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"An energy revolution where your comfort costs less"
Relax In comfort with SolAir World's Tri-System suppling Cooling
in Summer, Heating in Winter and Hot Water all year long...
INSTALLATION AND OPERATION INSTRUCTION MANUAL
FOR THERMAL BOOSTED HOT WATER SYSTEMS:
SAWE-20-270
SAWE-25-270
SAWE-220-270
SAWE-225-270
(20 Tubes)
(25 Tubes)
(2 x 2.0mt panel)
(2 x 2.5mt panel)
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Summary of Contents for Solair World SAWE-20-270
- Page 1 “An energy revolution where your comfort costs less” Relax In comfort with SolAir World’s Tri-System suppling Cooling in Summer, Heating in Winter and Hot Water all year long... INSTALLATION AND OPERATION INSTRUCTION MANUAL FOR THERMAL BOOSTED HOT WATER SYSTEMS: SAWE-20-270...
- Page 2 Operating Instructions and Installation Guide Tri - System Note to users: ____________________ TECHNICAL SUPPORT 1300 550 140 _______________________...
- Page 3 Operating Instructions and Installation Guide Tri -System Contents 1. General Information 2. Installation Guide 3. Operating Instructions _______________________...
- Page 4 Operating Instructions and Installation Guide Tri - System Section 1 General Information _______________________...
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Page 5: System Specifications
Operating Instructions and Installation Guide Tri - System 1.1 System specifications _________________ Table 1.1 System Specifications TUBES PANELS MODEL IDENTIFICATION SAWE-20-270 SAWE-25-270 SAWE-220-270 SAWE-225-270 Tank delivery capacity 250 L 250 L 250 L 250 L Tank nomial size 270 L... - Page 6 Operating Instructions and Installation Guide Tri - System Pump Specifications __________________ GRUNDFOS SMALL UP COMPOSITE PROGRAMME _______________________...
- Page 7 Operating Instructions and Installation Guide Tri - System Pump Specifications __________________ SMALL UP COMPOSITE PROGRAMME Housing name: CIL-2 (Note: See temperature/time-profile!) _______________________...
- Page 8 Operating Instructions and Installation Guide Tri - System Pump Specifications _________________ Application The pump is developed to be used in a boiler. But it can be used in all appliances, where the forces having any effect to the housing are limited by special fixations and the requirements regarding temperature, pressure and media are fulfilled.
- Page 9 Operating Instructions and Installation Guide Tri - System Pump Specifications _________________ Operational conditions: Temperature/Time- Profie for PA6.6 30%GF Expected Lifetime of Pumps with housings made out of PA6.6. GF30 Constant water temperature [°C] _______________________...
- Page 10 _______________________...
- Page 11 Operating Instructions and Installation Guide Tri - System System Components __________________ Inner Cylinder 270 litre Tank _______________________...
- Page 12 Operating Instructions and Installation Guide Tri - System System Components __________________ 270 litre cylinder _______________________...
- Page 13 Operating Instructions and Installation Guide Tri - System System Components __________________ 200 litre Inner Cylinder _______________________...
- Page 14 Operating Instructions and Installation Guide Tri - System System Components __________________ 200 litre Cylinder _______________________...
- Page 15 Operating Instructions and Installation Guide Tri - System 1.4 System Overview _______________ _______________________...
- Page 16 Operating Instructions and Installation Guide Ducted System Section 2 Installation Guide _______________________...
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Page 17: Installation Overview
Operating Instructions and Installation Guide Ducted System 2.1 Installation __________________ Overview System Components System Components 1. 22Comp x 15Male Union 1. Solar electric tank assembly 2. Solar collector 2. 22Comp x 22Comp Union 3. Back up element 4. Solar collector return pipe 3. - Page 18 Operating Instructions and Installation Guide Tri - System 2.1 Installation Overview __________________ Note : This is an overview concept diagram of the tube system and may feature different fittings than actually supplied with unit. _______________________ Page...
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Page 19: Water Connections
Operating Instructions and Installation Guide Tri - System 2.3 Removal and Placement of Tank Installer’s Guide Removal of Existing Tank responsible manner. Note: Do not drain on to grass or garden beds. Placement of new tank Note top cover. Allow 50% of the height of the water heater for clearance above to replace the anode. - Page 20 Operating Instructions and Installation Guide Tri - System 2.3 Tank Installation Requirements ___________________________ Water Supply Pressure All Models – 800kPa Danger Pool Heating Pressure & Temperature Relief Valve _______________________ All Models – 1000kPa...
