Glow-worm Clearly Solar Installation Instructions Manual

Glow-worm Clearly Solar Installation Instructions Manual

Solar thermal flat plate collector/horizontal on-roof mounting 15°- 75°

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Clearly Solar
Solar Thermal Flat Plate Collector

Installation Instructions

Horizontal On-roof mounting
15°- 75°
SRH 2.3
www.glow-worm.co.uk
1

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Summary of Contents for Glow-worm Clearly Solar

  • Page 1: Installation Instructions

    Clearly Solar Solar Thermal Flat Plate Collector Installation Instructions Horizontal On-roof mounting 15°- 75° SRH 2.3 www.glow-worm.co.uk...
  • Page 2 Guarantee Registration These Clearly Solar Flat Plate collectors come with a comprehensive manufacturer’s guarantee. Details of the guarantee, and the terms and conditions that apply can be found on the Guarantee registration card. We recommend you complete and return this as soon as possible.
  • Page 3: Table Of Contents

    These instructions must be handed to the user on completion of the installation. CONTENTS DESCRIPTION SECTION PAGE Warnings GENERAL Important Information INFORMATION Statutory Requirements TECHNICAL Technical Specification Technical Data SPECIFICATION Solar Collector and Hydraulic Connection Arrangement Hydraulic Connection Kits ROOF MOUNTING Roof Anchor - Type P Roof Anchor - Type S On-Roof Installation...
  • Page 4: Warnings

    This installation instruction applies exclusively to the on-roof components must be connected to a lightning protection mounting of the Clearly Solar, solar collector panel. device. The solar collector panel is one component in a solar system...
  • Page 5: Statutory Requirements

    Make sure there is suitable safety equipment such as scaffolding or protective walls to prevent falling from roofs. Fall protection systems such as the Glow-worm fall protection system (item no. 0020054985) also has a fall arresting device if the roof scaffold and protective roof wall are inappropriate for the specific task.
  • Page 6: Technical Specification

    1 Technical Specification Design Description The Clearly Solar, solar flat plate collector, collects the available solar radiation and transfers the heat through the solar fluid to be utilised by the system. It has been designed to compliment the complete range of Glow-worm solar system components.
  • Page 7: Technical Data 2

    2 Technical Data 2033 1978 Horizontal Collector Diagram 2.1 Appliance designation Unit. Clearly Solar Absorber type Serpentine Gross area 2.51 Aperture surface area 2.35 Absorber surface area 2.33 Absorber Aluminium (vacuum coated) 0.5 x 1178 x 1978 Dimensions (L x W x H)
  • Page 8: Solar Collector And Hydraulic Connection Arrangement

    3 Solar Collector and Hydraulic Connection Arrangement Solar Collector Hydraulic Connections The recommended collector arrangements are shown below. It is recommended that the hydraulic connections should be made as shown below. 1-5 Collectors THE HYDRAULIC FLOW CAN BE DIAGONAL OR TOP AND BOTTOM 6 and up to 10 max Collectors THE HYDRAULIC FLOW MUST BE DIAGONAL Diagram 3.2...
  • Page 9: Hydraulic Connection Kits 4

    4 Hydraulic Connection Kits Easy fit hydraulic connection set - Kit No. 0020060207 Part Description Qty. Upper supply (with probe) Return (inlet) Lower plug Upper plug (with ventilation) Securing clip Easy fit hydraulic extension set - Kit No. 0020055175 Part Description Qty.
  • Page 10: Roof Anchor - Type P

    5 Roof Anchor - Type P Distance in milimetres 1233 200 - 300 1433 - 1633 Diagram 5.1 SECURING SCREW BOTTOM PLATE SECURING SCREW COLLECTOR CLAMP COLLECTOR CLAMP Total adjustment of collector clamp can be 240mm to suit site conditions and reduce the need to cut tiles ROOF ANCHOR TYPE P Diagram 5.2...
  • Page 11 5 Roof Anchor - Type P IMPORTANT ● With due regard to the complete weight of the solar collector system, (refer to technical data) ensure the roof rafters and battens are in good condition and have sufficient load carrying capacity and the battens are secure.
  • Page 12: Roof Anchor - Type S

    6 Roof Anchor - Type S IMPORTANT ● With due regard to the complete weight of the solar collector system, (refer to technical data) ensure the roof rafters and battens are in good condition and have sufficient load carrying capacity and the battens are secure.
  • Page 13: On-Roof Installation

    7 On-Roof Installation 7.1 Collector installation Ensure the mounting brackets are level before securing, see diagram 7.1. Position the collector, protective side uppermost, on the MOUNTING mounting bracket and beneath the clamp, see diagram 7.2. BRACKET NOTE: The design is symmetrical and does not have a top or bottom.
  • Page 14 7 On-Roof Installation Insert the pipe couplings up to the limit stop into the corresponding openings on the side of the collectors, see PIPE COUPLING diagram 7.3. SECURING CLIP Secure the pipe coupling with the securing clip Place the next collector on the lower mounting bracket. Slide the collector up to the first collector paying attention to the pipe couplings, see diagram 7.4.
  • Page 15 7 On-Roof Installation With regards to the hydraulic system you have chosen, insert COLLECTOR SENSOR and secure the hydraulic connections, see diagrams 7.5 and 7.6. Connect the collector Flow and Return to the system circuit. Ensure that all of the following steps have been performed:- - All the connections have been fixed with securing clips.
  • Page 16 0020080932-02 03.09 Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions. Glow-worm, Nottingham Road, Belper, Derbyshire. DE56 1JT...

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