Bravo EV EVT- 4000e Service Manual
  1. Manuals
  2. Brands
  3. Bravo EV Manuals
  4. Scooter
  5. EVT- 4000e
  6. Service manual

Bravo EV EVT- 4000e Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL
SERVICE MANUAL
EVT- 4000e
EVT- 4000e

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EVT- 4000e and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Bravo EV EVT- 4000e

  • Page 1 SERVICE MANUAL SERVICE MANUAL EVT- 4000e EVT- 4000e...

  • Page 2: Table Of Contents

    Table of Contents 1. Headlight Assembly 15. Front Fork 2. Headlight Bulb 16. Rear Shock Absorber 3. Signal Light Bulb 17. Front Brake Hose 4. Instrument Panel 18. Rear Brake Hose 5. Speedometer Cable 19. Front Caliper 6. Speedometer Gear 20.

  • Page 3: Headlight Assembly

    Headlight Assembly Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two mounting screws on the instrument panel, and then release three screws on the head light assembly. 3. Follow with the reversed steps to restore.

  • Page 4: Headlight Bulb

    Headlight Bulb Tools Required: Phillips Screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two mounting screws on the instrument panel. 3. Follow with the reversed steps to restore.

  • Page 5: Signal Light Bulb

    Signal Light Bulb Tools Required: Phillips screwdriver; T-bend socket wrench, 8mm Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release signal light bulb set for replacement. 3. Follow with the reversed steps to restore.

  • Page 6: Instrument Panel

    Instrument Panel Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two mounting screws on the instrument panel. 3. Release the nut for the speedometer. 4. Follow with the reversed steps to restore.

  • Page 7: Speedometer Cable

    Speedometer Cable Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two mounting screws on the instrument panel. 3. Release the nut for the speedometer. 4. Release three screws on the front cover. 5.

  • Page 8: Speedometer Gear

    Speedometer Gear Tools Required: Box wrench, 17mm Time: Allow 10 minutes for procedure 1. Release front axle nut. 2. Remove the front wheel. 3. Follow with the reversed steps to restore.

  • Page 9: Key Switch

    Key Switch Tools Required: Phillips screwdriver; T-bend socket wrenches, 8mm and 10mm Time: Allow 10 minutes for procedure 1. Release three screws on the front cover. 2. Release six screws on the front fender. 3. Release three screws on the glove box. 4.

  • Page 10: Horn

    Horn Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the front cover. 2. Release two connectors on the horn. 3. Release the mounting screws on the horn. 4. Follow with the reversed steps to restore.

  • Page 11: Main Control Cord

    Main Control Cord Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover, two mounting screws on the instrument panel, three screws on the headlight, three screws on the front cover and two screws on the right trim.

  • Page 12: Flasher Relay

    Flasher Relay Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover, and remove the rubber sleeve so can see the 2 pin connector for the flasher relay. 2. Follow with the reversed steps to restore.

  • Page 13: Dc To Dc Converter

    DC to DC Converter Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release three screws on the front panel. 2. Release two screws and 4-pin connector for the DC to DC converter. 3. Follow with the reversed steps to restore.

  • Page 14: Left Handle Switch

    Left Handle Switch Tools Required: Phillips screwdriver; open-end wrench, 14mm Time: Allow 10 minutes for procedure 1. Remove left rear view mirror and release three screws on the handle cover. 2. Release two mounting screws on the instrument panel. 3. Release two screws on the left handle switch. 4.

  • Page 15: Right Handle Switch

    Right Handle Switch Tools Required: Phillips screwdriver; Open-end wrench, 14mm Time: Allow 10 minutes for procedure 1. Remove the right rear mirror and three screws on the handle cover. 2. Release two mounting screws on the instrument panel. 3. Release two screws on the right handle switch and one screw for the throttle cable. 4.

  • Page 16: Brake Master Cylinder

    Brake Master Cylinder Tools Required: Phillips screwdriver; Box wrench, 12mm; Hex key wrench, 5mm Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover, two mounting screws on the instrument panel and three screws on the headlight assembly. 2.

