION 1. SAFETY PRECAUTIONS A. General Operating Safety Precaution ................B. Basic Safety Requirements for Maintenance ..............C. Operation of the Tractor ...................... SECTION 2. EXTERNAL VIEW AND NOMENCLATURE OF EACH PART ........SECTION 3. INSTRUMENTS AND CONTROLS ................Ignition Key ..........................
Page 8 Operator's Seat ........................External Outlet Valve ......................Front Axle Steering Adjustment ....................3-Point Linkage ........................Hydraulic System ........................Position and Depth Control...................... External Hydraulic Service ...................... PTO Guard and Rear Hitch ....................SECTION 5. REGULAR MAINTENANCE GUIDE ................Service Schedule ........................Service Schedule Chart ......................
Page 9 Air Cleaner ..........................Fan Belt Tension Adjustment ....................Battery............................Booster Connection ......................Proper Procedure for Booster Connection ................ Proper Procedure for Removing Booster Cable .............. Proper Battery Service and Tips for Safety ..............Checking the Electrolyte Level ..................Battery Recharging......................Transmission Oil Replacement ....................
Page 10 Clutch ............................Transmission..........................Power Take Off ........................Brake............................Steering............................ Hydraulic System ........................3-Point Linkage ........................Drawbar ..........................Maximum Tire Load Capacity ....................Maximum Axle Loads ......................Travelling Speed ........................Capacities ..........................
Page 11: Section 1. Safety Precautions
SECTION 1 - SAFETY PRECAUTIONS REMEMBER: "SAFETY" IS ONLY A WORD UNTIL IT IS PUT INTO PRACTICE Improper handling of the tractor could lead to an accident. Prior to the operation of the tractor, be sure to read this Manual carefully and have a thorough understanding of all of the contents.
Page 12: Operation Of The Tractor
11. Stop the engine and make sure the PTO shift lever is in Neutral before performing any of the following services, including: Removal of the propeller shaft between PTO and any attachment, Adjustment of PTO drive train and hitch. Adjustment or cleaning of PTO driven attachment. 12.
Page 13 Never attempt to jump on or off a moving tractor. HIGH To start travelling, lower the engine speed and release the clutch pedal slowly. Abrupt releasing causes the When starting the tractor, operating any attachment or tractor to jump off. engaging the PTO make sure that no one is in the way, Before leaving the tractor, stop the engine, remove the especially children.
Page 14 If ROPS is folded, level it down, fasten the seat belt Never operate the differential lock while driving at high before using the tractor and keep it fastened while in speed or travelling on the road. operation. For driving the 4-WD tractor on the road, be sure to place the 4-WD shift lever in OFF position.
Page 15 For towing, be sure to use the drawbar only. Set the When towing or running on a steep downward slope, be hitch point below the center line of the rear axle. When sure to apply the engine brake to keep safety speed. using a chain, never try to move forward abruptly.
Page 16: Section 2. External View And Nomenclature Of Each Part
SECTION 2. EXTERNAL VIEW AND NOMENCLATURE OF EACH PART The above photos show TARAL-VST 818.
Page 17 1. Battery 2. Radiator cap 3. Air cleaner 4. Engine oil filler cap 5. Fuel tank cap 6. Alternator 1. Nozzle 2. Fuel Injection Pump 3. Air Cleaner Inlet 4. Radiator Hose For opening the bonnet, remove backward the hook on the rear side of the bonnet. When closing the bonnet, be sure to confirm the bonnet is secured.
Page 18: Section 3. Instruments And Controls
SECTION 3. INSTRUMENTS AND CONTROLS 1. Fuel Meter 2. Tachometer 3. Water Temperature Gauge 4. Combination Switch Indicators 5. Stop Switch 6. Head Lamp and Horn Switch 7. Ignition Key 1. Throttle Lever 2. Fuse Box...
Page 19: Ignition Key
TACHOMETER AND WARNING LAMPS Tachometer Fuel Meter Water Temperature Indicator Battery low Warning Alternator Charging Lamp Indicator Oil Low Pressure Warning Glow Plug Indicator Lamp Hour Counter Heat position………………… Power applied to the glow plug The tachometer indicates engine rpm. OFF position ......
