Norsjö Carrier Instruction Manual

4-stroke short and long version

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Instruction manual version 6, 2008

Norsjö Carrier 4-Stroke

Short and Long version

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Page 1 Instruction manual version 6, 2008 Norsjö Carrier 4-Stroke Short and Long version...
Page 2: Table Of Contents
Norsjö Carrier 4-Stroke Model Post Petrol Short and Long version CONTENTS INTRODUCTION ................. IDENTIFICATION of MOPED ..............SAFETY INSTRUCTIONS ..............INSTRUMENT AND CONTROLS ............. DRIVING POSITION ................FUEL ....................MOTOR OIL ..................PRIOR TO START, DAILY CHECKS ............STARTING AND STOPPING THE ENGINE ..........
Page 3: Introduction
1 of 30 INTRODUCTION We thank you for the trust you have shown us by buying a Norsjö Carrier 4-Stroke. We hope that this manual will help you quickly get to know your new moped. Read through this instruction manual from beginning to end before you start to use your moped.
Page 4: Identification Of Moped
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 2 of 30 IDENTIFICATION of MOPED Registration number The moped’s primary identity is its registration number. When ordering spare parts, the moped’s registration number should always be quoted. The registration number can be found on the moped’s rear fender.
Page 5: Safety Instructions
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 3 of 30 SAFETY INSTRUCTIONS Risk of carbon monoxide poisoning Exhaust fumes from internal combustion engines contain carbon monoxide. Breathing in the exhaust fumes can be lethal! You should therefore consider the following: •...
Page 6: Instrument And Controls
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 4 of 30 INSTRUMENT AND CONTROLS Instrument Ignition switch The ignition switch has three positions, of which two of them are identical. The three positions are: • Position 1 = Locked •...
Page 7 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 5 of 30 Handlebar controls - left side Functions which can be found on the handlebar’s left side are: Full/half beam switch and full beam ﬂ ash. Full/half beam switch has two ﬁ xed positions which switch on the full beam/half beam.
Page 8 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 6 of 30 Handlebar controls – right-hand side Emergency stop The emergency stop may only be used in case of emergencies. If the emergency stop is used on a daily basis to stop the engine, it may result in damage to the ignition system’s electronics.
Page 9 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 7 of 30 Foot controls - left side Gear lever The gearbox has 4 gears and is manoeuvred with the left foot. The gears are placed with ﬁ rst gear, in the down position from neutral. The other gears are placed upwards.
Page 10: Parking Brake
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 8 of 30 Parking brake The moped is ﬁ tted with a mechanically manoeuvred parking brake which operates on the rear wheel. It is operated with a lever placed on the frame tube underneath the saddle.
Page 11 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 9 of 30 Choke A cold engine needs a richer mixture of fuel and air in order to start. This can be achieved by using the choke which is placed on the carburettor. Return the choke to its original position when the engine has become warm.
Page 12: Driving Position
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 10 of 30 DRIVING POSITION Saddle bolt Saddle post screws Positioning the saddle Height of saddle Position required height of saddle by loosening both of the saddle seat screws.
Page 13: Fuel
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 11 of 30 Adjustment of rear shock absorbers (hardness) Use universal pliers on the shock absorbers’ adjustment tube to adjust the rear shock absorbers’ hardness. Turn in the required direction to adjust the suspension, harder or softer.
Page 14: Motor Oil
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 12 of 30 MOTOR OIL All motor oils have different types of additives to comply with requirements regarding function and longevity. The quality requirements and range of application which the oil is suitable for is speciﬁ...
Page 15: Starting And Stopping The Engine
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 13 of 30 STARTING AND STOPPING THE ENGINE Ensure that the gearbox is in its neutral position before the engine is started. This is indicated when the red lamp on the instrument panel is lit.
Page 16: Driving During The Winter
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 14 of 30 Starting the engine when the engine is warm A warm engine is started in the same way as a cold engine, with the exception that the choke is not used.