  • Page 17: Front Fork

    Front Fork Tools Required: Phillips screwdriver; T-bend socket wrench, 8mm; Box wrenches, 14mm and 17mm; Y-bend socket wrench, 12mm Time: Allow 10 minutes for procedure 1. Release three screws on the front cover. 2. Release six screws on the front fender. 3.

  • Page 18: Rear Shock Absorber

    Rear Shock Absorber Tools Required: Phillips screwdriver; T-bend socket wrenches, 12mm and 14mm Time: Allow 10 minutes for procedure 1. Release two screws on the trim on each left and right side. 2. Release two screws on the left shock absorber. 3.

  • Page 19: Front Brake Hose

    Front Brake Hose Tools Required: Phillips screwdriver; Box wrench, 12mm; diagonal cutting pliers Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two screws on the right reservoir. 3. Release the screw on the brake hose of the front wheel Avoid fuel leaking to the pad. 4.

  • Page 20: Rear Brake Hose

    Rear Brake Hose Tools Required: Phillips screwdriver; Box wrench, 12mm; Diagonal cutting pliers Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release two screws on the left reservoir. 3. Release the screw on the brake hose of the rear wheel Avoid fuel leaking to the pad. 4.

  • Page 21: Front Caliper

    Front Caliper Tools Required: Phillips screwdriver; Box wrench, 12mm; Y-bend socket wrench, 12mm Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release the screw on the front caliper. Avoid fluid leaking to the pad. 3.

  • Page 22: Rear Caliper

    Rear Caliper Tools Required: Phillips screwdriver; Box wrench, 12mm; Y-bend socket wrench, 12mm Time: Allow 10 minutes for procedure 1. Release three screws on the handle cover. 2. Release the screw on the rear caliper. Avoid fluid leaking to the pad. 3.

  • Page 23: Controller

    Controller Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release two screws on the right side trim. 2. Release the connectors of controller wire harness (1 black, 1 red, 1 black 9-pin, 1 white 9-pin). Release the copper nut of the throttle cable and pull it out. Put a nail through the hold to prevent pillar from drawing back.

  • Page 24: Motor

    Motor Tools Required: Phillips screwdriver; Open-end wrench, 24mm; Y-bend socket wrench, 12mm; Diagonal cutting pliers Time: Allow 10 minutes for procedure 1. Release the black connector of the motor cord. 2. Cut off the band. 3. Release three screws on the motor cord cover. 4.

  • Page 25: Rear Brake Disk

    Rear Brake Disk Tools Required: Phillips screwdriver; Open-end wrench, 24mm; Y-bend socket wrench, 12mm; Hex key wrench, 6mm; Diagonal cutting pliers Time: Allow 10 minutes for procedure 1. Releaase the black connector of the motor cord. 2. Cut off the band. 3.

  • Page 26: Front Brake Disk

    Front Brake Disk Tools Required: Box wrench, 17mm; Hex key wrench, 6mm Time: Allow 10 minutes for procedure 1. Release the screw for the front axle nut to remove the front wheel. 2. Release three screws on the disk. 3. Follow with the reversed steps to restore.

  • Page 27: Rear Light Assembly

    Rear Light Assembly Tools Required: Phillips screwdriver; Hex-key wrench, 6mm; Y-bend socket wrench, 10mm; T-bend socket wrench, 10mm Time: Allow 10 minutes for procedure 1. Release three screws on the tail compartment. 2. Release four screws on the trim on the left and right sides. 3.

  • Page 28: Rear Lamp Bulb

    Rear Lamp Bulb Tools Required: Phillips screwdriver Time: Allow 10 minutes for procedure 1. Release two screws on the rear lamp cover. 2. Remove the cover to replace the bulb. 3. Follow with the reversed steps to restore.

  • Page 29: Troubleshooting

    Troubleshooting Conditions Inspect Repair Display Panel indicator light is 1. The power will cut off while 1. Release the brake and then working, but there is no move braking. gently twisting throttle. while twisting throttle. 2. Brake switch breakdown. 2-6. See your agent. 3.

