Milwaukee THB High Boy series User Manual
Milwaukee THB High Boy series User Manual

Milwaukee THB High Boy series User Manual

Temp-o-matic oil furnaces

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Temp-O-Matic Oil Furnaces
THB
High Boy
TLB
Low Boy
KEEP THESE INSTRUCTIONS
WITH FURNACE FOR FUTURE
REFERENCE.
C
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
INSTALLER
installing. Read page 2 first. Follow all instructions
in proper order to prevent personal injury or death.
Consider
ducting,
installation when determining furnace location.
Any claims for damage or shortage in shipment
must be filed immediately against the transportation
company by the consignee.
Do not store or use gasoline or other flammable
liquids or vapors near this furnace or any other
appliance.
Ventilate house while operating furnace for the first
time. Odors may be emitted for a brief period.
Do not alter this furnace in any way. The
manufacturer will not be liable for any damage
resulting from changes made in the field to the
furnace or its components or from improper
installation. Failure to comply could result in severe
personal injury, death or substantial property
damage.
Printed on 100% recycled paper
US
Hazard definitions
-
Read
all
instructions
fuel
supply,
venting
Furnace Manual
Contents
Read this first!............................................................................ 2
1. Prepare furnace location............................................................ 3
2. Prepare furnace and place in position ....................................... 6
3. Connect supply and return ducts ............................................... 8
4. Venting..................................................................................... 11
5. Connect fuel oil piping ............................................................. 12
6. Wire furnace and burner .......................................................... 12
7. Start-up .................................................................................... 16
8. Checkout procedure ................................................................ 16
9. Troubleshooting ....................................................................... 18
10. Service and maintenance ........................................................ 19
11. Components and replacement parts........................................ 23
12. Dimensions and ratings ........................................................... 29
13. Owner's information................................................................. 34
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
before
USER - Please read the following. Failure to
comply could result in severe personal injury, death
or substantial property damage.
This manual is for use only by your qualified
and
heating installer / service technician.
Please see the Owner's information only, on back
page of this manual.
Have the furnace serviced by a qualified service
technician, at least annually.
This manual must only be used by a qualified
heating installer / service technician. Furnace and
burner must be installed and serviced only by a
qualified heating installer / service technician.
Failure to comply could result in severe personal
injury, death or substantial property damage.
When calling or writing about the furnace - Please
have furnace model number and serial number from
the rating label. You may list the serial number and
model number in the space provided on the
"Installation and service certificate" found on
page 17.
Page
670-000-005/1010

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Summary of Contents for Milwaukee THB High Boy series

  • Page 1: Table Of Contents

    Temp-O-Matic Oil Furnaces High Boy Low Boy Furnace Manual KEEP THESE INSTRUCTIONS WITH FURNACE FOR FUTURE Contents Page Read this first!................2 REFERENCE. 1. Prepare furnace location............3 2. Prepare furnace and place in position ........6 3. Connect supply and return ducts ..........8 4.
  • Page 2: Read This First

    READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. 15. Inspect, clean and replace (if necessary) return air filter Service and maintenance – regularly. 1. To avoid electric shock, disconnect electrical supply before 16.
  • Page 3: Prepare Furnace Location

    THB & TLB – Furnace Manual Oil Furnaces Prepare furnace location Pre-installation checklist Verify code compliance Flue pipe clearances must take precedence over jacket clearances (listed below). Local, state, provincial, and national codes, laws, regulations and ordinances Service accessibility clearances NFPA-31, Installation of Oil-Burning Equipment 1.
  • Page 4: Air For Combustion And Ventilation

    THB & TLB – Furnace Manual Oil Furnaces Prepare furnace location (continued) Air for combustion and ventilation Adequate combustion and ventilation air ensures When outside air is used proper combustion and reduces risk of severe Connect each opening directly, by way of ducts to the outdoors, personal injury or death from possible flue gas or to crawl or attic space that freely connects with outdoors.
  • Page 5 THB & TLB – Furnace Manual Oil Furnaces Prepare furnace location (continued) Air contamination Table 2 Corrosive contaminants and likely locations Please review the following information on potential combustion air contamination problems. Products to avoid See Table 2 for products and areas which may cause contaminated combustion air.
  • Page 6: Prepare Furnace And Place In Position

