Shuttle PB-330 Operation And Instruction Manual

Brewer & airpot/brewers

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Shuttle

Brewer & Airpot/Shuttle

Operation and Instruction Manual

For Models PB-330, PB-430, PBVSA-330, PBVSA-430, PBIC-330, PBIC-430,

Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation and Start-up . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting

Error Messages . . . . . . . . . . . . . . . . . . . . . 15

Filling Problems . . . . . . . . . . . . . . . . . . . . . 15

Heating Problems . . . . . . . . . . . . . . . . . . . . 17

Brewing Problems . . . . . . . . . . . . . . . . . . . . 19

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Parts Photos . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PBIC/PBVSA Cleaning and Sanitizing . . . . . . . 26

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 28

Prior authorization must be obtained from

Grindmaster Corporation for all warranty claims.

PRINTED IN U.S.A.

PB330E 230V, PB-430E 230V, PBVSA-330E 230V,

PBVSA-430E 230V, PBIC-330E 230V, PBIC-430E 230V

Models PB-330/PB-330E 230V

Grindmaster Corporation

4003 Collins Lane

Louisville, KY 40245 USA

(502) 425-4776

(800) 695-4500 (USA & Canada only)

(800) 568-5715 (Technical Service Only)

FAX (502) 425-4664

www.grindmaster.com

Brewers

Models PBIC-430/

PBIC-430E230V

Models PBVSA-430/

PBVSA-430E 230V

0206 Form # AM-344-03

Part # A090-840

Table of Contents

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Summary of Contents for Shuttle PB-330