  • Page 30: Part Summary

    Part Summary FIG.01 FRONT WHEEL Item NO. Part NO. Description Qty. 0241-01000500 RIM, FRONT (DOT) 6240-00001 TIRE TUBELESS 6162-63004 BEARING 6222-351671 OIL SEAL 6279-100117 SPEEDOMETER GEAR SET 0241-10601 TIRE VALVE 0241-10701 BRAKE DISK, FRONT 6109-080171 SCREW 6142-080855 NUT, DOME HEAD 0241-10311 COLLAR, LARGE 0241-10321...
  • Page 31 Part Summary (cont’d) FIG.02 FORK Item NO. Part NO. Description Qty. 0241-30101 FRONT FORK SET 0241-30501 CALIPER, FRONT 6112-080258 SCREW, NYLOK 0241-30401 RACE, BALL SET 0241-71601 FENDER, FRONT 6112-060208 SCREW, HEX HEAD 0241-30601 CABLE GUIDE, LEFT 0241-30602 CABLE GUIDE, RIGHT 6112-060126 SCREW, HEX HEAD...
  • Page 32 Part Summary (cont’d) FIG.03 REAR WHEEL Item NO. Part NO. Description Qty. 02A9-05000101 MOTOR ASSY. 0241-20201 BRAKE DISC, REAR 6240-00001 TIRE, TUBELESS 6109-080201 SCREW, SOCKET 0241-10601 TIRE VALVE 6248-00001 CONNECTOR, BLACK 0241-01001204 REAR FORK SET 6113-103001 BOLT 6143-100801 NUT, DOME 6150-1030305 WASHER 0299-010016C3...
  • Page 33 Part Summary (cont’d) FIG.04 FRAME Item NO. Part NO. Description Qty. 0241-501011 FRAME 6266-100103 MAIN STAND 6111-081255 BOLT 6142-080855 NUT, FLANGE 0241-50302 SPRING, MAIN STAND 6266-200103 SIDE STAND 0241-50801 LOCK SET 6111-060408 SCREW, HEX 6111-060185 SCREW, HEX 6123-060251 SCREW, HEX...
  • Page 34 Part Summary (cont’d) FIG.05 CONTROLLER Item NO. Part NO. Description Qty. 0268-05002802 CONTROLLER 6248-00002 CONNECTOR, RED 6126-052005 SCREW 6255-00001 HORN 6112-060126 SCREW, HEX HEAD 6141-060608 NUT, HEX FLANGE 0268-05002301 DC-DC CONVERTER 6126-051031 SCREW 6140-050408 0268-05000101 MAIN CONTROL CORD 6256-00280 TIE BAND 6256-00200 TIE BAND 6256-00120...
  • Page 35 Part Summary (cont’d) FIG.06 HANDLE BAR Item NO. Part NO. Description Qty. 0241-40101 HANDLE 6170-100110 GRIP, LEFT 6170-100210 GRIP, RIGHT 0241-40701 HANDLE SWITCH, LEFT 0241-05000300 HANDLE SWITCH, RIGHT 0241-40901 MASTER CYLINDER, LEFT 0241-41001 MASTER CYLINDER, RIGHT 0241-41101 BRAKE HOSE, LEFT 0241-41201 BRAKE HOSE, RIGHT 0241-41901...
  • Page 36 Part Summary (cont’d) FIG.07 METER/HEADLIGHT Item NO. Part NO. Description Qty. 0241-40202 HANDLE COVER, UPPER (SILVER) 0241-40203 HANDLE COVER, UPPER (RED) 0241-40204 HANDLE COVER, UPPER (GREEN) 0241-40205 HANDLE COVER, UPPER (BLUE) 0241-40208 HANDLE COVER, UPPER (DK GREEN) 0241-40301 HANDLE COVER, LOWER 0241-05000500 HEADLIGHT COMP 0241-05000200...
