American Energy Systems COUNTRYSIDE 3500P Owner's Manual

American Energy Systems COUNTRYSIDE 3500P Owner's Manual

Corn/wood pellet stove /fireplace insert
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CORN/WOOD PELLET STOVE /FIREPLACE INSERT
Safety tested and EPA exemption tested by Warnock Hersey to UL 1482, CAN/ULC-S627, ULC-S628, APFI
requirements, Oregon administrative rules 814-23-900 to 814-23-909 and E.P.A. Method 28A.
Installation – Operation – Maintenance Instructions
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS CORN/PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
IMPORTANT: Always contact your local dealer/installer with questions before contacting the factory.
When you call have your serial number, purchase date, who installed the unit and a list of questions.
This appliance must be installed by a qualified/trained factory approved installer to assure proper operation/warranty.
When installing your Countryside Corn/Pellet stove, particular attention needs to be made in regards to
fire protection. If the unit is not properly installed, a house fire may result. For your safety, follow the
installation and operation instructions provided, and if a question arises contact local building or fire
officials about restrictions and installation requirements in your area.
Read the operations and fuel section of this manual before plugging in your unit.
Always unplug the unit before attempting any service work.
Do not connect the unit to a chimney flue already serving another appliance.
When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (proper venting practices must be followed. Consult with a venting professional)
Ashes must be disposed of in a metal container with a tight fitting lid.
All minimum clearances to combustibles must be followed.
The Countryside Corn/Pellet Stove is tested for operation with 14% or less moisture corn or with wood
pellets with an ash content of no more than 3%. It is recommended that Corn with 11-12% moisture or
wood pellets with an ash content of 1% or less be used for efficient operation of this unit. Corn over
12% moisture has a lower BTU value and will be hard to burn on the lower settings.
It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
A voltage surge protector or ground fault outlet is required for this unit. The electrical warranty
will be voided if surge protection is not installed before operating this unit.
DISCLAIMER NOTICE: No guarantee is made regarding the heating capacity of this product. The actual
area that this unit will heat depends on factors such as building conditions, heat loss, type of construction,
amount and type of insulation, type of air movement and heat distribution and the location of the product.
IMPORTANT: Your home must be checked to verify that there is no negative pressure that will effect the
operation of this appliance.
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR STATED, FOR THE
INSTALLATION OR MAINTENANCE OF THE STOVE AND ASSUMES NO RESPONSIBILITY FOR ANY
AMERICAN ENERGY SYSTEMS, INC. -150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
COUNTRYSIDE
OWNER'S MANUAL
BODILY INJURY OR EVEN DEATH.
CONSEQUENTIAL DAMAGE(S).
Web Site:
www.hearthdirect.com
®
Rev. date 12/18/02

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Summary of Contents for American Energy Systems COUNTRYSIDE 3500P

  • Page 1 All minimum clearances to combustibles must be followed. The Countryside Corn/Pellet Stove is tested for operation with 14% or less moisture corn or with wood pellets with an ash content of no more than 3%. It is recommended that Corn with 11-12% moisture or wood pellets with an ash content of 1% or less be used for efficient operation of this unit.
  • Page 2: Table Of Contents

    CLEAN BURN (special additive) & ESTIMATED FUEL FEED RATE CHART………….. INTRODUCTION & SPECIFICATIONS………….………………………………………... SAFETY STEPS ……………………………………………………………………………... BURNING SOLID FUELS (SHELLED CORN/WOOD PELLETS)………………………... UNPACKING YOUR COUNTRYSIDE STOVE……………………..……………………... INSTALLATION REQUIREMENTS (FLOOR PROTECTION)………………..………... CLEARANCES TO COMBUSTIBLES……………………………………………………… GUILDELINES FOR EXHAUST SYSTEMS DESIGNS…………………………………… DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION…………...
  • Page 3: Clean Burn (Special Additive) & Estimated Fuel Feed Rate Chart

    CLEAN BURN CORN ADDITIVE AMERICAN ENERGY SYSTEMS INC. HAS DEVELOPED AN ADDITIVE THAT WHEN MIXED WITH CORN VIRTUALLY ELIMINATES THE (CLINKERING) THAT IS CAUSED BY THE COMBUSTION PROCESS OF BURNING CORN. HOW DOES IT WORK AND WHY DO YOU NEED IT? The clean burn additive is a unique blend of the right ingredients that will oxygenate the combustion process producing a cleaner more productive fire.
  • Page 4 COUNTRYSIDE TECHNICAL DATA ESTIMATED FUEL FEED RATE CHART CORN: Fuel consumption will vary depending on Kernel size and moisture content Heat Setting Approximate fuel consumption # 1 fuel setting # 2 fuel setting # 3 fuel setting # 4 fuel setting High WOOD PELLETS: Fuel consumption will vary depending on fuel size # 1 fuel setting...
  • Page 5: Clearance To Combustibles

