MiniMag 17'' DISK PAD ASSIST Operating Instructions Manual

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INI

Operating Instructions (EN)

MODELS:

17'' DISK PAD ASSIST

20'' DISK PAD ASSIST

23'' DISK PAD ASSIST

17'' DISK TRACTION

20'' DISK TRACTION

23'' DISK TRACTION

26'' DISK TRACTION

28'' DISK TRACTION

24'' CYLINDRICAL

Read these Instructions before

using the machine.

Read these Safety Messages

before using the machine.

VERSION 14.0117

INI

20'' EDGE

24'' EDGE

28'' EDGE

-OP-EN

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Summary of Contents for MiniMag 17'' DISK PAD ASSIST

Page 1 Operating Instructions (EN) MODELS: 17'' DISK PAD ASSIST 20'' DISK PAD ASSIST 23'' DISK PAD ASSIST 17'' DISK TRACTION 20'' DISK TRACTION 23'' DISK TRACTION 26'' DISK TRACTION 28'' DISK TRACTION 24'' CYLINDRICAL 20'' EDGE 24'' EDGE 28'' EDGE Read these Instructions before using the machine.
Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: •...
Page 3: Table Of Contents
TABLE OF CONTENTS Tip Tank: Introduction Squeegee Up: About This Manual Squeegee Down: Deck Height Adjustment: Table of Contents Vacuum Motor: Solution Filter: Safety Messages Cleaning Solution Filter: Battery Charging Safety Label Locations External Battery Charging: LCD Screen Menu Displays: On-Board Charger Operation Controls - Pad Assist On-Board Battery Charging (Optional):...
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
Page 6: Safety Label Locations
SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your M Floor Scrubber. If you have questions about these labels, ask your supervisor. These images indicate where on the M Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it.
Page 7: Lcd Screen Menu Displays
LCD SCREEN MENU DISPLAYS: SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays) 2.
Page 8: Operation Controls - Pad Assist
OPERATION CONTROLS - PAD ASSIST 9 10 1. CIRCUIT BREAKER: 40 AMP resettable circuit breaker 2. CIRCUIT BREAKER: 25 AMP resettable circuit breaker 3. CIRCUIT BREAKER: 2 AMP resettable circuit breaker 4. KEY SWITCH (OPTIONAL): Turns the machine ON and OFF 5.
Page 9: Operation Controls - Traction
OPERATION CONTROLS - TRACTION SPRAY JET [BLUE] (OPTIONAL): Activates Water Pump for remote Spray Wand “ON-BOARD” SOAP SYSTEM [GRAY] (OPTIONAL): Dispenses soap directly to the deck level ECON TOGGLE SWITCH [GREEN] (OPTIONAL): Reduces power to give machine a longer run time KEY SWITCH: Turns power of the machine ON and OFF LOAD TOGGLE SWITCH [ORANGE] (OPTIONAL): Engages different Scrubdeck parameters for increased RPM for Stripping and Polishing...
Page 10: Machine Components
MACHINE COMPONENTS TRACTION DRIVE: Propels machine forward/backward SOLUTION FLOW VALVE: Controls solution ﬂ ow rate SOLUTION FILTER: Filters water solution prior to scrub- bing “PAD ASSIST” DRIVE ADJUSTMENT KNOB: Adjusts amount of offset being applied to Brush WALL ROLLERS: Helps protect machine when scrubbing near walls CLEAR COVER: For viewing inside Recovery Tank area RECOVERY LID: Used for ﬂ...
Page 11: Machine Components
MACHINE COMPONENTS 1. CONTROL PANEL: Machine controls and access to electrical components 2. SOLUTION SIGHT GAUGE & DRAIN TUBE: Shows precise level of cleaning solution in Tank while also used as a Solution Tank drain hose 3. VACUUM HOSE: Creates vacuum for Squeegee (NOTE: Keep free and clear of blockage) 4.
Page 12: Machine Setup
MACHINE SETUP UN-CRATING MACHINE: 1. Lower the Squeegee Mounting Plate by rotating the Squeegee Lift Lever (A) in a clockwise motion (SEE Carefully check the crate for any signs of damage and that BELOW). the batteries are in the unit. 2.
Page 13: Adjusting Squeegee
ADJUSTING SQUEEGEE: REMOVING SQUEEGEE: Turning adjustment knob (A) clockwise (tightening) will 1. With the Squeegee in the up position, turn machine lower tips and raise the center of the Squeegee (SEE power off. BELOW). 2. Disconnect Vacuum Hose (A) from squeegee and loosen both knobs (B) (SEE BELOW).
Page 14: Installing Disk Pad Driver Or Brush