Page 20: Fuel Meter
WATER TEMPERATURE INDICATOR COMBINATION FLASH AND TURN SIGNAL SWITCH Two flashing lights are located on the rear of the fenders. When the temperature of the cooling water exceeds 110° C Anytime the tractor is operated on public roads, the flashing (230°...
Page 21: Brake
FOOT SPEED CONTROL PEDAL When disengaging clutch you are advised also to lower the engine speed. The life of the clutch depends on the operating habit of the user. The clutch works in combination with the PTO. CAUTION Lowering the speed, when the tractor is overloaded, by half engaging the clutch or changing gear at high speed will damage the clutch lining.
Page 22: Differential Lock
DIFFERENTIAL LOCK By operating the PTO shift lever located on left hand side of the transmission case, the three PTO speeds can be selected. When shifting the PTO shift lever, lower the engine speed , depress the clutch pedal fully to interrupt the power from the engine and make sure the machine is brought to a complete halt.
Page 23: 8-Speed Transmission
8-SPEED TRANSMISSION 4-WHEEL DRIVE SHIFT LEVER The gear shift positions are as shown in the diagram below. The 4-wheel drive shift lever is located on the right side of the By combination of the Main and High-Low shift levers, six for- transmission case.
Page 24: Trailing Attachments
TRAILING ATTACHMENTS Front Hitch The tractor has a front hitch attachment. Hitch must be assembled as per side picture. To assemble hitch (“1”) first, user must disassemble front weights from chasis. All necessary parts are provided with tractor. Use M10 x30 bolts and nuts to fix hitch shown on right side with numbers (“2”) and (“3”) respectively.
Page 25: Section 4. Operation
STARTING IN COLD WEATHER SECTION 4 - OPERATION 1. The fuel injection pump of this engine adopts the mecha- BEFORE OPERATING THE TRACTOR nism to ensure easier engine start by sufficient injection of fuel when the throttle lever is fully pushed. Before operating the tractor, read this instruction manual care- fully and learn it correctly.
Page 26 • RULES TO AVOID TOPPLING TO THE SIDE RULES TO AVOID TOPPLING BACKWARDS • • Adjust tread to maximum permitted fort he work being Do not load 3P linkage arms. Use only and only rear hitch performed to pull loads. •...
Page 27: Stopping The Tractor
10.While operating on downward slope, use the engine brake. WARNING Do not place the main shift in the “NEUTRAL” position. For travelling at high speed, interlocking the left and right 11.For towing, be sure to use the drawbar only. Set the hitch brakes is particularly essential.
Page 28: Rear
BALLAST WEIGHT NOTE The slipping not only damages the tire but also results in wor- 1. Axle housing and gear case tightening torque: 6 ~ 7 kgm king inefficiency and greater fuel consumption. Slipping, there- ( 43 ~ 50 ft.lb ) fore, must be minimized as much as possible.
Page 29: Operator's Seat
OPERATOR'S SEAT 3-POINT LINKAGE It is cushioned seat with spring support for maximum operator comfort. Vibration levels of the seat measured for lightweight and heavy operators as per 78/764/EEC are 1.24m/s 1.16m/s , respectively. This tractor is provided with a 3-point linkage of Category-1 as a In order to reduce the vibration levels: standard equipment.
Page 30: Position And Depth Control
POSITION CONTROL Stopper B Stopper A Flow Control Knob Position Control lever The tractor provides the flow control knob which controls the lowering speed of the implement. It is located in front of the Position control is provided for determining and holding the hydraulic case under seat.
Page 31: External Hydraulic Service
EXTERNAL HYDRAULIC SERVICE The hydraulic pressure can be used to control the implement Relief valve cover installed to the tractor. Hydraulic NOTE cylinder When taking out the hydraulic pressure, be watchful of oil level in the transmission case and sticking of the pump to Adapter be caused by oil shortage.
Page 32: Section 5. Regular Maintenance Guide
NOTE SECTION 5 The tractor should always be kept clean. Before greasing REGULAR MAINTENANCE GUIDE or removing the oil pan plug and filter cap, be sure to wipe the surface clean. When using tools for repairing inside the To keep your tractor operating in the top condition and to assure engine, transmission, fuel tank or hydraulic unit, clean the its proper performance and reliability for a long period of time, tools before use.
