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Hammerhead Off-Road SS250 Owner's Manual
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Hammerhead Off-Road SS250 Owner's Manual

Dune buggy
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Owner's Manual
Parts Manual
READ THIS MANUAL CAREFULLY,
IT CONTAINS IMPORTANT SAFETY INFORMATION.
SS250 / GTS250
Dune Buggy
MINIMUM
RECOMMENDED
OPERATOR AGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not conform to Federal Motor Vehicle Safety Standards, and in regards
to operation on public streets, roads, or highways is illegal.
16

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Summary of Contents for Hammerhead Off-Road SS250

  • Page 1 Owner's Manual Parts Manual READ THIS MANUAL CAREFULLY, IT CONTAINS IMPORTANT SAFETY INFORMATION. SS250 / GTS250 Dune Buggy MINIMUM RECOMMENDED OPERATOR AGE: FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It does not conform to Federal Motor Vehicle Safety Standards, and in regards...

  • Page 2: General Warranty Policy

    14 days of purchase that your product has been registered. If you are unable to confirm with your dealer within 14 days of purchase that your product has been registered please contact Hammerhead Off-Road within 14 days of purchase or your warranty will be void.
  • Page 3 Hammerhead Off-Road upon failure and are required to be held by the dealer for 30 days from the time of the initial repair date. The warranty does not cover damage or faults caused by misuse, negligence, alterations, accidents or any abnormal use including the use of non genuine parts, renting or leasing, competition or racing.
  • Page 4 Hammerhead Off-Road Warranty Registration Form Registration Terms & Conditions: In order to activate the warranty, please follow the instructions below: Make a copy of the Bill of Sale Make a copy of Pre-Delivery Checklist Make a copy of Buyer-Safety Agreement...
  • Page 5 Hammerhead Buyers Safety Agreement (1/2) ______Always read the owner’s manual carefully before riding and follow the operating procedures described in the owner’s manual. ______Pay close attention to all warnings contained in the manual and on all labels. ______These vehicles are designed for riders of ages 5 through 8 for 50cc, 9 through 15 for 80cc, 16 and older for 150cc, 18 and older for 250cc, 400cc, 500cc.
  • Page 6 Hammerhead Buyers Safety Agreement (2/2) ______Always be careful when skidding or sliding. On extremely slippery surfaces such as ice, go slow and be very cautious in order to reduce the chance of skidding or sliding out of control. ______Never do wheelies, jumps or any stunts. ______Never operate the vehicle in fast flowing water.

  • Page 48: Clutch Assy

    FIG 23 IS EVERYTHING EXCEPT FIG. 22 FIG. 1 CLUTCH ASSY. REF NO. PART NO. DESCRIPTION 172MM-052008 172MM-052008 NUT M12X 1.25 NUT M12X 1.25 172MM-A-052500 OUTER WHEEL,CLUTCH 172MM-052005 FLAT NUT M30X 1 172MM-A-052400 DRIVE DISC 172MM-A-052200 ABSORBER RUBBER 172MM-A-052600 CENTRI FUGAL BLOCK 172MM-A-052006 RETURN SPRING 172MM-A-052003...

  • Page 51: Gear Box Assy

    FIG. 9 IS EVERYTHING EXCEPT FIG. 1 AND 2 GEAR BOX ASSY REF NO PART NO. DESCRIPTION 172MM-051007 NUT M14X 1.5 172MM-051006 WASHER 14.5X30X2 172MM-A-051005 DRIVE WHEEL 172MM-A-051003 172MM A 051003 DRIVE WHEEL BUSH DRIVE WHEEL BUSH 172MM-A-051100 MOVABLE DRIVE WHEEL 172MM-A-051200 CENTRI FUGAL ROLLER 172MM-A-051004...

  • Page 57: Frame Group

    FRAME GROUP REF NO. PART NO. 6.000.061-BL C.B.C.CROSS BAR FR B.S.BLACK 6.000.061-P C.B.C.CROSS BAR FR B.S.PURPLE 6.000.061-B C.B.C.CROSS BAR FR B.S BLUE 6.000.061-R C.B.C.CROSS BAR FR B.S.RED 6.000.061-G C.B.C.CROSS BAR FR B.S.GREEN 6.000.061-S C.B.C.CROSS BAR FR B.S.SILVER 8.170.034-250-BL C.B.C.BAR CAGE B.S. BLACK 8.170.034-250-B C.B.C.BAR CAGE B.S.
  • Page 58 9.210.006 LOCKING FLANGE NUT M6 7.020.049 HEADLIGHT RUBBER MOUNT 9.106.014 BOLT-WASHER M6x14 6.000.135 HORN,H. 6.000.136 HORN L. 9.100.525 BOLT M5x25 8.010.086 REAT MIRROR MOUNT 8.040.005 REAR VIEW MIRROR SPRING 6.000.084 REAR MIRROR ASSY. 6.100.102 STRUT MOUNTED FRONT FENDER BRACKET R. 6.000.083 FOAM PADDING-1 6.000.116...