Page 1: Table Of Contents
Brewers ® ® Operation and Instruction Manual For Models PB-330, PB-430, PBVSA-330, PBVSA-430, PBIC-330, PBIC-430, PB330E 230V, PB-430E 230V, PBVSA-330E 230V, PBVSA-430E 230V, PBIC-330E 230V, PBIC-430E 230V Table of Contents Warning Labels ......3 Installation and Start-up .
Page 3: Warning Labels
If one of your labels is missing or damaged, order a replacement label immediately. Part # A71582 Located on front splash panel and lid of machine. Located on PB-330, PB-330E 230V, PB-430, and PB-430E 230V lower front decal. Order part # A546-434 for PB-330. Order part # A546-435 for PB-430.
Page 4: Installation And Start-Up
6) Installing a filtering system can improve the taste of brewed coffee and extend the life of the brewer. If your water has high calcium (lime), chlorine, or iron content, this is especially important. The filter should be the lime inhibiting type if cold water is used. Page 4 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 5 2) Once the brewer is full, it will take 15 to 35 minutes to heat. The ready lights will turn on when up to temperature. 3) Insert the brew baskets and place a Shuttle or airpot under the baskets. Brew at least one batch from each side.
Page 6: Operation
6) If ready lights are lit, press correct batch size button. 7) Brew spray time is about 4 minutes for a full Shuttle. After the brew, allow the coffee to drip for 1 to 2 minutes. Ready light will flash during the entire brew spray and drip cycle. Brew basket will be locked in place until drip cycle is finished.
Page 7: Adjustments
Note: If the ratio number is accurate, changing the bypass percent will not require resetting brew time. Note: Approximate ratio numbers: .45 for standard spray head models .64 for gourmet spray head models Shuttle Brewers & Airpot/Shuttle Brewers Page 7...
Page 8 6. 1:14, Both valves closes. (Pulse #2) 7. 1:32, Both valves opens. 8. 2:00, Both valves close. (Pulse #3) 9. 2:18, Both valves open. 10. 3:42, Both valves close. 11. 5:06, Ready light stops flashing. Page 8 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 9: Programming
37. Press “Large Brew” button to go to next setting. 38. Display will read “On” or “Off”. Default is “Off”. 39. Press “up” or “down” arrow to change value. 40. Press “Large Brew” button to accept and clear display. Shuttle Brewers & Airpot/Shuttle Brewers Page 9...
Page 10 PULSE ON TIME (0:05-0:60) PULSE OFF TIME (0:05-0:60) BYPASS RATIO BYPASS RATIO (0.20-1.25) (BYPASS FLOW RATE DIV. BY SPRAY HEAD FLOW RATE) BYPASS BYPASS % (OFF, 1-33) (MAX CHANGE DEPENDING ON RATIO LOW-TEMP/NO-BREW LOW-TEMP/ NO-BREW Page 10 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 11 BREW TIME BREW TIME (0:01-6:00) PULSE BREW # OF PULSES (OFF, 1 - 6) PULSE ON TIME (0:05-0:60) PULSE OFF TIME (0:05-0:60) BYPASS BYPASS % (OFF, 1-33) (MAX MAY CHANGE DEPENDING ON RATIO) Shuttle Brewers & Airpot/Shuttle Brewers Page 11...
Page 12 4. SMALL READY LIGHT FLASHES THROUGHOUT ROUTINE. 5. DISPLAY WILL READ AS FOLLOWS: DISPLAY READING ADJUST ADVANCE BREW TIME BREW TIME (0:01-6:00) PULSE BREW # OF PULSES (OFF, 1 - 6) PULSE ON TIME (0:05-0:60) PULSE OFF TIME (0:05-0:60) Page 12 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 13: Cleaning
19) Soak airpot pick-up tube assembly in hot soapy water. Urn cleaner may be used for stronger cleaning.1 10) Clean the warmer and bottom of Shuttle surfaces. These surfaces must be clean for proper heat transfer. 11) Polish the exterior of the brewer with stainless steel cleaner. Use the appropriate cleaner for brass, copper, or vinyl if these optional finishes are provided.
Page 14: Service
4) Replace heater with sealing washers in same configuration. When tightening nuts, hold element so it does not twist. 5) Replace tank cover ensuring gasket seal is good. 6) Replace heater wires. Be sure all electrical connections are secure. Page 14 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 15: Troubleshooting
(red secure. body faulty. wire) is secure. • Control board is faulty. • Secure connection from • Replace control board. control board to metal enclosure does not stop filling. Shuttle Brewers & Airpot/Shuttle Brewers Page 15...
Page 16 Check transformer. If proper voltage for 12 Vac between pink exists, secure connection wire and other wires. between 6 pin connector and Check for 24 Vac control board. between blue and yellow wires. Page 16 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 17: Heating Problems
“No power to control disconnecting terminals. board and transformer not See wiring diagram for powered”. If there is proper more information. voltage across primary, proceed to step entitled “No power to control board and transformer powered”. Shuttle Brewers & Airpot/Shuttle Brewers Page 17...
Page 18 • Check for open circuit • Replace thermal • Thermal cut-out tripped on thermal cut-out. cut-out. or faulty. (NOTE: Tripping of thermal cut-out can indicate presence of another problem with the unit. Unit should be monitored) Page 18 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 19: Brewing Problems
• Timer not set properly. • Compare timer setting • Adjust timer to desired value. to either factory setting or initial user setting to determine if it has been changed. Shuttle Brewers & Airpot/Shuttle Brewers Page 19...
Page 20 • If connections are secure, • Touchpad faulty. • Check to see that other functions appear normal touchpad connections and touchpad will not initiate a to control board are brew cycle, replace touchpad. secure. Page 20 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 21 (Monday-Friday 8:00 a.m.-8:00 p.m. EST) or an authorized service center in your area. Please have the model and serial number ready so that accurate information can be given. Prior authorization must be obtained from Grindmaster Corporation’s Technical Services Department for all warranty claims. Shuttle Brewers & Airpot/Shuttle Brewers Page 21...
Page 22: Parts List
Parts List for All Precision Brew Models Models PB-330, PB-430, PBVSA-330, PBVSA-430, PBIC-330, PBIC-430 ITEM DESCRIPTION PART # Reference Front View Picture: Controller PB Single A530-056 Relay, Heater 12vdc A531-072 Valve, Inlet 24vac A537-189 Terminal Block A531-035 Spray Head APT400-010...
Page 23: Parts Photos
Front View (refer to key on page 22) Lower Warmer (refer to key on page 22) (PB-430 pictured) Shuttle Brewers & Airpot/Shuttle Brewers Page 23...
Page 24 Top View (refer to key on page 22) Tank Lid (refer to key on page 22) 3 Heater Model shown Page 24 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 25 Shuttle for PB-330 and PB-430 only ITEM DESCRIPTION PART # Faucet Model ES A537-053 Shank w/ Chrome Bonnet A522078 Gauge Assembly A718-018 Kit, Shuttle Lid A725-092 S.S. Shuttle Cover A713-027 (not shown)* Lid Retaining Clip A548-142 A548-140 Lid Stopper w/ O-Ring A61365 * S.S.
Page 26: Pbic/Pbvsa Cleaning And Sanitizing
Cleaning & Sanitizing Instructions for Models PBIC-330/430 and PBVSA-330/430 Page 26 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 27 Remove top from faucet and use brush to clean inside, rinse and place in sanitizing solution for 5 minutes. Remove and air dry. 6) When all pieces are completely dry reassemble for use. Shuttle Brewers & Airpot/Shuttle Brewers Page 27...
Page 28: Wiring Diagrams
Wiring Diagram - Precision Brew 430 Series Models PB-430, PBVSA-430, and PBIC-430 Page 28 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 29 Wiring Diagram - Precision Brew 330 Series Models PB-330, PBVSA-330, and PBIC-330 Shuttle Brewers & Airpot/Shuttle Brewers Page 29...
Page 30 Wiring Diagram - PB-430E 230V, PBVSA-430E230V, PBIC-430E 230V (Single or Three Phase Models) Page 30 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 31 Wiring Diagram - PB-330E 230V, PBVSA-330E 230V, PBIC-330E 230V Brewers Shuttle Brewers & Airpot/Shuttle Brewers Page 31...
Page 32 Wiring Diagram - Heater Configuration (3 Heater) Page 32 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 33 Wiring Diagram - Heater Configuration (1 Heater) Shuttle Brewers & Airpot/Shuttle Brewers Page 33...
Page 34 Page 34 Shuttle Brewers & Airpot/Shuttle Brewers...
Page 35 Shuttle Brewers & Airpot/Shuttle Brewers Page 35...
Page 36 Grindmaster® Coffee Grinders and Brewers • Espressimo® Espresso Machines • Crathco® Hot Beverage Dispensers Crathco® Cold and Frozen Beverage Dispensers • American Metal Ware® Coffee and Tea Systems Tel (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 (USA & Canada only) P.O.

This manual is also suitable for:

Pbvsa-430 Pbic-330 Pbic-430 Pb-430 Pb330e 230v Pb-430e 230v ... Show all