    THB & TLB – Furnace Manual Oil Furnaces Prepare furnace and place in position Inspect & prepare furnace Openings … (continued) Remove furnace from carton Return air duct Remove the furnace from its shipping carton and inspect thoroughly. You must install a return air duct, sealed to the furnace, even if no Remove access panels to inspect the furnace interior.
  • Page 7 THB & TLB – Furnace Manual Oil Furnaces Prepare furnace and place in position Blocked Vent Shut-Off (BVSO) for chimney venting Figure 2 Blocked Vent Shutt-Off device wiring (OPTIONAL) Installation : Upflow with Horizontal exhaust It is imperative that this device be installed by a (Optional) qualified agency.
  • Page 8: Connect Supply And Return Ducts

    THB & TLB – Furnace Manual Oil Furnaces Connect supply and return ducts Duct sizing Always check the size of existing ducts, particularly Determine air flow CFM if you are adding air conditioning. The air pressure The temperature rise through the furnace must not exceed 85 F and loss through the cooling evaporator coil reduces should be at least 55...
  • Page 9 THB & TLB – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Table 4 Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Rectangular duct equivalent sizes Round Minimum width (inches) for duct heights (inches) of :...
  • Page 10 THB & TLB – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Table 5 Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Flat oval duct equivalent sizes Round Minimum width (inches) for duct heights (inches) of :...
  • Page 11: Venting

    THB & TLB – Furnace Manual Oil Furnaces Venting General venting requirements Connect venting (continued) Failure to follow all instructions can result in flue gas control in vent, per control manufacturer’s instructions, when spillage and carbon monoxide emissions, causing excess draft needs to be relieved or to comply with applicable severe personal injury or death.
  • Page 12: Connect Fuel Oil Piping

    THB & TLB – Furnace Manual Oil Furnaces Connect fuel oil piping Wire furnace & burner Electric shock hazard. Can cause severe personal General oil piping requirements injury or death if power source, including service • switch on furnace, is not disconnected before Location and installation of oil tanks, oil piping and burners must installing or servicing follow:...
  • Page 13 THB & TLB – Furnace Manual Oil Furnaces Wire furnace & burner Figure 3 Blocked Vent Shut-Off device wiring (Optional) Blocked Vent Shutt-Off device BVSO Electrical kit supplied Connect one red wire to limit switch Connect the green ground wire to a cabinet screw Disconnect red wire from limit switch...
  • Page 14 THB & TLB – Furnace Manual Oil Furnaces Wire furnace & burner (continued) 670-000-005/1010...
  • Page 15 THB & TLB – Furnace Manual Oil Furnaces Wire furnace & burner (continued) 670-000-005/1010...
  • Page 16: Start-Up

    THB & TLB – Furnace Manual Oil Furnaces Start up To start furnace (continued) Follow information below to prevent severe Make final burner adjustments using combustion personal injury, death or substantial property test equipment to assure proper operation. damage: • 8.
  • Page 17 THB & TLB – Furnace Manual Oil Furnaces Checkout procedure (continued) Vent and combustion air Furnace operation (continued) ..10. Existing chimney/vent system inspected and in good .. 22. Air purged from oil piping? Piping checked for leaks? condition? .. 23. Burner sealed to furnace and nuts tight? Burner harness ..11.
  • Page 18: Troubleshooting

    THB & TLB – Furnace Manual Oil Furnaces Troubleshooting Before beginning these troubleshooting procedures, ALWAYS : Check 120 volt supply to furnace. If there is no supply To successfully service the oil furnace, you must voltage, check fuses and service switch. CAUTION : have these instruments : When testing electrical equipment, always follow smoke tester...
  • Page 19: Service And Maintenance