Page 17: Changing Gear
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 15 of 30 CHANGING GEAR The moped is equipped with a semi-automatic 4-speed gearbox. The gearbox is semi-automatic which means that it is equipped with a centrifugal clutch which is controlled by the engine speed.
Page 18: Brakes
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 16 of 30 BRAKES The moped is equipped with: • a hydraulic brake which operates on both of the front wheels. • a hydraulic brake which operates on the rear wheel.
Page 19 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 17 of 30 Checking the brake ﬂ uid If the brake ﬂ uid level is too low, air can enter the system which will either reduce the brakes’ efﬁ ciency or cause them to stop functioning. Before you drive, always check the brake ﬂ...
Page 20: Loading Platform
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 18 of 30 PLATFORM LOADS Loading Ensure that the load is as evenly distributed over the loading area as possible. Also ensure that the centre of gravity is low by placing heavy objects as low-down as possible.
Page 21 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 19 of 30 Platform lock With the platform in the up position, the battery, head- lamp and electric box can be accessed for service.
Page 22: Service And Maintenance
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 20 of 30 SERVICE AND MAINTENANCE Service in connection with run-in period The following should be carried out when the moped has been driven 200 - 500 kms. • Clean, lubricate and check the tension in the chain.
Page 23 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 21 of 30 Lubrication of wires The wires to the accelerator pedal and parking brake must be lubricated a few times every year. It is very important that the wires are lubricated during the winter period and in particular if the moped is used in the wet.
Page 24 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 22 of 30 The driving chain The driving chain consists of several moving parts and it therefore requires regular cleaning, lubrication and adjustment in order for it to work as intended. When driving in the wet, on dusty roads or in other demanding environments, tighter service intervals than those indicated in the maintenance schedule are required.
Page 25 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 23 of 30 Adjusting the headlamp Adjustment of the headlamp is important so that it does not dazzle oncoming trafﬁ c. Adjustment can be made by loosening the screws which hold the headlamp in place.
Page 26 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 24 of 30 Fuses To protect the moped’s electrical system, it is equipped with 3 ﬂ at pin fuses placed in fuse box compartments 1-3 with 1 spare fuse in compartment 4.
Page 27: Towing The Moped
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 25 of 30 Check the battery acid level Check the battery acid level in the battery regularly. There are level marks on the side of the battery, ”UPPER” and ”LOWER ﬁ lling levels. Only top up the battery with distilled water as tap water reduces the battery’s life considerably.
Page 28: Long-Term Storage Of Moped
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 26 of 30 LONG-TERM STORAGE OF MOPED If the moped is not going to be used for a longer period, there is a risk that corrosion damage will arise. Wash the moped thoroughly and lubricate the moped’s moving parts.
Page 29: Fault Finding
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 27 of 30 FAULT FINDING The engine is difﬁ cult to start or it will not start at all: • The emergency stop is activated • The instructions for how to start the engine have not been followed.
Page 30 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 28 of 30 The engine works but there is little power: • The air ﬁ lter is clogged up. • The carburettor is incorrectly adjusted. • If the moped has not been used for a longer period of time, the fault may be that the petrol is too old - change the petrol before you continue to search for the fault.
Page 31: Technical Data
Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 29 of 30 TECHNICAL DATA Engine Zongshen Type 2S139FMB Manufacture: 1 cylinder 4-stroke engine with Engine type: overhead valves 49 cc Cylinder volume: 39 mm Cylinder diameter: 40.2 mm...
Page 32 Norsjö Carrier 4-Stroke Page Model Post Petrol Short and Long version 30 of 30 Exhaust system Silencer with integrated catalytic converter Type: Finnkat Manufacture: Brakes Hydraulically manoeuvred drum brakes Front: Hydraulically manoeuvred drum brake Rear: Mechanically manoeuvred drum brake, Parking brake:...