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SWTPC PR-40 Assembly Instructions Manual

Alphanumeric printer
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SWTPC PR-40 Alphanumeric Printer Assembly Instructions
The SWTPC PR-40 Printer kit is a 5 X 7 dot matrix impact printer similar in
operation to the well known Centronics printers. It prints the 64 character upper
case ASCII set with 40 characters/line at a rate of 75 lines/minute on standard 3
7/8" wide rolls of adding machine paper. One complete line is printed at a time
from an internal forty character line buffer memory. Printing takes place either
on receipt of a carriage return or automatically whenever the line buffer memory
is filled.
The printer can accept character data as fast as one character per
microsecond or as slow as you wish to send it. The printer's seven parallel data
lines are TTL compatible and may be enabled by a single "data ready" control line
or by separate "data ready" and "data accepted" handshake control lines. This
universal approach makes the printer compatible with all computer and terminal
systems having an eight bit parallel interface; including of course the MITS 8800
and SWTPC 6800 computer systems just to mention a few.
The printer mechanism is attached to a black anodized aluminum chassis with
front trim panel which houses the unit's circuitry including its own 120/240 VAC
50 to 60 Hz power supply. This makes the printer's overall dimensions 9 5/8" wide
X 10 1/2" deep X 8 3/4" high.
Each unit is shipped with one ribbon and one roll of paper. Extra ribbons
are available from us while the standard adding machine paper may be purchased in
office supply stores.
When handling the print mechanism itself you must make absolutely sure not
to try to rotate the large plastic cylinder that moves the head. If this cylinder
is rotated so the top is turned toward the front of the printer, it may bend the
arm on the roller cam microswitch on the right hand side of the mechanism which
will not only damage the switch but will prevent the printer from operating.
The print mechanism you receive may not have the paper roll holder
installed. If so, it along with the mounting hardware will probably be contained
within a separate bag. The paper roll holder is secured to the back of the print
mechanism with four screws.
The electronics for the printer are constructed on two printed circuit
boards. The larger of the two is the PR-40A and contains all of the logic
necessary to drive the print mechanism. The smaller board is the PR-40B and
contains mostly power supply circuitry. When assembling the printer it is best to
first assemble the PR-40A board, then the PR-40B board, then complete the unit by
installing the chassis components and completing the wiring. The assembly
instructions have been written in this sequence.
Scanned and edited by Michael Holley
Southwest Technical Products Corporation Document
Caution
Note
Assembling the Unit
1
Nov 25, 2005
Circa 1976

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Summary of Contents for SWTPC PR-40

  • Page 1 SWTPC PR-40 Alphanumeric Printer Assembly Instructions The SWTPC PR-40 Printer kit is a 5 X 7 dot matrix impact printer similar in operation to the well known Centronics printers. It prints the 64 character upper case ASCII set with 40 characters/line at a rate of 75 lines/minute on standard 3 7/8"...
  • Page 2 PR-40A PC Board Assembly NOTE: Since all of the holes on the PR-40A PC board have been plated thru, it is only necessary to solder the components from the bottom side of the board, unless otherwise noted. The plating provides the electrical connection from the "BOTTOM"...
  • Page 3 Insert Molex receptacle J4 into the PC board making sure to orient it as shown in the component layout drawing. The notches on the connector must point toward the edge of the PC board as shown in the component layout drawing. Solder. NOTE: MOS integrated circuits are susceptible to damage by static electricity.
  • Page 4 Scrape away the anodizing around the mounting hole for TS-1 on the inside of the PR-40 chassis. Scraping away the anodizing insures electrical contact between the terminal strip and the chassis. Attach lug strip TS-1 to the chassis using a #6 - 32 X 1/4" screw, lockwashers and nut.
  • Page 5: Connector Pin

