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Sanyo PLC-XF60A Service Manual
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Notice
CORRECTION
SERVICE FLASH
For RoHS
Please add this notice to the Service Manual listed below.
Category :
Multi-media Projector
Model :
Canada, U.S./Europe,
Destination :
NOTE: Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual.
If the Chassis. No. does not match the unit's, additional Service Literature is required. Only the
difference service information is given in this manual. For detailed service information, refer to the original
service manual SM5110771-00, issued in Jan. 2006, for Model PLC-XF60A.
!
CAUTION ON USING SERVICE PARTS
This notice provides a list of parts for the units with the
Chassis No. is indicated. Make sure to use the service parts indicated in the list
for the unit with the
RSF
without the
symbol, if they have the same Chassis No.
RSF
Do not apply the parts listed in the parts information previously issued to the
units with the
symbol even if they have the same Chassis No.
RSF
Products with the
symbol are manufactured in accordance with RoHS
RSF
Directive. The
symbol is indicated in the rating plate of each product as
RSF
shown in the fig. When servicing products, check their Model No., Chassis No.,
and
symbol and use correct service parts.
RSF
RoHS
• This product does not contain any hazardous
substances prohibited by the RoHS Directive.
(You will find "RSF" mark near the rating plate
on the RoHS compliant product.)
FILE WITH ORIGINAL SERVICE MANUAL (SM5110771)
PRODUCTION CHANGE
ADD INFORMATION
PLC-XF60A
Asia, U.K.
symbol. This list can be also applied to other units
Issued Date :
Chassis No.
Effective from :
REF. NO. :
symbol, of which
RSF
!
WARNING
• You are requested to use RoHS compliant parts for
maintenance or repair.
• You are requested to use lead-free solder.
FILE NO.
REVISION-1
July / 2006
KH6-XF60A00
SM5110771
RSF symbol
RATING PLATE
* The fig. shown is an expample.
SM
REFERENCE NO.
5110771-01

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Summary of Contents for Sanyo PLC-XF60A

  • Page 1 If the Chassis. No. does not match the unit’s, additional Service Literature is required. Only the difference service information is given in this manual. For detailed service information, refer to the original service manual SM5110771-00, issued in Jan. 2006, for Model PLC-XF60A. CAUTION ON USING SERVICE PARTS...
  • Page 2 Warning Do not use solder containing lead. Solder This product has been manufactured using lead-free solder Use solder with the metal content and composition in order to help preserve the environment. ratio by weight given in the table below. Do not use Because of this, be sure to use lead-free solder when solders which do not meet these conditions.
  • Page 3: Electrical Parts List

    KH6-XF60A00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Key No. Part No. Description Key No. Part No. Description Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 4: Electrical Parts Location