  • Page 60: Steering Shaft Assy

    STEERING SHAFT ASSY. REF NO. PART NO. DESCRIPTION 7.010.041 STEERING BOLT COVER 9.100.612 BOLT STRAP M6x12 8.030.024 SPINDLE BRACKET 7.020.038 STEERING WHEEL 6.000.122 STEERING SHAFT 7.010.026 STEERING SHAFT BUSH 9.700.020 SPECIAL WASHER CIRCLIP 9.700.120 4)20 9.100.825 BOLT M8x25 9.400.008 LOCK WASHER 6.000.093-250 STEERING KNUCKLE 4.000.008-250...
  • Page 62 FRONT SUSPENSION ARM ASSY. REF NO. PART NO. 2.000.028-B STRUT AND SPINDLE SUPPORT R.-BLACK 2.000.028-SS STRUT AND SPINDLE SUPPORT R. With Bracket-BLACK 9.108.105 BOLT-WASHER M8x1.25x105 8.010.015 UPPER SUSPENSION ARM COLLAR 7.010.003 UPPER SUSPENSION ARM BUSH 4.000.004 UPPER SUSPENSION ARM 9.220.008 LOCKING FLANGE NUT M8 9.800.012 CASTLE NUT M12...
  • Page 64 FULL SHIFTING ASSY. REF NO. PART NO. DESCRIPTION 9.908.055N BOLT-WASHER M8x55 9.111.100 BOLT-WASHER M12x121 6.100.240 GEAR BOX SUSPENSION ARM 8.010.168 COLLAR #1 9.112.230 BOLT-WASHER M12x1.25x230 6.000.239 PIVOT ARM SHIFT C 7.020.068 CUSHION BUSH 9.220.012 LOCKING FLANGE NUT M12 8.010.167 COLLAR #2 BOLT-WASHER Ml2x1.25x190 9.112.190 6.000.238...

  • Page 66: Rear Cargo Rack/Seat/Belt

    REAR CARGO RACK/SEAT/BELT REF NS. PART NO. 9.090.005 TAIL LIGHT BULB 21 W/5W 12V 6.000.144 TAIL LIGHT 9.210.006 LOCK NYLON NUT M6 2.100.046-B REAR CARGO RACK B.S.(BLUE) 2.100.046-S REAR CARGO RACK B.S.(SILVER) 2.100.046-BL REAR CARGO RACK B.S.BLACK 6.000.111 REAR SIDE REFLECTOR 8.010.171 LUG NUT 7.020.032...
  • Page 68 AIR CLEAN GE/RADIATOR/ BATTERY/ MUFFLER ASSY. REF NO. PART NO. DESCRIPTION 7.090.035 AIR CLEANER DUCT 7.090.036 AIR CLEANER CLAMP 7.190.037 AIR CLEANER CASE COMP. 7.090.038 AIR CLEANER ELEMENT 7.190.039 AIR CLEANER COVER 9.805.003 TAPPING SCREW M5x16 7.090.040 AIR CLEANER GAUZE COVER 7.090.041 AIR CLEANER ELEMENT GAUZE 4.100.032...
  • Page 69 4.000.035 RADIATOR CAP 7.090.048 RADIATOR TEMP SENSOR 4.000.028 250 OIL COOLER 6.000.217 250 SHORT OIL COOLER LINE 6.000.218 250 LONG OIL COOLER LINE...
  • Page 71 REAR SUSPENSION ASSY. REF NO. PART NO. 7.020.039 RR.HUB COVER COTTER PIN 9.500.430 44x30 9.800.018 CASTE NUT M18 8.010.118 LUG NUT CAP M10 6.000.143B RIM RR. 8.010.169-250 REAR WHEEL HUB TIRE BOLT M10x1.25x31 9.710.031 9.030.007-250 BEARING 6007 8.010.170-250 COLLAR 9.112.055 BOLT-WASHER M12x1.25x55 9.220.012 LOCKING FLANGE NUT M12x1.25x50...
  • Page 72 6.200.101 REAR FENDER BRACKET L. 2 BOLT MOUNT 7.190.010 PROTECTOR DISC 7.190.011 SENSOR BRACKET 6.000.268 SENSOR 7.050.001 MAGNET 9.60.308 SCREW M3X8 6.000.244 C CIRCLIP 7.190.014 LARGE CLAMP FOR CV BOOT 7.190.015 CV BOOT 7.190.017 SMALL CLAMP FOR CV BOOT...

  • Page 74: Wire Harness/Electrical

    WIRE HARNESS/ELECTRICAL REF NO. PART NO. DESCRIPTION 9.100.630 BOLT M6x30 9.200.006 NUT M6 6.000.250 REGULATE RECTIFIER COMP. 9.600.615 PAN SCREW M6x15 9.300.006 WASHER 9.210.005 LOCKING NYLON NUT M6 7.110.038 SWITCH PANEL COVER 7.010.061 BOLT COVER 6.000.079 HORN SWITCH 7.020.051 POWER OUTLET COVER 6.000.087 POWER OUTLET 6.000.113...

This manual is also suitable for:

Gts250