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Service
Performance Specifications .............................................................................................................................. 2
Electrical Parts List ........................................................................................................................................... 5
Printed Circuit Boards ..................................................................................................................................... 12
Wiring Diagram ............................................................................................................................................... 19
Schematic Diagrams ....................................................................................................................................... 21
Voltage Chart .................................................................................................................................................. 27
IC Pins Description and IC Block Diagrams .................................................................................................... 28
Block Diagram ................................................................................................................................................. 35
Exploded Drawing ........................................................................................................................................... 36
Exploded Drawing Parts List ........................................................................................................................... 37
Many electrical and mechanical parts in this chassis have special safety characteristics.
These safety characteristics often pass unnoticed and the protection afforded by them cannot
necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts that have these special safety characteristics are identified in this manual
and its supplements; electrical components having such features are identified by
schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully.
The use of substitute replacement parts that do not have the same safety characteristics as
specified in the parts list may create shock, fire or other hazards.
CAUTION:
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
CD Mini System for iPhone or iPod
PRODUCT SAFETY NOTES
Manual
CD2961i
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Summary of Contents for AWA CD2961i
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Page 1: Table Of Contents
Service Manual CD Mini System for iPhone or iPod CD2961i CONTENTS Pages Performance Specifications ..........................2 Electrical Parts List ............................5 Printed Circuit Boards ............................. 12 Wiring Diagram ............................... 19 Schematic Diagrams ............................21 Voltage Chart ..............................27 IC Pins Description and IC Block Diagrams ....................28 Block Diagram .............................. -
Page 2: Performance Specifications
PERFORMANCE SPECIFICATIONS GENERAL TEST CONDITION Power Supply : 230V AC 50Hz Output Load : 6ohm Dummy Speaker Load Reference Output : 1W Input Signal Source : 75ohm Dummy for FM Modulation : 40kHz for FM Mono 1kHz Remarks : 7.5kHz Pilot Tone 67.5kHz L+R 1kHz AMPLIFIER SECTION TEST ITEMS... - Page 3 PERFORMANCE SPECIFICATIONS - CONTINUED FM SECTION TEST ITEMS UNIT NOMINAL LIMIT 1. Tuning range 87.5 - 108 2. Tuning step 3. I.F frequency 4. Sensitivity (at S/N=30dB) 90.1MHz 98.1MHz 106.1MHz 5. Limiting sensitivity -3dB Deviation=±40kHz 6. Stereo threshold Deviation=±40kHz 7. Overload I/P level THD=10% 8.
- Page 4 PERFORMANCE SPECIFICATIONS - CONTINUED CD SECTION TEST ITEMS UNIT NOMINAL LIMIT 40 ~ 16000 1. Frequency response (-3dB) (Ref. 1kHz) 2. S/N ratio Ref=CD 1K 0dB 20Hz~20kHz BPF A-Weighted 3. Hum and noise Volume=1 20~20kHz BPF Maximum volume 20~20kHz BPF 4.
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Page 5: Electrical Parts List
ELECTRICAL PARTS LIST Ref. No. Description Mfr's Part No. Qty. MAIN PCB PCB CD29611-01-01 170x150x1.6mm (FR4/R29) 033-CD2961W100 iPod PCB PCB CD2961I-01-02 58.5x45x1.0mm (FR4/R29) 033-CD2961W101 KEY PCB PCB CD2961I-01-03 245x97.5x1.6mm (94HB/R01) 033-CD2961W102 REMOTE CONTROL SECTION REMOTE CONTROL, MOLD BLACK, 430C PNT, 043-A72424W110 RUBBER: L.BLUE 2708C, w/BATTERY, NO WEEE... - Page 6 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. SC87,94,95,102 CHIP CAP 0.033 uF/50V +-10% (0603/1608) 003-533312W050 C6,88,119,124,135 CHIP CAP 47 pF/50V +-10% (0402/1005) 003-547014W050 SC81 CHIP CAP 0.0047 uF/50V +-10% (0402/1005) 003-547214W050 C404R1,404R2 CHIP CAP 0.0056 uF/50V +-10% (0402/1005) 003-556214W050 CHIP CAP 100 pF/50V +-10% NPO (0402/1005) 003-610114W050...
- Page 7 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. MISCELLANEOUS L29,30 BEAD COIL TOR0953-270N-B-LF 27 uH +-40% 037-000953W270 SPEAKER TERMINAL JACK 4 PINS DS-207x2-01 118-040207W000 CN602 HEADER 4 PINS #TJC6-4A PITCH:3.96mm VERTICAL 135-000TJ6W040 CN603 HEADER 10 PIN SPEC #2001-WS-10 PITCH:2mm 135-2001WSW100 VERTICAL REPLACE:135-PHS100-100...