    KH6-XF60A00 Electrical Parts List Electrical Parts Location ● OUT OF CIRCUIT BOARD PWB Boards Location Lens Motor Mother Board Board DVI Board AV Board Main Board RS-232C Board LCD Drive Board Control Board Top Net Board Bottom Noet Board Temp. Sens. Board Unit Location A903...
  • Page 5 KH6-XF60A00 Electrical Parts List Electrical parts (Top Side) LF901 Noise filter K901 AC socket inlet SW912 SW901 Lamp2 thermal switch Main switch SW914 F901 Shutter thermostat Fuse SW911 Lamp1 thermal switch SW913 Thermal sensor LP901 Lamp1 ass’y SS901 SW902 Airflow sensor Lamp1 cover switch SW905 Lamp2 cover switch...
  • Page 6 KH6-XF60A00 Electrical Parts List Fans Location (Bottom Side) FN904 FN903 Cooling Fan (PBS) Cooling Fan (Blue) FN902 FN901 Cooling Fan Cooling Fan (Red) (Green) FN911 Cooling Fan (Ballast)
  • Page 7 KH6-XF60A00 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description CG ADJUSTMENT TOOL 910 319 5415 ASSY,CG ADJUST LCD-MM7A ASSEMBLIED BAORD LCD PANELS EL901R 610 320 7568 LCD(L3P14X-45G00R)
  • Page 8 KH6-XF60A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1509 303 149 9211 CERAMIC 0.01U Z C2803 303 394 1312 ELECT 100U M 6.3V C1511 303 149 9211 CERAMIC 0.01U Z C2804 303 164 0217 CERAMIC 0.1U Z C1512...
  • Page 9 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C483 303 398 1417 ELECT 47U M 4.0V C9414 303 164 0217 CERAMIC 0.1U Z C484 303 298 9612 CERAMIC 0.1U K...
  • Page 10 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R1538 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R2811 301 162 3711 MT-GLAZE 4.7K JA 1/10W R1541 301 150 6014 MT-GLAZE...
  • Page 11 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R422 301 162 2219 MT-GLAZE 10 JA 1/10W R472 301 255 6513 MT-GLAZE 100 JA 1/10W R423 301 162 2219 MT-GLAZE...
  • Page 12 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R8825 301 150 6014 MT-GLAZE 0.000 ZA 1/10W 945 049 0683 R-NETWORK 10X4 1/16W R9406 301 150 5918 MT-GLAZE 10K JA 1/10W RB3502...
  • Page 13 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description RB463 945 034 5051 R-NETWORK 22X4 1/32W 305 173 9915 TR 2SC3928A1S 945 037 0824 R-NETWORK 22X4 1/16W Q3082 305 014 4512...
  • Page 14 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C3083 303 164 0217 CERAMIC 0.1U Z R3019 301 256 2712 MT-GLAZE 75 JA 1/10W C3093 303 397 8417 NP-ELECT 47U M...
  • Page 15 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R8041 301 150 6014 MT-GLAZE 0.000 ZA 1/10W RB8013 645 049 0668 R-NETWORK 10X4 1/32W R8042 301 150 6014 MT-GLAZE 0.000 ZA 1/10W...
  • Page 16 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description MISCELLANEOUS C2654 303 164 0217 CERAMIC 0.1U Z C2655 303 401 4312 ELECT 47U M K00A 945 043 3345 SOCKET,DVI 24P C2656...
  • Page 17 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description D2677 307 223 0811 ZENER DIODE 02DZ22Y(TPH3) 305 173 9915 TR 2SC3928A1S D2678 307 223 0514 ZENER DIODE 02DZ12Y(TPH3) INTEGRATED CIRCUIT D2679...
  • Page 18 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description CAPACITOR C3801 303 164 0217 CERAMIC 0.1U Z 610 328 8840 ASSY,PWB,TEMP. SENS. KH6A C3851 303 283 6312 CERAMIC 1U Z C3852...
  • Page 19 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 147 2218 TR 2SA1037AK-S-T146 R6877 301 152 3219 MT-GLAZE 330 JA 1/10W 305 002 0311 TR 2SA1037K T146 R R6878 301 152 3219...
  • Page 20 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 015 8925 TR 2SC2812-L7-TB INTEGRATED CIRCUIT 305 163 1615 TR 2SC2812N-L6-TB0 IC1211 309 416 6518 IC BA05FP-E2 305 173 9816 TR 2SC3928A1R...
  • Page 21 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description IC6711 310 325 4608 IC TC74LCX244FT C1301 303 385 3219 TA-SOLID 10U K 310 325 4707 IC HD74LVC244AT C1302 303 164 0237...
  • Page 22 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C1854 303 164 0237 CERAMIC 0.1U Z C335 303 164 0237 CERAMIC 0.1U Z C1861 303 398 2216 ELECT 470U M 6.3V...
  • Page 23 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C5212 303 113 3838 CERAMIC 1000P K C6721 303 164 0237 CERAMIC 0.1U Z C5213 303 113 3838 CERAMIC 1000P K C6722...
  • Page 24 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C825 303 164 0237 CERAMIC 0.1U Z C9809 303 164 0237 CERAMIC 0.1U Z C8251 303 398 2216 ELECT 470U M 6.3V...
  • Page 25 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R1376 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R1876 301 162 3711 MT-GLAZE 4.7K JA 1/10W R1378 301 150 6014 MT-GLAZE...
  • Page 26 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R284 301 150 6212 MT-GLAZE 1K JA 1/10W R375 301 150 5918 MT-GLAZE 10K JA 1/10W R285 301 256 0718 MT-GLAZE...
  • Page 27 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R4806 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R4896 301 255 5813 MT-GLAZE 2K JA 1/10W R4807 301 150 6014 MT-GLAZE...
  • Page 28 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R5724 301 255 6513 MT-GLAZE 100 JA 1/10W R5802 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R5725 301 150 6113 MT-GLAZE...
  • Page 29 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R5889 301 255 6513 MT-GLAZE 100 JA 1/10W R6724 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R5890 301 255 6513 MT-GLAZE...
  • Page 30 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R815 301 150 5918 MT-GLAZE 10K JA 1/10W R869 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R816 301 150 5918 MT-GLAZE...
  • Page 31 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R9837 301 150 5819 MT-GLAZE 100K JA 1/10W 945 037 0824 R-NETWORK 22X4 1/16W R9838 301 162 2417 MT-GLAZE 1.2K JA 1/10W RB333...
  • Page 32 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description RB5246 945 036 3529 R-NETWORK 0X4 1/32W 945 037 0817 R-NETWORK 0X4 1/16W 945 037 0817 R-NETWORK 0X4 1/16W RB9254...
  • Page 33 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 147 2218 TR 2SA1037AK-S-T146 305 002 0311 TR 2SA1037K T146 R 610 328 8949 ASSY,PWB,MOTHER KH6A 305 002 0410 TR 2SA1037K T146 S...
  • Page 34 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 147 2218 TR 2SA1037AK-S-T146 305 015 8925 TR 2SC2812-L7-TB 305 002 0311 TR 2SA1037K T146 R 305 163 1615 TR 2SC2812N-L6-TB0 305 002 0410...
  • Page 35 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C9057 303 164 0217 CERAMIC 0.1U Z C9146 301 150 6014 MT-GLAZE 0.000 ZA 1/10W C9058 303 164 0217 CERAMIC 0.1U Z...
  • Page 36 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R9076 301 150 5918 MT-GLAZE 10K JA 1/10W R9161 301 255 6513 MT-GLAZE 100 JA 1/10W R9077 301 150 5918 MT-GLAZE...
  • Page 37 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R9538 301 162 3414 MT-GLAZE 39K JA 1/10W 305 002 0311 TR 2SA1037K T146 R R9539 301 255 9712 MT-GLAZE 82K JA 1/10W...
  • Page 38 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179-M6-TB 305 002 6729 TR 2SA1179-M6-TB 305 002 6927 TR 2SA1179-M7-TB 305 002 6927...
  • Page 39: Integrated Circuit

    KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 305 173 9816 TR 2SC3928A1R 305 173 9717 TR 2SA1235A1F 305 173 9915 TR 2SC3928A1S Q4106 305 014 4512 TR 2SC2412K T146 R Q2043...
  • Page 40 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C1026 303 398 4111 ELECT 47U M C2033 303 164 0217 CERAMIC 0.1U Z C1027 303 155 1612 CERAMIC 33P J C2041...
  • Page 41 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C3133 303 113 3818 CERAMIC 1000P K R1107 301 162 2912 MT-GLAZE 220 JA 1/10W C3143 303 164 0217 CERAMIC 0.1U Z...
  • Page 42 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R2016 301 256 3610 MT-GLAZE 15K JA 1/10W R3154 301 150 6212 MT-GLAZE 1K JA 1/10W R2017 301 150 6014 MT-GLAZE...
  • Page 43: Packing Materials

    KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description L111 945 043 5882 INDUCTOR,10U J L121 645 078 7065 INDUCTOR,15U K PACKING MATERIALS L131 945 062 2824 INDUCTOR,3.3U M L141 945 059 2257...
  • Page 44 KH6-XF60A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description -44-...
  • Page 45: Mechanical Parts List

    KH6-XF60A00 Mechanical Parts List Cabinet Parts Location -45- -45-...
  • Page 46: Chassis Parts Location

    KH6-XF60A00 Mechanical Parts List Chassis Parts Location -46- -46-...
  • Page 47 KH6-XF60A00 Mechanical Parts List Lens Mount Ass'y Lens Mount M02-4 M02-2 M02-1 M02-3 M02-3 M02-4 -47- -47-...
  • Page 48 KH6-XF60A00 Mechanical Parts List LCD/Prism Ass'y L01-4 L01-1 L01-7 L01-3 L01-6 L01-2 L01-5 L01-9 L01-8 -48- -48-...
  • Page 49 KH6-XF60A00 Mechanical Parts List Optical Filter(UV/IR)& Mirrors Optical Filter (UV/IR) Mirror Cold -49-...
  • Page 50 KH6-XF60A00 Mechanical Parts List Polarized Glass & Pre-Plarized Glass L17 (R,G,B) Pre-Polarized Glass L18 (R) L19 (G) L20 (B) Polarized Glass -50-...
  • Page 51 KH6-XF60A00 Mechanical Parts List Optical Filter-WV L15 (R, G) Optical Filter-WV -51-...
  • Page 52 KH6-XF60A00 Mechanical Parts List Integrator-In Integrator-In -52-...
  • Page 53 KH6-XF60A00 Mechanical Parts List Integartor-Out & PBS Integrator-Out -53-...
  • Page 54 KH6-XF60A00 Mechanical Parts List Mirror-R Mirror-R -54-...
  • Page 55 KH6-XF60A00 Mechanical Parts List Relay lens-Out Relay Lens-Out -55- -55-...
  • Page 56 KH6-XF60A00 Mechanical Parts List In the Optical Unit -56-...
  • Page 57 PANEL COVER FILTER-MM7A 645 063 1665 MIRROR(COLD) 610 327 9220 PANEL CTRL-KH6A 645 046 1392 OPTICAL FILTER(UV/IR) 645 030 7348 BADGE,SANYO*43.5X10L43.5 645 084 8841 LENS,CONDENSER(R) 645 068 6955 OPTICALFILTER(SPACER) CHASSIS PARTS 645 073 0979 OPTICAL FILTER (WV/IN)RG 645 073 1006...
  • Page 58 KH6-XF60A00 Mechanical Parts List -58-...
  • Page 59 KH6-XF60A00 Mechanical Parts List -59-...
  • Page 60 SANYO Electric Co., Ltd. (KH6A) Jul. 2006 BB 350 Printed in Japan...