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Summary of Contents for Winpower DE20I4
- Page 1 ELECTRIC START DIESEL GENERATORS INSTALLATION AND OPERATIONS MANUAL with STAMFORD GENERATORS MODELS: DE20I4 DE30I4 DE45F4 DE65F4 DE90F4 MANUAL KEY START AND DSE3110 ELECTRIC START...
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Page 2: Table Of Contents
DSE3110 Start UP you need service assistance in the future. DSE3110 Fault Codes TROUBLESHOOTING INFORMATION COPY YOUR MODEL AND SERIAL NUMBER HERE DC SCHEMATIC - WIRING DIAGRAM MANUAL KEY START No other WINPOWER generator has the same serial number as DE20I4 & DE30I4 yours. It is important that you record the number and other vital DE45I4 & DE65I4 information here. If you should ever need to contact us on this unit DC SCHEMATIC - WIRING DIAGRAM DSE3110 it will help us to respond to your needs faster. DE20I4 & DE30I4 DSE 702 DE45I4 & DE65I4 DSE 702 MODEL________________________________ AC WIRING - THREE PHASE... -
Page 3: Ansi Safety Definitions
IMPORTANT SAFETY FIRE HAZARD - Diesel fuel presents a hazard of possible explosion and/or fire. INSTRUCTIONS Do not smoke or use open flame near the generator set. SAVE THESE INSTRUCTIONS Keep a fire extinguisher nearby and know its proper use. This manual contains important instructions that Fire extinguishers rated ABC by NFPA are appropriate. should be followed during installation and maintenance DEADLY EXHAUST GAS - Exhaust fumes from any diesel of the generator and batteries. -
Page 4: Basic Information
12 Volt Manual Start possible to wire the control for remote start. See page 25 of this Muffler Standard manual for wiring instructions. The key start version does not have this option. Stop System Key/Emergency Fuel Consumption (full Load) 4.09 Gal/hour SPECIFICATIONS MODEL DE65F4-3 DE65F4-4 DE65F4-17 DE65F4-18 Generator MODEL DE2014-3 DE20I4-4 DE20I4-17 DE20I4-18 Wattage 55000 62000 62000 62000 Generator Volts 120/240 120/208 120/240 277/480 Wattage 20000 20000 20000... -
Page 5: Description
INTRODUCTION AND Be sure to have the main WINPOWER unit data plate information recorded inside the front cover of this manual for future reference DESCRIPTION and for identification whenever requesting field or factory technical assistance. Primary fields needed for assistance are complete model number, serial number and especially the M-Spec number. PRODUCT DESCRIPTION: The M-Spec number (if provided) is recorded in the ‘TYPE NO.’ block on the lower right of the plate. This engine-generator set is designed for manual key start operation. The engine-generator set is fully tested at the factory ENGINE: prior to shipment to insure proper operation of each individual component as well as the total system’s performance and... -
Page 6: Installation
equipment and may be placed on the pad with basic material UNPACKING INSTRUCTIONS: handling equipment, i.e. a forklift. When unpacking the generator set, be sure to inspect it carefully CAUTION: - Do not attempt to lift the generator set by the means for freight loss or damage. If loss or damage is noted at the time of the lifting eyes on the engine or generator end. of delivery, require that the person making the delivery make note of the loss or damage on the freight bill, or affix his signature These lifting points are only for use during the manufacturing under the consignee’s memo of the loss or damage. Contact the process and are designed for lifting of the individual Generator carrier for claim procedures. Set component. When loss or damage is noted after delivery, segregate the damaged material, and contact the carrier for claim procedures. *************** ***** WARNING **** “Concealed Damage” is understood to mean damage to the *************** contents of a package which is not in evidence at the time of delivery by the carrier, but which is discovered later. The carrier NEVER - attempt to lift the fuel tank while filled with fuel. or carriers are responsible for merchandise lost or damaged Sloshing of the fuel can cause a shift in the balance of the in transit. The title to goods rests with the consignee when... -
Page 7: Engine Generator Set Mounting