- Page 21 Operating Instructions and Installation Guide Tri - System 2.3 Tank Installation Requirements ___________________________ Insulation of Pipes Cold Water Connection Temperature Protection Note: a combined isolating valve/non- return valve/line strainer may be used. Expansion valve only required where local regulations demand. Note: Note for S.A.
- Page 22 Operating Instructions and Installation Guide Tri - System dishwasher, clothes washer, or other appliance. During this procedure, there must be no smoking, open flame, or any electrical appliance operating nearby. If hydrogen is discharged through the tap, it will probably make an unusual sound as with air escaping.
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Page 23: Maintenance Requirements
Operating Instructions and Installation Guide System Maintenance requirements Regular rain should keep the evacuated tubes clean, but if particularly dirty they may be washed with a soft cloth and warm, soapy water or glass cleaning solution. If the panels are not easily and safety accessible, high pressure water spray is also effective. - Page 24 Operating Instructions and Installation Guide Tri System _________________________ _______________________ Page...
- Page 25 Operating Instructions and Installation Guide Tri - System Tank Installation Requirements ___________________________ Pipes – Important Critical: Due to the high temperature imposed by solar heated water, all solar system brass and copper, including (as supplied). No plastic pipes Flow and return lines must be installed as direct as possible between tank and collector.
- Page 26 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ Collector Orientation Compass Collectors – Alignment and Inclination Solar Collector Alignment collectors must be aligned ±45° from true north (i.e. north west to north east). See Collector Orientation Compass below.
- Page 27 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ Collectors – attaching to roof For Both Metal and Tiled Roofs Locate the lower mounting rail a minimum of 500mm distance from the gutter, or greater if r oof allows. Note: Ensure that the rail is parallel with the gutter.
- Page 28 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ Collectors – attaching Fittings All connections must be brass and all pipe work must be copper header pipe. This is very important for correct connection. To ensure leak proof installation, hold while tightening nut B to prevent twisting the header pipe.
- Page 29 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ pipes to the collectors. Ensure that you connect the solar n (hot) pipes to the correct connections: – to the bottom of the collectors – the solar return (hot) pipe connects to the top of the collectors, diagonally opposite to the solar cold pipe connection.
- Page 30 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ Anti-Frost Valve Consult the Map below to determine if your system needs an anti-frost valve. If system is to be installed in the frost proven area, you must install an anti-frost valve. However, TWO anti-frost valves must be installed if you live in alpine areas or areas subject to extreme frost.
- Page 31 Operating Instructions and Installation Guide Tri - System 2.4 Panel Installation _______________ Connect the anti-frost valve to the top collector connection, on the opposite collector to where the thermowell/air bleed valve is installed. Ensure the valve is pointing down the collector towards the gutter, parallel to the collector.
- Page 32 Operating Instructions and Installation Guide Tri - System The appliance must be installed, commissioned and serviced by an authorised person in accordance with: 1. AS/NZS 3500.4 - National Plumbing and Drainage. Part 4: Heated water 2. AS/NZS 3000 – Electrical installation 3.
- Page 33 Operating Instructions and Installation Guide Tri - System Solar collectors Theory of evacued tube with heat pipe solar collector Heat pipe working theory Heat pipes is not are new concept, it is earliest used in aviation area, in aircraft scientist use this heat pipe to transfer high temperature, to keep the temperature balance and keep the aircraft safe.
- Page 34 Operating Instructions and Installation Guide Tri - System Solar collectors eat pipe tips 1. Heat pipe condenser diameter(D)is 14mm, length(L) is 90mm 2. Heat pipe condenser surface is nick-coated, silver shinning color, it can prevent the heat pipe felt with the solar collector manifold copper pipe.
- Page 35 Operating Instructions and Installation Guide Tri - System TZ58/1800-20R5 TZ58/1800-30R5 GENERAL PARA. gross area (m2) 3.18 4.72 aperture area (m2) 1.86 2.78 max. operating pressure (bar) operating pressure (bar) FrUL coefficient 1.96 (W/m )/ C temperature coefficient for 0.027 FrUL (W/m )/ C average energy efficiency (%) 68.1 ambient temperature...
- Page 36 Operating Instructions and Installation Guide Tri - System 2.1.3 Transportation of collector Solar Collectors must be secured during transportation. It is imperative that each collector be secured from falling out of the packaging, and that they be secured from scratching each other, as this may damage the collectors and lessen their performance.
- Page 37 Operating Instructions and Installation Guide Tri - System The performance of any solar hot water system is determined by the way that the system is installed. In Australia, the solar collectors should face the equator (North) as shown below. Figure 2.1.4.2 Orientation Angle of Collectors This orientation is not practical, collectors facing within 45 degrees from North (between North-East and North-West) area acceptable, with a reduction in efficiency of approximately 5%.