- Page 8 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. C002,004 CHIP CAP 0.0047 uF/50V +-10% (0402/1005) 003-547214W050 ELECT CAP 10 MFD/50V +-20% (5x11) 006-81000AW50D (TAPING PITCH:2.5mm) C7,8,011,40,45,50,51,54,56, ELECT CAP 100 MFD/16V +-20% (5x11) 006-81010AW16D 58,120 (TAPING PITCH:2.5mm) C12,63,66,107,148 ELECT CAP 220 MFD/10V +-20% (6.3x11) 006-82210AW10D...
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Page 9: Electrical Parts List
ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. CHIP RESISTOR 100 Kohm +-5% 1/16W (0402/1005) 001-310456W016 R428 CHIP RESISTOR 43.2 Kohm +-1% 1/16W (0603/1608) 001-343B12W016 R147 CHIP RESISTOR 470 Kohm +-5% 1/16W (0402/1005) 001-347456W016 R419,477 CHIP RESISTOR 49.9 Kohm +-1% 1/16W (0603/1608) 001-350312W016 R420 CHIP RESISTOR 549 Kohm +-1% 1/16W (0603/1608) -
Page 10: W016
ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. C758 ELECT CAP 2.2 MFD/50V +-20% (5x11) 006-802000W50D (TAPING PITCH:5mm) C730,756 ELECT CAP 47 MFD/16V +-20% (5x11) 006-847000W16D (TAPING PITCH:5mm) INTEGRATED CIRCUIT IC701 IC DISPLAY DRIVER-VFD CS16315 (LQFP44) 010-411631W000 DIODES D707,708,709,710,711,712,... -
Page 11: W016
ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. CRYSTAL CRYSTAL 32.768 kHz +-20ppm (CSA206) 009-332768W100 (COMMUTEK) (87-A70-170-01C) DIODES CHIP ZENER DIODE 3.3V 1/2W ZMM3.3HSA 011-010033W125 D7,8 CHIP DIODE (SMT) LS4148(KT)/LL4148 011-044148W002 INDUCTORS CHIP INDUCTOR 270 nH +-5% (0603/1608) 018-040270W100 SDCL1608CR27JT(f) (SUNLORD) L12,17,18... -
Page 12: Printed Circuit Boards
PRINTED CIRCUIT BOARDS iPod PCB (TOP VIEW) CD2961I-01-02 iPod PCB (BOTTOM VIEW) CD2961I-01-02... - Page 13 KEY PCB (TOP VIEW) CD2961I-01-03...
- Page 14 KEY PCB (BOTTOM VIEW) CD2961I-01-03...
- Page 15 MAIN PCB (TOP VIEW) CD29611-01-01...
- Page 16 MAIN PCB (BOTTOM VIEW) CD29611-01-01...
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Page 17: Wiring Diagram
WIRING DIAGRAM [D] MAIN PCB [C] iPod PCB 4 PINS CABLE CN602 12 PINS CABLE CN603 HSG (2mm) PEC 2001H-12 w/220mm FLAT CABLE AWG26#UL2651/GREY SLDG.:4mm HSG (2mm) PEC 2001H-06 w/120mm GREYx6 N501 AWG26#UL2651 SLDG.:3.5mm (P/N: AH700508) [F] POWER PCB CN009 HSG (2mm) PEC 2001H-10 w/115mm FLAT CABLE CN006 6 PINS CABLE... -
Page 18: Schematic Diagrams
SCHEMATIC DIAGRAMS AUDIO SECTION R106 C104 R103 820K R112 470K IPOD_LOUT IP/L +12V FB1K C115 IC9-B C108 D4558 L356 C423 10NF/50V FB86 C105 R122 + SC810 IP_AGND 1 BST 220uF/10V 820K FB1K R123 470K 2 GND 100K 3 FB R121 R117 MP2451 820K... - Page 19 CD SECTION L013 P+5V U005 AMS1117(1.5V) 100k ME6118A33B3G 470uF R108 OUTO OUTO CD5V R110 VDD1.5V 4.7k C050 C107 POWGND POWGND 220uF 3904 220uF CD_PWR Q001 8550 28 MUTE VINFC 27 BIAS Q007 TRB_1 POWGND POWGND 8550 26 VINTK VCC15 REG03 VCC3 25 TRB_3 VINSL...
- Page 20 DISPLAY / KEY & iPod SECTION DS701 C708 VFD5V C707 C726 C728 C756 47uF/16V S20/G9 LED1 SEG19/G10 FIL+ LED2 SEG18/G11 P+5V D726 LED3 SEG17/G12 POWER R782 LED4 R787 GND1 FIL- SEG16/K16 GND2 R792 -27V 75K 1% R478 DOUT SEG15/K15 TPA+ IC701 R791 VFD_DIO...