Page 33: 50-Hour Service For A New Tractor
50-HOURS 1st SERVICE FOR A NEW TRACTOR After completing the first 450 hours of operation, repeat the service schedule given in the above chart. 1. Replace engine filter and engine oil. Usually the service is carried out in every 100 hours. 2.
Page 34: Maintenance Interval Chart
NOTE 3. SERVICE ( 250 hours of operation) In cold weather, check the specific gravity of the antifreeze Carry out as follows along with DAILY INSPECTION, and water mixture, if necessary replenish to the required level. repeat 2nd service. 4. Tightening nuts and bolts 1.
Page 36: Greasing Diagram
GREASING DIAGRAM Greasing Nipple Greasing Nipple Greasing Nipple...
Page 37 THESE PHOTOS SHOWING THE GREASING POINTS NOTE: PHOTOS ARE FROM THE BOTTOM OF TRACTOR Greasing Nipple Drag Link Grease Nipple...
Page 38: Section 6. Preventive Service Instruction
COOLANT REPLACEMENT SECTION 6. PREVENTIVE SERVICE INSTRUCTION This section provides servicing instruction required for regular maintenance and adjustment and its procedures. NOTE When carrying out the maintenance services or adjust- ments, place the tractor on as open and level ground as possible.
Page 39: Fuel System Air Bleeding
FUEL PIPE AIR BLEEDING 5. Treat antifreeze carefully so that it may not remove paint from the cylinder block. Overflow pipe 6. Any antifreeze solution (antifreeze and water), even if it is permanent antifreeze, should not be used for more than 2 years.
Page 40: Fuel Filter Element Replacement
1 million liters of drinking water. Environ- mental awareness is an individual responsibility and a legal ob- ligation. If you cannot find a suitable waste oil facility, consult TARAL dealers.
Page 41: Engine Oil Filter Replacement
Filler cap Approx. 4* INJECTION NOZZLE INSPECTION Fill with new oil from filler port. Make sure that the filler cap is tightened securely before starting the engine. When the injection pressure of the nozzle is lowered or injec- tion deteriorates, the exhaust gas becomes extremely black resulting in the loss of engine power and the engine will also ENGINE OIL FILTER REPLACEMENT make greater noise.
Page 42: Valve Clearance Adjustment
VALVE CLEARANCE ADJUSTMENT 3. Then rotate the crankshaft 240 deg. clockwise to move1 the piston of No. 3 cylinder to top dead center on compression stroke, and adjust its valve clearance. 4. Then rotate the crankshaft 240 deg. clockwise to move1 the piston of No.
Page 43: Fan Belt Tension Adjustment
NOTE Proper fan belt tension is for 10 ~ 12 mm ( 0.4 ~ 0.5 in.) deflec- tion with a thumb pressure applied halfway between the crank 1. When operating in extremely dusty conditions, service the pulley and alternator pulley. To adjust the tension, loosen the filter more frequently than specified.
Page 44: Booster Connection
BOOSTER CONNECTION WARNING In case the battery has run down making it impossible to start Do not fail to perform in above order. the engine, the booster is used for starting the engine using During the final connection, spark will be generated. good battery of the other vehicle (12V specification vehicle) as Therefore, connect the (-) clip to the engine block at as far power source.
Page 45: Proper Battery Service And Tips For Safety
PROPER BATTERY MAINTENANCE AND TIPS FOR SAFETY...
Page 46: Checking The Electrolyte Level
TRANSMISSION OIL REPLACEMENT WARNING During battery inspection, watch for fire and be careful not to touch the electrolyte with clothing or part of your body. See "Tips for Safety" in SAFETY PRECAUTIONS. BATTERY RECHARGING 1. For charging the battery on this tractor, a slow charging operation should be carried out at 4.5 amp.
Page 47: Cleaning The Hydraulic Oil Filter
NOTE 1. If the transmission oil drained has to be reused, wipe clean the surrounding surfaces of the drain plug before draining, so that dust or dirt will not get into oil. 2. Oil replacement should be carried out in every 200 hours under normal operating conditions.