    Attach transformer T1 to the chassis using four #8-32 X 3/8" screws, flatwashers and nuts. Run the screws thru the outside of the chassis, place a flatwasher between the inside of the chassis and the transformer leg, place another flatwasher on the top of the leg and secure with a #8-32 nut and lockwasher.
  • Page 6 Attach and solder three 16" pieces of #24 (light) gauge hookup to each of the three switch-terminals on the roller cam microswitch located on the right hand side of the printer mechanism. On the opposite end of the upper lug's wire, attach a male pin. Attach a female pin to the unconnected end of, the remaining two lug wires.
  • Page 7 Trimmer resistor R25 sets the print intensity and may be adjusted when printing any line length. If you are using the PR-40 printer with the SWTPC 6800 Computer System you should use the PRNTST-1 diagnostic contained within this instruction set, otherwise you will need to write a program for your own specific computer system which performs similar functions.
  • Page 8 If you will be using the PR-40 Printer with the SWTPC 6800 Computer System, you will need to drive it with the output half of an MP-L option on the SWTPC 6800 Computer System. Connections should be made between the two as shown in the PR-40/SWTPC 6800 Interconnection drawing.
  • Page 9 This method of printing characters is not new but the method of moving this wire impact print head is unique. Rather than using dual motors, clutches timing bars and the other hardware usually associated with this type of print head, this printer rotates a long cylinder just beneath the print head.
  • Page 10 line buffer has been filled. All control characters with the exception of a carriage return are ignored by the printer. They are not stored in the FIFO line memory since they cannot be printed anyway. Repeated line feeds are initiated by sending repeated carriage return control commands.
  • Page 11 allows free running oscillator IC10 to feed divide by 2 flip-flop, IC8B. This divide by 2 feeds both the dot counter, IC4, and solenoid timer IC6. This solenoid timer is used to set the "ON" time of the printer's solenoids. If set too long, the solenoids will overheat, if set too short, the printed lines will be too light.
  • Page 12 Wiring Table - PR-40 Alphanumeric Printer WIRE FROM STEP LENGTH GAUGE PART TERMINAL SOLDER PART TERMINAL SOLDER full Black TS-1 full Brown TS-1 full Blk-Red TS-1 full Brn-Whit. TS-1 line cord TS-1 line cord 12 1/4" heavy TS-1 11 1/2"...
  • Page 13 Parts List PR-40A Printer Board Resistors R1 - R7 2.7K ohm 1/4 watt resistor R8, R11 - R13, R21 10K ohm 1/4 watt resistor R9, R10, R15, R16, R22 - R24 1K ohm 1/4 watt resistor 100 ohm 1/4 watt resistor 20K ohm trimmer resistor 39K ohm 1/4 watt resistor R19, R20...
  • Page 14 Parts List PR-40b Printer Board Resistors 2.2K ohm 1/4 watt resistor 820 ohm 1/2 watt resistor 100 ohm 1 watt resistor 1K ohm 1/4 watt resistor 120 ohm 1/2 watt resistor 2.2K ohm 1 watt resistor Capacitors 5000 mfd @10 VDC electrolytic capacitor 470 mfd @25 VDC electrolytic capacitor 1 mfd @400 VDC capacitor 4000 mfd @50 VDC electrolytic capacitor...
  • Page 15 This printer diagnostic has been written to test and/or debug the SWTPC PR- 40 printer when it has been interfaced to the SWTPC 6800 Computer System thru one of the MP-L parallel interface boards. It is assumed that before loading this program, the rest of the system is functioning normally with no problems.
  • Page 16 If you are using the SWTPC PR-40 printer with the SWTPC 6800 Computer System, you may use the OUTCHR subroutine listed from address A014 thru A024 in the PRNTST diagnostic within your own program for outputting characters to the printer.
  • Page 17 SWTPC 6800/PR-40 Printer Diagnostic PRNTST-1 A014 OUTCHR A015 A016 #$37 A017 A018 A019 A01A #$3F A01B A01C A01D A0IE LOOP3 A01F A020 LOOP3 A021 A022 A023 A024 A048 Program Counter A049 Program Counter A04A START PARADR A04B A04C A04D #$FF...
  • Page 18 A063 A064 NXTLIN #$0D A065 A066 OUTCHR A067 A068 #$3F A069 A06A LOOP2 A04B #$60 A06C A06D FSTLIN A06E A06F OUTCHR A070 A071 LOOP2 A072...