    THB & TLB – Furnace Manual Oil Furnaces 10 Service and maintenance Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death or substantial property damage.
  • Page 20 THB & TLB – Furnace Manual Oil Furnaces Handling ceramic fiber and fiberglass materials HANDLING OR REMOVAL OF COMBUSTION CHAMBER The combustion chamber in this product contains ceramic fiber materials. Ceramic fiber can be converted to cristobalite in very high high temperature applications.
  • Page 21 THB & TLB – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Service/maintenance procedures Annual start up Follow information below to prevent severe personal To lubricate and inspect blower motor injury, death or substantial property damage: DO NOT over-oil motors. Adding too much oil can •...
  • Page 22 THB & TLB – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Optional Blocked vent shut off (BVSO) cleaning For continued safe operation, the Blocked Vent Shut Off System (BVSO) is required to be inspected and maintained annually by a qualified agency.
  • Page 23: Components And Replacement Parts

    THB & TLB – Furnace Manual Oil Furnaces 11 Components and replacement parts Figure 6 Model THB furnaces – Component locations B50106A 670-000-005/1010...
  • Page 24 THB & TLB – Furnace Manual Oil Furnaces Components and replacement parts (continued) Model THB furnaces – Parts list Item Part description Part number Item Part description Part number Complete heat exchanger Terminal strip, 4 positions L05F009 B03037-01 (Combustion chamber included) Transformer 120/24 VAC / 40 VA L01F009 Rear panel assembly...
  • Page 25 THB & TLB – Furnace Manual Oil Furnaces 11 Components and replacement parts Figure 7 Model TLB Rear flue furnaces – Component locations B50107A 670-000-005/1010...
  • Page 26 THB & TLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model TLB Rear flue furnaces – Parts list It em Part description Pa rt num be r Item Part de scription Part number Complete heat exchang er Left filter su pport B 03073-0 2 B030 37-02...
  • Page 27 THB & TLB – Furnace Manual Oil Furnaces Components and replacement parts Figure 8 Model TLB Front flue furnaces – Components locations B50108A 670-000-005/1010...
  • Page 28 THB & TLB – Furnace Manual Oil Furnaces Components and replacement parts (continued) Model TLB Front flue furnaces – Part list It em Part description Pa rt num be r Item Pa rt description Part num be r Complete heat exchang er Le ft filter support B030 73-02 B030 37-01...
  • Page 29: Dimensions And Ratings

    THB & TLB – Furnace Manual Oil Furnaces Dimensions and ratings Figure 9 Model THB dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing (top) (side) Flue pipe Model Width Depth Height Width Depth Width Depth diam.
  • Page 30 THB & TLB – Furnace Manual Oil Furnaces Dimensions and ratings Figure 10 Model TLB Rear dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing (top) (top) Flue pipe Model diam. Width Depth Height Width Depth Width Depth...
  • Page 31 THB & TLB – Furnace Manual Oil Furnaces 12 Dimensions and ratings Figure 11 Model TLB Front dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing (top) (top) Flue pipe Model Width Depth Height Width Depth Width Depth...
  • Page 32 THB & TLB – Furnace Manual Oil Furnaces 12 Dimensions and ratings Burner data BECKETT BURNER - Model AF-F3 (3450 RPM) - Tube insertion 6 1/2" Pump Combustion Input Firing rate Nozzle Low firing Model pressure Head Static disc air adjustment USGPH (Delavan) rate baffle...
  • Page 33 THB & TLB – Furnace Manual Oil Furnaces 12 Dimensions and ratings Airflow data External static pressure Model Blower speed 0.1" 0.2" 0.3" 0.4" 0.5" 0.6" 0.7" Med-Low 1005 THB-105 Med-High 1130 1110 1090 1070 1050 1030 1010 High 1270 1240 1210 1180...
  • Page 34: Owner's Information

    2. Turn off the disconnect switch in the 120-VAC power line to the furnace. 3. If the burner will be shut down for an extended time, tightly close all oil valves. 4. Refer to burner manual for any additional instructions. W-T Manufacturing 8201 W. Calumet Rd. •Milwaukee, WI 53223 670-000-005/1010...
  • Page 36 THB & TLB – Furnace Manual Oil Furnaces X40108 Rev. J...

This manual is also suitable for:

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