- Page 38 Operating Instructions and Installation Guide Tri - System Manifold (1pcs) Tail stock (1pcs) Optional silicon grease (1pcs/collector) Front leg (2pcs for 10 and 15 tubes, 3 pcs for 20, 25 and 30 tubes) Horizontal bar (3pcs) Vacuum tube (15pcs/carton) Anti-dust circle (Same as tube quantity) Optional sloping roof mounting kits (4pcs/collector)
- Page 39 Operating Instructions and Installation Guide Tri - System Manifold (1pcs) Tail stock (1pcs) Optional silicon grease (1pcs/collector) Front leg (2pcs for 10 and 15 tubes, 3 pcs for 20, 25 and 30 tubes) Horizontal bar (3pcs) Vacuum tube (15pcs/carton) Anti-dust circle (Same as tube quantity) Side-rear leg (2pcs) Middle-rear leg (1pcs)
- Page 40 Operating Instructions and Installation Guide Tri - System _______________________ Page...
- Page 41 Operating Instructions and Installation Guide Tri - System _______________________ Page 40...
- Page 42 Operating Instructions and Installation Guide Tri - System Solar collector for flat roof installation _______________________ Page 4...
- Page 43 Operating Instructions and Installation Guide Tri - System It’s advisable to earth/ground the copper circulation loop of the collector to avoid lightning related damage. Refer also to local building codes regarding lightning safety and grounding. The lightning rob has to be installed taller than collector and the other end to earth. a) The standard frame, and frames kits all designed to withstand wind speed of up to 80mph/128km/h without damage.
- Page 44 Operating Instructions and Installation Guide Tri - System It is normal and desirable that this valve allows a small quantity of water to be discharged during the heating cycle. It should be put a properly drained safe-tray under heaters located where leakage may cause damage.
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Page 45: Trouble Shooting
Operating Instructions and Installation Guide Tri - System Trouble shooting Problem Remedy Cause 1. Pump not cycling during good 3. Not enough hot water Electric to mains power Relocated in unshaded area Vacuum tube broken Replace a new fine vacuum tube If after using this trouble-shooting guide, you still can’t solve the problem, please contact our Authorized service provider. - Page 46 Operating Instructions and Installation Guide Tri - System Controller Installation _______________________...
- Page 47 Operating Instructions and Installation Guide Tri - System Controller Installation Warning: Optional Pump Station _______________________...
- Page 48 Operating Instructions and Installation Guide Tri - System _______________________...
- Page 49 Operating Instructions and Installation Guide Tri - System Controller Installation _______________________...
- Page 50 Operating Instructions and Installation Guide Tri - System Controller Functions and Default Controller Setting Circulation pump differential control Pump Differential On Temp Pump Differential Off Temp Top out protection Top Out Temp Top Out Reset Temp Anti -freeze protection Anti-freeze on Temp Anti-freeze on Temp Manual pump function Auto cavitation recovery...
- Page 51 Operating Instructions and Installation Guide Tri - System Controller Basic Operation _______________________...
- Page 52 Operating Instructions and Installation Guide Tri - System Error Messages and Trouble Shooting Faulty Sensors errors Trouble shoot: Manual pump not working rouble shoot: The screen is blacked out Trouble shoot: _______________________...
- Page 53 Operating Instructions and Installation Guide Tri - System Electric Connection Dangerous _______________________...
- Page 54 Operating Instructions and Installation Guide Tri - System Electric Element and Thermostat _______________________...
- Page 55 Operating Instructions and Installation Guide System Installation/Operating Manual for SolAir World's Thermal Air Conditioner can be found in Head Unit carton. _______________________...
- Page 56 Operating Instructions and Installation Guide Tri - System Section 3 Warranty Information _______________________...
- Page 57 Operating Instructions and Installation Guide Tri - System 3.1 Warranty ________ General Exclusions _______________________...
- Page 58 Operating Instructions and Installation Guide Tri - System 3.2 Installation Declaration ____________________ Declaration _______________________...
- Page 59 Operating Instructions and Installation Guide Wall Mounted Split System 3.3 Panel Kit and Optional Kits _______________________ Panel Kit (2 Panel) Supplied with Tri System Product Code Description Location Tank Kit Optional Product Code Description Location To fit Solar Return Line NVHT-15F-15C 15mm High Temp Check Valve ECV15/700-l...
- Page 60 Operating Instructions and Installation Guide Tri - System NOTES _______ _______________________...
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