    3502 Insert 50,000 BTU/HR 75 Lbs. 28” 23” 28” CLEARANCE TO COMBUSTIBLES Vertical Termination Horizontal Termination w/ 3” Pellet Vent w/ 3” or 4” Pellet Vent 1” 1” 1” 3500P&3500L 50,000 BTU/HR 75 Lbs. 28” 33” 28” 9” 1” 1”...
  • Page 6: Safety Steps

    The Countryside stove is designed, approved and tested to burn shelled corn, or wood pellets. The burning of other solid fuels such as cord wood in this stove is not permitted. If you are burning fuels not approved for this appliance it will void the warranty and no service/warranty will be allowed.
  • Page 7: Burning Solid Fuels (Shelled Corn/Wood Pellets)

    Countryside stove, due to the nature of solid fuels, will require brief periodic attention. Please do not expect to light your stove and walk away from it until you want to shut it off in the spring.
  • Page 8: Wood Pellets

    If the kernel size of the corn varies greatly or if you switch sources frequently, you will get a less consistent burn, which will require more attention to the draft setting on your stove. Therefore, purchasing corn from the same source will help achieve a more consistent burn. DO NOT...
  • Page 9: Installation Requirements (Floor Protection)

    FLOOR PROTECTION The Countryside Freestanding Stove may be installed on a combustible floor, with proper floor protection, or on a masonry hearth. The hearth or non-combustible floor protector must extend a minimum of (6) six inches in front of and (8) eight inches from each side of the ash removal door.
  • Page 10: Clearances To Combustibles

    CLEARANCES TO COMBUSTIBLES The stove must be installed with the following minimum clearances to side and back wall combustible materials. NOTE: These are minimum clearances to combustible walls established by the testing lab. The amount of room needed on the left side of the unit to access the electrical panel is (6) six inches.
  • Page 11: Guidelines For Exhaust Venting Systems Design

    A listed 3” or 4” type “PL” pellet vent exhaust system must be used for FREESTANDING installation and attached to the pipe connector provided on the back of the stove. Use a 3” to 4” adapter for 4” pipe. A cap must be used at the termination of type “L”...
  • Page 12 Add the “equivalent pipe length” of all components to get the “total equivalent pipe length”. 2) Determine the altitude at which you are installing the stove. 3) Cross-reference the “total equivalent pipe length” and the altitude using the graph below.
  • Page 13: Design Guidelines For Outside Combustion Air Connection

    1) For FREESTANDING installations with horizontal through-the-wall exhaust, it is REQUIRED that the stove combustion air intake be connected to a fresh air intake outside. If the home is newer or has been tightly insulated it is imperative to the operation of the unit to install outside combustion air. If you do not, then an additional 6 inch intake into the furnace room in the basement is required.
  • Page 14: Installation Configurations

    INSTALLATION CONFIGURATIONS The Countryside Corn/Pellet Stove Model J3500/3500P may be installed as follows: 1) A freestanding unit (with a pedestal only) 2) A hearth mounted fireplace insert into a masonry or factory built fireplace (3502 only) 3) A built-in heater mounted in an alcove with a pedestal...
  • Page 15: Alcove Installation Requirements

    The stove is approved for horizontal exhaust; however, we recommend that the exhaust goes vertically for five feet, or above the eave of the house. This will help draw smoke out of the stove in the event of a power failure.
  • Page 16: Freestanding Stove Installation Configurations

    (The RTV sealant must be used in mobile home installation) 4) Push stove with pipe attached towards wall. Pipe (D) will go through the wall thimble (F). Be careful not to dislodge the thimble. Position stove not closer than 1” to the wall.
  • Page 17 Storm Collar Required Locate so that exhaust does not interfere with fresh air Required...
  • Page 18 WARNING: Unless the venting is enclosed and insulated this installation will cause poor venting and serious creosote buildup in cold climate areas. Storm Collar This type of installation is not recommended in cold climates unless closed in and insulated. Required Required...
  • Page 19: Fireplace Insert Installation Configurations

    FIREPLACE INSERT INSTALLATION REQUIREMENTS The Countryside Model 3502 Fireplace Insert may be installed in a masonry factory built fireplace or on a non-combustible floor as shown below. NOTE: When installing as a fireplace insert, the unit must extend out of the fireplace opening 12” to accommodate access to the circuit board panel, draft slide (located on the left side of the insert) and the top front hopper lid (to fill the hopper with fuel).
  • Page 20: Periodic Maintenance

    3) You may silicone around the fireplace shroud connecting it to the stove or leave the shroud loose for easy removal during vent cleaning. This will have to be done after pushing unit into place. Be sure to route the stove plug-in-cord through the shroud before pushing the unit into place.
  • Page 21: Glass Maintenance

    GLASS MAINTENANCE, ADJUSTMENT, REMOVAL AND REPLACEMENT Your Countryside Corn/Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with...
  • Page 22: Stove Controls

    Adjustable Door Handle lifts up and turns to the left to open Ash clean outs (3500P & 3500L model) Pull out to empty ashes out of firebox area and back heat exchanger area. Make sure to push all the way in when done.
  • Page 23: Lighting Instructions

