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Summary of Contents for FamilyFun GO-Cart
- Page 1 GO-CART STEP-BY-STEP INSTRUCTION MANUAL Designed and Built by Kevin Ayer FamilyFun.com ©FamilyFun...
- Page 2 • Boat floatation cushion with straps • 18-inch bungee cord * If you can’t find packaged bolts that go with the wheels, you’ll need 4 (W-inch) hex bolts with a collar, 2½ inches long. Photograph by Kevin Ayer FamilyFun.com ©FamilyFun...
- Page 3 20” BRAKE WASTE BLOCK CENTER SUPPORT FRONT AXLE REAR AXLE 6” 36” 25” 25” STEERING COLUMN BRAKE WASTE FOOT HOLD SUPPORT STEERING COLUMN BLOCK REAR AXLE BLOCKS FRONT AXLE BLOCKS 14” 21” 6” 11” 11” 10” 10” ” FamilyFun.com ©FamilyFun...
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Page 4: Side Panel
SIDE PANEL BRAKE LEVER OPENING 48” 12” 16” 3K” 10O” 24” 24” 11K” 8” 3O” Photographs by Kevin Ayer FamilyFun.com 1K” ©FamilyFun... - Page 5 HOLE K” STEERING BAR HOLES Drilling Tip: 1K” Place a wood block underneath the piece you are drilling to prevent blow-out splinters and to protect your work surface. FIGURE Photographs by Kevin Ayer FamilyFun.com ©FamilyFun...
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Page 6: Front Axle
Attach the flange to the center support using four 1N-inch pan head screws. Assembly Tip: Pre-drill all the screw holes. Photographs by Kevin Ayer FamilyFun.com ©FamilyFun... -
Page 7: Center Support
Next, thread the free end of the nipple into the first flange, turning the axle to tighten the con- nection until there is about C/af-inch between the center support and the front axle, and the pieces CENTER SUPPORT pivot freely. FRONT AXLE Photographs by Kevin Ayer FamilyFun.com ©FamilyFun... - Page 8 FIGURE To assemble the go-cart frame, first use three 2K-inch drywall screws to attach the back end of the center support to the center of the rear axle, positioning it so CENTER SUPPORT that the end of the support extends N inch past the back edge of the axle.
- Page 9 12 (A & B) FIGURE 12 (B) FIGURE Use four 1N-inch pan head screws to attach the wheel brackets to the underside of the axle ends. UNDERSIDE UNDERSIDE OF AXLE FRAME 12 (A) FIGURE Photographs by Kevin Ayer FamilyFun.com ©FamilyFun...
- Page 10 14 (B) FIGURE the steering column support, as shown. STEERING COLUMN STEERING COLUMN SUPPORT 14 (A) FIGURE Photographs by Kevin Ayer FamilyFun.com ©FamilyFun...
- Page 11 W- by 3K-inch bolt, sandwiching W-inch washers between all pieces. Thread a W-inch lock nut onto the end of the bolt and tighten it until it’s snug but still allows the bar to pivot. Photographs by Kevin Ayer FamilyFun.com ©FamilyFun...
- Page 12 Thread the long end of the brake lever through the slot in the seat from the bottom, angling it toward the front of the go-cart. Butt the brake blocks up against the rear axle and use 1X-inch drywall screws to fasten them in place, screwing down through the seat top.
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Page 13: Safe Driving Precautions
FIGURE Sand and paint the go-cart, if you like. Then complete the steering assembly. Start by drilling C/af-inch holes in the steering column and axle where shown. Screw eye bolts into the holes. (Tip: to tighten them, insert the FIGURE shaft of a screwdriver through the eye bolt and twist.)
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