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Page 21: Voltage Chart
VOLTAGE CHART THE MEASURED VALUE IS DC VOLTAGE UNIT: V CD SECTION TEST CONDITION: CD PLAY U1 (MP2451DT) PIN'S NUMBER CD PLAY 17.38 0.87 7.80 33.12 0.68 U005 (ME6118A33B3G) PIN'S NUMBER CD PLAY 3.32 5.02 3.32 IC8 (AMS1117) PIN'S NUMBER CD PLAY 1.50 5.02... -
Page 22: Ic Pins Description And Ic Block Diagrams
IC PINS DESCRIPTION AND IC BLOCK DIAGRAMS IC701 CS16315 PINS DESCRIPTION Pin Name Function LED1 to LED4 LED output pin. Oscillator pin. DOUT Data output pin. Data input pin. Clock input pin. Strobe pin. 10,11 KEY1 to KEY2 Key data input. Seg1~Seg16 14~29 High-voltage output (segment). - Page 23 IC03 GD25Q40 Write Control WP#(IO2) Logic Status Register Flash High Voltage HOLD#(IO3) Memory Generators SCLK Page Address Command Latch/Counter & Control Logic Column Decode And DI(IO0) 256-Byte Page Buffer DO(IO1) Byte Address Latch/Counter IC1 SC9671 FMIN AMIN PortA UART1 SPI FLASH Universal input/output port...
- Page 24 IC2 SA1466TR TRB_2 Spindle Actuator VINTK Driver Driver BIAS PVCC MUTE Pre-DRV Mute VINFC TRAY DRIVER Sled Actuator TRB_1 Driver Driver IC8 AMS1117 Thermal Limit Current Limit Substrate GND (fixed output) ADJ. (adjustable output)
- Page 25 IC3 MFI341S2162 P4/RQ P3/RQ P2/RQ I/O port H8/300H CPU P1/RQ System control Security logic Voltage monitoring circuit Internal address bus ROM(112 kbytes) Internal data bus RAM(4 kbytes) Power-on EEPROM(16 kbytes+2 kbytes) reset-circuit Interval timer1 Interval timer2 On-chip Modular multiplication Register oscillator coprocessor (512 bytes)
- Page 26 IC12 TDA7440D MUXOUTL IN(L) TREBLE(L) BIN(L) BOUT(L) L_IN1 100K L_IN2 100K SPKR ATT VOLUME TREBLE BASS LOUT LEFT L_IN3 100K L_IN4 100K 30dB I CBUS DECODER + LATCHES 2dB STEP R_IN3 DIG_GND 100K R_IN2 100K SPKR ATT VOLUME TREBLE BASS ROUT RIGHT R_IN1...
- Page 27 U3 TAS5611PHD IC9, U4, U5 D4558 /CLIP READY OUT1 /OTW1 /OTW2 OUT2 -IN1 POWER-UP VREG VREG RESET -IN2 +IN1 /RESET AGND GVDD_A TEMP GVDD_C STARTUP SENSE GVDD_B GVDD_D C_STARTUP CONTROL +IN2 OVER-LOAD CURRENT OC_ADJ CB3C PROTECTION SENSE OSC_SYNC_IO+ PVDD_X OSC_SYNC_IO- OSCILLATOR PPSC OUT_X...
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Page 28: Block Diagram
BLOCK DIAGRAM FMANT SPK-R AMPLIFIER TAS5611 RADIO IC7 SI4702 SPK-L U4, U5 D4558 LINE-IN JACK RADIO AUDIO CHANNAL SWITCH LINE-IN AUDIO IC12 TDA7440D iDOCK AUDIO iDOCK D4558 MFI341S2162 DATA AMP CTL POWER SUPPLY DATA MCU+DSP POWER CTL U1 MP2451DP IC8 AMS1117 SC9671 U005 ME6118A33B3G AC 230V... -
Page 29: Exploded Drawing
EXPLODED DRAWING 34.2370... -
Page 30: Exploded Drawing Parts List
Mfr's Part No. Qty. DISPLAY LENS, MOLD DARK TINT SMOKY (SAN) w/PNT 500-296508Wxxx RUBBER FOOT, 12x10x4mm NBR RUBBER PAT, 2/FRT PANEL 700-268E34W000 T=4mm iPod PCB CD2961I-01-02 033-CD2961W101 iPod DOCK, MOLD BLACK, (ABS) 500-296103W000 POWER SUPPLY PCB MODULE 038-CD2961W001 METAL BRACKET RIGHT, SECC T=1.0mm... - Page 31 NOTES:...
- Page 32 May, 2013 808-02961i-010 Printed in China...