INSTALLING DISK PAD DRIVER OR BRUSH: 5. Attach Brushes or Pads to Motor Drives. Squeegee the scissor locking device and lift brush up on to the motor drive hub. Make sure the scissors close and 1. Turn on machine power. lock one the Brushes are on (SEE BELOW).
Page 15: Installing Cylindrical Brush
INSTALLING CYLINDRICAL BRUSH: 7. Brush Drivers shown misaligned (SEE BELOW). 1. Turn on machine power. 2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off. Remove Key. CAUTION Disconnect the batteries. OLD STYLE DRIVER NEW STYLE DRIVER 3.
Page 16: Installing Edge Pads
INSTALLING EDGE PADS: LEVELING EDGE DECKS: 1. Turn on machine power. NOTICE 2. Raise the Scrubdeck by depressing the Brush switch All Scrubdeck’s should be level at time of machine to the UP and OFF position and turn machine power delivery.
Page 17: Leveling Disk Decks
LEVELING DISK DECKS: LEVELING CYLINDRICAL DECKS: NOTICE NOTICE All Scrubdeck’s should be level at time of machine All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.
Page 18: Machine Operation
MACHINE OPERATION PRE-CLEANING CHECKLIST: OPERATING HINTS: Read and understand the Safety Messages section on 1. Observe the amount of solution the machine is Pages 3 and 4 before operating the machine. dispensing on the ﬂ oor and adjust to the desired ﬂ...
Page 19: One Pass Scrubbing (Pad Assist)
ONE PASS SCRUBBING (PAD ASSIST): SCRUB ONLY: 1. Turn on machine Power Switch (A) (if machine is 1. Turn ON machine Power Switch (A) while equipped with optional Key Switch), make sure the making sure the Pad Assist adjustment Pad Assist Adjustment Knob (B) is at a lower setting. knob (B) is at a lower setting.
Page 20: One Pass Scrubbing (Traction)
ONE PASS SCRUBBING (TRACTION): SCRUB ONLY: 1. Turn on machine Power Switch (A), make sure the 1. Turn on machine Power Switch (A) while making sure Speed Control Knob (B) is at a lower setting. the Speed Control Knob (B) is at a lower setting. 2.
Page 21: Adjust Solution Flow
ADJUST SOLUTION FLOW: DRAINING SOLUTION TANK: To drain unwanted cleaning solution from the Solution 1. Push UP (+) on the Solution Flow Toggle (A) to Tank, perform the following steps: increase the solution ﬂ ow and push DOWN (-) on the (SEE BELOW) toggle to decrease solution ﬂ...
Page 22: Open Recovery Lid
OPEN RECOVERY LID: NOTICE 1. Release both latches (A) on Recovery Tank lid (SEE BELOW). Keep water off of Control Panel. CLEAN “DRAIN SAVER”: With Recovery Lid open and Tank fully drained: 1. Remove 2'' Squeegee intake hose (D) from “Drain Saver”...
Page 23: Tip Tank
TIP TANK: SQUEEGEE UP: 1. Fully drain Solution Tank and the Recovery Tank. 1. To raise the Squeegee off the ﬂ oor, rotate Squeegee Lift Lever (C) counter-clockwise 2. Remove Squeegee. all the way to the left (SEE BELOW). 3. Unlatch Tank Latch (A) on each side of the machine (SEE BELOW).
Page 24: Deck Height Adjustment
DECK HEIGHT ADJUSTMENT: SOLUTION FILTER: 1. To adjust deck height for Brush / Pad clearance, The solution system has an “Inline Filter” (F) to ﬁ lter out loosen jam nut on adjustment bolt (A), turn adjustment cleaning solution prior to scrubbing (SEE BELOW). bolt clockwise to raise Scrubdeck - counterclockwise to lower Scrubdeck.
Page 25: Battery Charging
BATTERY CHARGING Charger Speciﬁ cations is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C). • Output voltage of 24 Volts 5. The Charger will automatically begin charging and automatically shut off when fully charged (check •...
Page 26: On-Board Charger
ON-BOARD CHARGER Charger Speciﬁ cations wall outlet (B). • Output voltage of 24 Volts 5. The green Indicator Light (C) will come on and the Charger will automatically begin charging. When • Output current of 12 amps max ﬁ nished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge).
Page 27: Battery Maintenance Guide
BATTERY MAINTENANCE GUIDE SAFETY: WATERING: • Add water, NEVER ACID, to cells (distilled water DANGER recommended). Explosive hydrogen gas forms when Batteries are • Do not over water charging. An open ﬂ ame or spark can cause this gas • Before charging the Batteries, only add water if the to explode.
Page 28: Maintenance