    LIGHTING INSTRUCTIONS Before lighting your CountrySide for the first time make sure that all items are out of the hopper and firebox area. Turn the heat setting and fuel stirrer knob to the off position and push the manual draft in as far as it will go. Note: If using a wall thermostat option, make sure that the thermostat is turned up above room temperature.
  • Page 24: Circuit Board Functions

    CIRCUIT BOARD FUNCTIONS Startup When the circuit board is energized (unit plugged in) there is a 15 second purging of the auger tube to allow fuel to enter the firepot. To initiate the Startup, turn the heat setting knob to the number 3 setting. If the unit is started on the 1 or 2 settings the firebox temperature may not raise fast enough for the low limit censor to engage.
  • Page 25: Setting The Draft

    (3500P & 3500L model) Pull the lower front ash cleanouts out and scrap any fly-ash down into the pedestal ash pan. Push them back in all the way.
  • Page 26: Special Cleaning/Operational Instructions

    SPECIAL CLEANING/OPERATIONAL INSTRUCTIONS: 3500P & 3500L Models: After cleaning or when operating the model 3500P & 3500L models you need to make sure that the clean-out plates are in the closed position. Push the front (2) clean-out slides all the way in and make sure that you have replaced the left &...
  • Page 27: Weekly Maintenance

    WEEKLY MAINTENANCE Set the stove on high fire. Open the draft to 100% and allow the stove to burn for 15 minutes. Resume desired heat and draft setting. Shut down the stove as directed in the operating instructions. Allow the stove to cool to room temperature.
  • Page 28: Automatic Safety Features

    These automatic safety features must not be bypassed. Power Outage During a power outage, the stove will shut down safely. It will not automatically restart when the power returns, unless the exhaust is still up to temperature (see “Lighting Instructions” page 21).
  • Page 29: Thermostat Installation

    The Countryside can be installed with and operated by a wall-mounted thermostat. However, a wall thermostat is not provided with the stove. A wall thermostat can be purchased from your reseller or at most home improvement centers or hardware stores. The wall thermostat needs to be for a low voltage system.
  • Page 30: Trouble Shooting Guide

    Unplug stove before performing any maintenance work. Do not work on unit when it is hot. PROBLEM ? Fire burns with a lazy, orange flame and/or fuel builds up in the grate and the window gets sooted up. TROUBLE SHOOTING GUIDE CAUSES ♦...
  • Page 31 PROBLEM ? Fire goes out or stove shuts down automatically. ? Fuel will not feed. ? Stove runs for 30 minutes and then shuts down. ? Blower will not shut off after the fuel has been switched off and the stove has cooled down.
  • Page 32 Buildup in firepot, dirty wet fuel, poor quality fuel, negative pressure in home SOLUTIONS Check to see that the stove is plugged into the wall outlet. Check to see if your circuit breaker has “tripped”. Check wire connection between the high limit snap switch and the terminal block (see page 30).
  • Page 33: Wiring Diagram

    Accidental object in fuel. Dirty fuel Wet fuel Lack of clean combustion air. Dirty or plugged stove or venting. Poor exhaust vent configuration. Negative pressure present in the home Combustion motor going out. Use combustion enhancement system Wet or dirty fuel.
  • Page 34 When this thermostat disk malfunctions it will either shut down the room fan (sticks open) or the room fan will continue to run even after the stove is cool) MF3538 normally closed 250 deg. High limit snap disk thermostat...
  • Page 35: Setting The Circuit Board

    SETTING THE CIRCUIT BOARD If the low fire heat setting is too low for the fuel that you are burning and the fire goes out, the number 1 or Heat Setting 2 heat setting can be adjusted through the access hole located next to the system indicator light.
  • Page 36 NEW AIR WASH SYSTEM FOR COUNTRYSIDE UNITS NOTE: These adjustments should only be made by a qualified technician The new air wash system is an integral part of the firepot system. This will enable the unit to perform better under negative air pressure situations in the home.
  • Page 37: Air Wash / Draft Slide Gate Adjustment

    DRAFT SLIDE GATE ADJUSTMENT Draft Slide Gate # 10 bolt with 5/16 hex head The normal operation of the Countryside would be with the Draft Slide Gate open fully as shown. When the gate is in the fully open position, the plate will be against the mounting plate as shown. If the unit needs a draft correction adjustment, the bolts are loosened and the slide gate is rotated a few degrees at a time until the proper operation of the unit is achieved.
  • Page 38: Year Limited Warranty

    5 YEAR LIMITED WARRANTY This warranty is issued by American Energy Systems, Inc. (Manufacturer) and extends only to the original purchaser of this product. This limited warranty will not become effective unless you have returned the attached warranty card within 30 days of your purchase.
  • Page 39: Warranty/ Service Record

    SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made.

This manual is also suitable for:

3502J3500Countryside 3502Countryside 3500l

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