Page 48: Cleaning The Radiator Screen
2. Blow with clean water to wash away remaining dust or straw. Filter CAUTION Be careful not to damage the radiator since damaged or deformed radiator will reduce the cooling efficiency. CLEANING THE INSIDE OF RADIATOR Clean radiator and engine coolant system with cleanser in the following cases: Drain After 600 hours of operation...
Page 49: Brake Pedal Adjustment
CLUTCH PEDAL ADJUSTMENT DIFFERENTIAL LOCK PEDAL ADJUSTMENT Brake pedal Free play of the brake pedal must be maintained within the cor- rect range, otherwise, accident may occur or power will be lost. Before the brake on one side becomes unadjustable even by means of the rod, caused by earlier wear of the brake lining due to Stopper its more frequent use than the other, periodically interchange the...
Page 50: Hydraulic Control Adjustment
HYDRAULIC CONTROL ADJUSTMENT After adjustment, attach implement and raise engine speed slightly (over 1500 rpm). Operate hydraulic control lever to The hydraulic control link has been carefully adjusted in the lift and lower the implement several times to check the func- factory, so that adjustment is hardly ever necessary.
Page 51: Starting Motor
STARTING THE ENGINE FUSES Facilities and instruments are necessary for servicing the starter A fuse is installed in the circuit to protect the electrical system motor. When the rotational force of the motor is weak, measure against trouble. the battery voltage because it may be caused by insufficient The fuse capacity is 15 A, and It is placed In the fuse box under battery capacity.
Page 52: Section 7. Storing
REOPERATION AFTER STORAGE SECTION 7- STORING 1. Check to make sure that viscosity of the oil in the engine STORING crankcase is as specified in "LUBRICATION TABLE". A tractor should be stored in a dry and protected place when it is 2.
Page 53: Section 8. Wiring Diagram
SECTION 8. WIRING DIAGRAM...
Page 54: Section 9. Specifications And Data
SECTION 9. SPECIFICATIONS AND DATA ENGINE Model ............Type ............In Water cooled vertical 4-cycle overhead valve line diesel engine ........ Number of cylinder ........Piston displacement ........ 900 cc (54.91 cu.in.) Bore x Stroke .......... 70 x 78 mm (2.76 x 3.07 in.) Compression ratio ........
Page 55: Chassis Dimensions
CHASSIS DIMENSIONS 4-WD Model ............4-wheel drive Overall length .......... 2355mm ( 92.7 in. ) Overall width .......... 970-1125 mm ( 38.2 – 44.3 in. ) Overall height .......... 2355 mm ( 92.72 in. ) 1422 mm ( 56.0 in. ) Wheelbase ..........
Page 56: Hydraulic System
HYDRAULIC SYSTEM (Mitsubishi live hydraulic system) Control ............ Position (lift and lower), down speed control and lock Cylinder type .......... Single acting cylinder Pressure of relief valve ......135 kg/cm (1920 psi) Pump model ..........GP-3607A Output of hydraulic pump ...... 12.9 lit (3.4 gal)/2700 engine rpm (Design output) Type of hydraulic pump ......
Page 57: Travelling Speed
TRAVELLING SPEED Tire size 7.50-18 at engine speed 2700 rpm 13.8 CAPACITIES Engine oil ..........3.0 lit (3/4 gal. 1/3 pt.) Fuel tank ..........18.0 lit (4 gal. 3 qt.) Coolant water .......... 5.0 lit (1 gal. 1-1/4 qt.) Transmission oil ........12.0 lit (3 gal.2/3 qt.) Hydraulic oil ..........
Page 60 TARAL reserves the right to change tractor design and specifications shown in this Instruction Manual at any time without prior notice. DEALER Taral Tarım Makina ve Aletleri Sanayi A.Ş. Maltepe Mah. Hastane Yolu Sok. No:1 P.K. 34010 Zeytinburnu/İSTANBUL Tel: +90 212 5679550 (Pbx) Fax: +90 212 6740679 / +90 212 6121239 e-mail: info@taral.com...