MAINTENANCE DAILY MAINTENANCE: if needed, 8-10 ft/lb MAX. 1. Remove the clean Pads or Brushes. Never use 4. Grease caster swivel and squeegee pivot point. soiled Pads when cleaning. Replace Pads when they YEARLY MAINTENANCE: become packed with residue. 2. Remove and clean debris from the ﬂ oat shut-off screen Call your local dealer for yearly maintenance.
Page 29: Pm Records
PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER (Key): CHASSIS HOUR METER: HOUR METER (Traction): RECHARGE NUMBER: HOUR METER (Scrub): ISOLATOR HOUR METER: RE-CHARGE COUNTER: NOTE: Isolators need to be replaced on Scrubber Machines at 250 Hours or Annually BATTERY CONDITION CELL 1 CELL 2...
Page 30 OFF-BOARD VAC SWITCH SQUEEGEE LIFT SYSTEM SQUEEGEE ADJUSTMENT PITCH AND HEIGHT SQUEEGEE BLADES DRAIN HOSE AND PLUG SIDE BROOM OPERATION SPRAY JET PUMP, HOSE & NOZZLE BATTERY CHARGER CONNECTION & FUNCTION PITCH OF SCRUBDECK (MUST BE LEVEL) PITCH OF EDGE DECK (MUST BE LEVEL) CLEAN AND / OR LUBRICATE IN SPEC REPAIR...
Page 31: Trouble-Shooting
TROUBLE-SHOOTING PROBLEM CAUSE SOLUTION NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERIES REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT SCRUBMOTOR DOES NOT OPERATE GREEN DRIVE BUTTON IS NOT...
Page 32 PROBLEM CAUSE SOLUTION POOR WATER RECOVER ON TURNS WIPERS WORN REPLACE WIPER MATERIAL WIPERS CHATTER TIGHTEN PIVOT POINTS SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER TIRES NOISY BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE...
Page 33: Trouble-Shooting Central Command
TROUBLE-SHOOTING CENTRAL COMMAND NOTE: This machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and ﬂ ashes a four-digit alpha-numeric code of what is wrong in the LCD window. Most of these codes require a technician attention. You should not attempt repairs you are unfamiliar with, especially if you are not authorized to work on this equipment.
Page 34 5. 7700: Vacuum Motor circuit is open. 6. Throttle ERROR: You pressed the foot pedal before turning on the Key. Turn off the Key and try again, leaving foot off of the pedal. 7. 2C00 and 2C01 ERROR: Low voltage warning. Voltage has dropped down below the minimum required to operate the ma- chine.
Page 35: Machine Specs
MACHINE SPECS BODY CONSTRUCTION/DIMENSIONS (PAD ASSIST) (TRACTION) TANK MATERIAL: POLY ( ⁄ '') (.9525 cm) POLY ( ⁄ '') (.9525 cm) CHASSIS CONSTRUCTION: ⁄ '' STEEL (.2 cm) ⁄ '' STEEL (.2 cm) (2×) 9'' × 3'' [(2×) 23 × 8 cm] FRONT WHEELS: (2×) 9''×2'' [(2×) 23×5 cm] (2×) 4''×2'' [(2×) 10 ×...
Page 36: Common Wear Parts
COMMON WEAR PARTS ROUND DISK BRUSHES: BRUSHES MODEL 17'' MODEL 20'' MODEL 23'' MODEL MODEL 28'' DISK DISK DISK 26'' DISK DISK Super Grit 17-421SS 20-421SS 23-421SS 13-421SS 14-421SS Tough Grit 17-421S 20-421S 23-421S 13-421S 14-421S Midi Grit 17-421C 20-421C 23-421C 13-421C 14-421C...
Page 37: New Style Cylindrical Brushes
80 Grit Sand Paper N / A N / A EDGE-4034 100 Grit Sand Paper N / A N / A EDGE-4035 100 Grit Diamond Polishing Pad N / A N / A EDGE-4012 400 Grit Diamond Polishing Pad N / A N / A EDGE-4013 800 Grit Diamond Polishing Pad...
Page 38: Soap Choices
SOAP CHOICES Industrial • Commercial • Environmentally Safe DEMO / RENTAL QUARTS TRADITIONAL DRUMS / TOTES ONBOARD AUTO DISPENSING WALL-MOUNTED SUPERCON - 38 - -OP-EN...
Page 39 Onboard FORMULAS Availability 707 Citrus Green An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the latest technology in “Green Cleaning”. 733 Low pH Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.
Page 40: Standard Warranty Policy
STANDARD WARRANTY POLICY RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods speciﬁ ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to ﬁ nal claim and parts review by R.P.S.
Page 41: Machine Install / Warranty Registration
MACHINE INSTALL / WARRANTY REGISTRATION Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name: End-User Contact: Address: City/State: Zip: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS: - Filling solution tank, Solution tank sight tube, Solution drain hose or valve for ﬂ...
Page 44 1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (011) 262-681-3583 Fax: 866-901-3335 © RPS Corporation 2014...

This manual is also suitable for:

17'' disk traction 24'' cylindrical 20'' edge