ENGINE GENERATOR SET MOUNTING The information in this manual is offered to assist you in providing The unit’s main frame must be bolted solidly to a solid base. The the proper fuel for your engine. However, this information is only engine-generator is mounted on channels which are attached provided to inform you of the engine’s requirements and assist in with special shock mounts to the main frame. This allows the making you aware of the decisions you must make. In no case engine-generator free movement without affecting the base or should the instructions or information provided be interpreted to surrounding equipment conflict with any local, state or national codes. If in doubt, always consult your local fire marshal or fuel supplier. *************** ***** WARNING **** INSTALLING THE FUEL LINE *************** EQUIPMENT DAMAGE - Never mount these engine generator Engine generator sets are properly adjusted before they leave the... -
Page 8: Lubrication
Isuzu oil viscosity table DE30 FUEL CONNECTIONS Use API CC or CD Fiat oil viscosity table Use API CF or CH4 -35 -30 -25 -20 -15 -10 -5 10 15 20 25 30 35 40 45 50 °C SAE 10W SAE 20W FUEL RETURN FUEL INLET... - Page 9 ************* DANGER – Explosive Fire Risk ***** WARNING ***** Never smoke when near batteries ************* Do not cause a flame or spark in the battery area EQUIPMENT DAMAGE- All of these units are 12 Volt and they * Always discharge static electricity from your body before are all negative ground. Permanent damage will occur if touching batteries by first touching a grounded metal surface they are connected to a 24 volt system or a positive ground system.
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Page 10: Control Panel Wiring Diagram
60708-162 4094-00... -
Page 11: Ac Electrical Connection
A.C. ELECTRICAL Voltage PH Amp Wire Capability Lug Torque 120/240 175 #4 AWG - 300 MCM 250 in lbs CONNECTIONS 120/208 150 #4 AWG - 300 MCM 250 in lbs 120/240 150 #4 AWG - 300 MCM 250 in lbs 277/480 #14 - #1/0 AWG 80 in lbs NOTICE - CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNECTIONS TO TERMINALS OF A Voltage PH Amp Wire Capability... -
Page 12: Key Start Panel Layout
************* B. CHECK ENGINE LIGHT - This light will come on when the low oil pressure switch or the high water temperature sensor ***** WARNING ***** switches have been activated on the engine. This light will also ************* come on when you go to start the engine, and stay on until the PERSONAL DANGER - These unit are shipped with a engine has built sufficient oil pressure to open the low oil pressure NEUTRAL TO GROUND BOND INSTALLED. If your system switch. -
Page 13: Dse3110 Elcectronic Control
DSE 3110 ELECTRONIC 3. As the unit starts release the Start Switch and it will return to the run position. You must continue to depress the Safety Latch START CONTROL Relay button until the Check Engine light goes out. When this light goes out, it indicates that the engine has built sufficient oil pressure to operate properly and the high coolant temperature has not been exceeded. ************* ***** WARNING ***** ************* EQUIPMENT DAMAGE - DO NOT DEPRESS THE SAFETY LATCHING RELAY BUTTON FOR OVER 10 SECONDS. - Page 14 DSE 3110 CONTROLLER STOP/RESET (Red Button) This button places the module into its “Stop/ Reset” mode. This will clear any alarm conditions for which the triggering criteria have been removed. The fuel supply de-energizes and the engine comes to a standstill. Should a remote start signal be present while operating in this mode, a remote start WILL NOT occur. AUTO (White Button) This button places the module into its “Automatic” mode. This mode allows the module to control the function of the generator automatically. The module will monitor the remote start input and once a start request is made, the set will be automatically started and placed on load. The module will then wait until the next start event. AUTO is only available if the control has been rewired for AUTO start. See Page 25 for rewiring instructions.. START (Green button) Pressing this button from STOP/RESET will start the engine and run off load. PAGE Pressing this button scrolls the display to show the various instruments.
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Page 15: Dse3110 Start Up
INITIAL START UP DSE 3110 ENGINE CONTROL ************* PROTECTIONS ***** WARNING ***** When an alarm is present, the Common alarm LED if configured ************* will illuminate. The LCD display will show an icon to indicate the failure. EQUIPMENT DAMAGE - DO NOT jump start these engine generator sets. - Page 16 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customizing of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters. 1. ACCEPT button. 2. NEXT PAGE button. 3. DECREASE VALUE / NEXT ITEM 4. INCREASE VALUE / NEXT ITEM ACCESSING THE FRONT PANEL Press 1 (accept) and 2 (next page) simultaneously (at the same time). This display shows the configuration icon: The first parameter is also displayed.