  • Page 37 Part Summary (cont’d) FIG.08 TAIL LAMP Item NO. Part NO. Description Qty. 0241-05000400 TAIL LIGHT SET 0241-71511 LICENSE PLATE HOLDER 6112-060208 SCREW, HEX FLANGE 0241-41411 SIGNAL LIGHT, REAR (LEFT) 0241-41412 SIGNAL LIGHT, REAR (RIGHT) 6141-060608 NUT, HEX FLANGE...
  • Page 38 Part Summary (cont’d) FIG.09 SEAT Item NO. Part NO. Description Qty. 0241-70101 SEATBOX RIM 0241-70201 HINGE, SEAT 6110-060158 SCREW, HEX HEAD 0241-70301 PIN, SEAT 0241-70401 SEAT 0241-723011 BRACKET, SEAT 6141-060608 NUT, HEX FLANGE 0241-72501 BATTERY COVER 6111-060408 SCREW, HEX 0241-72201 HANGER, HELMET...
  • Page 39 Part Summary (cont’d) FIG.10 FRONT COVER Item NO. Part NO. Description Qty. 0241-70701 TRIM, FRONT 0241-70802 COVER, FRONT (SILVER) 0241-70803 COVER, FRONT (RED) 0241-70804 COVER, FRONT (GREEN) 0241-70805 COVER, FRONT (BLUE) 0241-70808 COVER, FRONT (DK GREEN) 6132-501511 SCREW, TAPPING 6127-0613125 SCREW, TAPPING 6150-0613125 WASHER...
  • Page 40 Part Summary (cont’d) FIG.11 SIDE COVER Item NO. Part NO. Description Qty. 0241-70502 COVER, LEFT (SILVER) 0241-70503 COVER, LEFT (RED) 0241-70504 COVER, LEFT (GREEN) 0241-70505 COVER, LEFT (BLUE) 0241-70508 COVER, LEFT (DK GREEN) 6132-501511 SCREW, TAPPING 0241-70602 COVER, RIGHT (SILVER) 0241-70603 COVER, RIGHT (RED) 0241-70604...
  • Page 41 Part Summary (cont’d) FIG.12 FOOTREST BOARD Item NO. Part NO. Description Qty. 0241-71301 FLOOR MAT 6112-060257 SCREW, HEX FLANGE 0241-71402 COVER, CENTER (SILVER) 0241-71403 COVER, CENTER (RED) 0241-71404 COVER, CENTER (GREEN) 0241-71405 COVER, CENTER (BLUE) 0241-71408 COVER, CENTER (DK GREEN) 0241-71901 TRIM, LEFT 6132-501511...
  • Page 42 Part Summary (cont’d) FIG.13 TAIL Item NO. Part NO. Description Qty. 0241-71811 TAIL BRACKET 0241-71822 TAIL COVER, UPPER (SILVER) 0241-71823 TAIL COVER, UPPER (RED) 0241-71824 TAIL COVER, UPPER (GREEN) 0241-71825 TAIL COVER, UPPER (BLUE) 0241-71828 TAIL COVER, UPPER (DK GREEN) 0241-71831 TAIL COVER, LOWER 0241-71841...
  • Page 43 Part Summary (cont’d) FIG.14 BATTERY Item NO. Part NO. Description Qty. 181-400-10 BATTERY LEV 12500 6261-040621 BATTERY CORD SET (LONG) 6261-050621 BATTERY CORD SET (SHORT) 0299-05000400 CONNECTION CORD, BATTERY 0299-05000308 CHARGER...
  • Page 44 Accessories Item NO. Part NO. Description 0241-24000100 4000E STORAGE CASE, YELLOW 0241-24000101 4000E STORAGE CASE, SILVER 0241-24000102 4000E STORAGE CASE, RED 0241-24000103 4000E STORAGE CASE, LIGHT BLUE 0241-24000104 4000E STORAGE CASE, BROWN 0241-24000105 4000E STORAGE CASE, GRASSY GREEN 0241-24000106 4000E STORAGE CASE, WHITE 0241-24000107 4000E STORAGE CASE, BLACK 0241-24000108...

Table of Contents