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Page 17: Dse3110 Fault Codes
DSE 3110 CONTROL FAULT CODES DESCRIPTION ICON Auxiliary inputs can be user configured and will display the message as AUXILIARY INPUTS written by the user. The engine has not fired after the preset number of start attempts FAIL TO START The module has detected a condition that indicates that the engine is running when it has been instructed to stop. FAIL TO STOP NOTE:- ‘Fail to Stop’... -
Page 18: Troubleshooting Information
TROUBLESHOOTING TABLES ENGINE WILL NOT CRANK 1. Low/dead battery. 2. Blown DC fuses 2 amp or 25 amp. 3. Defective DSE3110. 4. Defective key switch. 4. Loose or dirty battery terminals. 5. Defective starter. 6. Defective start solenoid. 7. Locked up engine genset. 8. Defective engine harness. Improper battery voltage to start solenoid, fuel pump or fuel solenoid. ENGINE CRANKS BUT WILL NOT START 1. Improper fuel delivery to the unit. 2. Fuel supply shut off. 3. Fuel tank empty. 4. Air in the fuel system. 5. Engine fuel solenoid has not opened. 6. Defective fuel pump. 7. Defective fuel solenoid 8. Defective engine harness. Improper battery voltage to fuel pump or fuel solenoid. - Page 19 60708-162 4094-00...
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Page 20: De45I4 & De65I4
60708-162 4094-00... - Page 21 LEFT BLANK INTENTIONALLY AT THIS TIME 60708-162 4094-00...
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Page 22: De45I4 & De65I4 Dse 702
60708-162 4094-00... -
Page 23: 277/480 Volt
60708-162 4094-00... -
Page 24: 120/240 Volt
60708-162 4094-00... -
Page 25: Generator Testing Resistances & Engine Replacemnt Parts
GENERATOR TESTING RESISTANCES Engine Model Isuzu 4LE Turbocharged & ENGINE REPLACEMNT PARTS Starting System 12 Volt Manual Start Oil Filter (2 required) 2992544 Pre-Fuel filter & Water Sep 2992662 MODEL DE20I4-3 DE20I4-4 DE20I4-17 DE20I4-18 Water Sensor 4254020 Fuel Filter Elements 2994048 Generator Air Filter Element 8025818 Stamford PI144E Alternator Belt 500341810 Winding Group 311... - Page 26 MODEL DE65I4-3 DE65I4-4 DE65I4-17 DE65I4-18 MODEL DE90I4-3 DE90I4-4 DE90I4-17 DE90I4-18 Generator Generator Stamford UCI224F Winding Group 311 Stamford UCI274C Wattage 65000 65000 65000 65000 Winding Group 06 Wattage 86000 90000 90000 90000 RESISTANCES o hms ROTOR 0.83 RESISTANCES ohms STATOR 0.033 ROTOR 1.12...
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Page 27: Remote Start Wiring
REWIRING THE DE SERIES GENERATOR FOR REMOTE START The DE Series generators equipped with the DES 3110 control- Position #1 already has a wire in it. You will have to cut lers can be rewired for remote start. These will make them com- that wire and splice a new wire into the existing one. Use a patible with a standard two wire start Automatic Transfer Switch. good crimp splice connection, do not use wire nuts. Label this wire #1 and plug the connector back into the DSE 3110. Rewire procedures: These two wires are your remote start leads (wire #23 & #1) that 1. Remove the top cover on the generator connection must be routed to your Automatic Transfer Switch or what ever box. -
Page 28: Month Warranty
12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or work- manship under normal use and service will be repaired or replaced. For warranty service, return the product within 12 months or 1000 hours which ever occurs first from the date of purchase, trans- portation charges prepaid, to your nearest WINCO Authorized Service Center or to WINCO, Inc. at LeCenter Minnesota.
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