General Equipment RIP-R-STRIPPER FCS16 Operator's Manual

Floor covering stripper

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OPERATOR MANUAL

Includes Safety, Service and Replacement Part Information

Model FCS16

RIP-R-STRIPPER

Floor Covering Stripper

Form: GOM4240301

Version 3.2

Do not discard this manual. Before operation, read and

comprehend its contents. Keep it readily available for reference

during operation or when performing any service related func-

tion. When ordering replacement parts, please supply the

following information: model number, serial number and part

number. For customer service assistance, telephone

800.533.0524, +507.451.5510. Our Customer Service Department

telefax number is 877.344.4375 (DIGGER 5), +507.451.5511.

There is no charge for customer service activities .

Internet address: http://www.generalequip.com.

E-Mail location: general@generalequip.com.

Table of Contents

Summary of Contents for General Equipment RIP-R-STRIPPER FCS16

Page 1 For customer service assistance, telephone 800.533.0524, +507.451.5510. Our Customer Service Department telefax number is 877.344.4375 (DIGGER 5), +507.451.5511. There is no charge for customer service activities . Internet address: http://www.generalequip.com. E-Mail location: general@generalequip.com. Copyright 2006, General Equipment Company.
Page 2 Left Blank...
Page 3 Congratulations on your decision to purchase a General light construction product. From our humble beginnings in 1955, it has been a continuing objective of General Equipment Company to manufacture equipment that delivers uncompromising value, service life and investment return.
Page 4: Table Of Contents
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Table of Contents DESCRIPTION PAGE Notice to Operators Operational Instructional Data Sheet Safety Precautions PREPARATION. OPERATION. MAINTENANCE, REPAIR AND STORAGE. Assembly REMOVING THE RIP-R-STRIPPER FROM THE PALLET. INSTALLATION OF THE ADJUSTABLE SECTION OF THE OPERATOR HANDLE. Before Starting the Motor THEORY OF OPERATION.
Page 5: Notice To Operators
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Notice to Operators IF YOU CAN NOT READ OR DO NOT FULLY UNDERSTAND THE CONTENTS OF THIS MANUAL, PLEASE CONTACT THE FACTORY FOR PROPER ASSISTANCE BEFORE ATTEMPTING TO OPERATE THIS PRODUCT. SI TU NO PUEDES LE’ER O NO COMPRENDES EL CONTENIDO DE ESTE MANUAL FAVOR DE PONERSE EN CONTACTO CON LA.
Page 6: Operational Instructional Data Sheet
Specifications and design are subject to change without notice or obligation. All specifications are general in nature and are not intended for specific application purposes. General Equipment Company reserves the right to make changes in design, engineering or specifications and to add improvements or discontinue manufacture at any time without notice or obligation.
Page 7 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 2) FORMALIZED OPERATOR SAFETY PROGRAM TO BE DEVISED BY THE OWNER OF THE RIP-R-STRIPPER IN CONJUNCTION WITH THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL AND THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE FOR THE RIP-R-STRIPPER. 3) OSHA RULES AND REGULATIONS RESEARCHED FOR AND/OR BY THE OWNER OF THE RIP-R-STRIPPER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE RIP-R-STRIPPER FOR ANY SPECIFIC JOB APPLICATION.
Page 8: Safety Precautions
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Safety Precautions instruction BEFORE it is operated. The size, power, complexity and operating characteristics of this type of powered equipment would dictate that each operator must receive adequate, professional instruction regarding the proper operation of the RIP-R- STRIPPER before being allowed to utilize it.
Page 9: Operation
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 might be aggravated by strenuous work, check with 10) Know how the controls operate. Know how to stop your doctor BEFORE operating the RIP-R-STRIPPER. the motor quickly in an emergency. Always start the Guard against the possibility of back related injuries. motor according to the instructions as outlined in this Always lift the RIP-R-STRIPPER with leg muscles and manual to minimize the possibility of unexpected or...
Page 10: Maintenance, Repair And Storage
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 5) Start the motor according to the instructions as extension cord BEFORE checking or working on the outlined in this manual to minimize the possibility of RIP-R-STRIPPER. unexpected blade/accessory oscillation. Unexpected blade/accessory oscillation can result in the loss of 4) Always properly maintain the RIP-R-STRIPPER.
Page 11: Assembly
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Assembly detected, notify your dealer or the Customer Service Department who will assist you in obtaining them. The FCS16 RIP-R-STRIPPER is shipped from the Check all fasteners for proper security. Consult a factory secured on a specially designed wooden pallet fastener torque chart for the proper torque value if any and protected from external damage by a corrugated fastener is found to require retorquing.
Page 12: Before Starting The Motor
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 M O V E M E N T. T H I S O C C U R R E N C E C A N R E S U LT I N A N U N S TA B L E P L AT F O R M RESULT IN PROPERTY DAMAGE AND/OR C O N F I G U R AT I O N .
Page 13: Blade Configurations, Accessory Attachments And Applications
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 3) Adequate force exerted against the RIP-R- STRIPPER by the operator that pushes the blade or accessory attachment against the covering material to deliver acceptable productivity rates. 4) Since no two covering materials are exactly alike, no two covering materials can be removed by the exact same method.
Page 14 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Angled mastic removal blade. This blade configuration is utilized to remove a wide variety of adhesives, mastics and material residues from concrete surfaces. The steep angle increases the cutting edge position relative to the floor surface. The angle increase allows the blade to better penetrate the material and then shear and scrape it from the floor surface.
Page 15: Installing A Blade Or The Ceramic Tile Ripper Attachment To The
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Ceramic tile ripper attachment. This attachment is designed for light to medium duty projects requiring the removal of ceramic, thicker VCT and linoleum tiles, hardwood floors, etc, from concrete WHEN INSTALLING OR REMOVING A BLADE and wood surfaces.
Page 16 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 PERSONAL INJURY. U N E X P E C T E D M O V E M E N T C A N A L L O W T H E M A C H I N E TO FA L L B A C K TO T H E 3) Loosen the threaded handle knobs and extend the WORK SURFACE.
Page 17 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 6) Two attachment configurations for blades are utilized. Narrow (less than 6 inches (152 mm) wide) blades are positioned between the two button head cap screws and thrust up against the fence plate stop. FIG- URE 13.
Page 18: Removing The Blade Or The Ceramic Tile Ripper Attachment From The
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 AND/OR PERSONAL INJURY. 1) Properly disconnect the extension cord or the RIP- R-STRIPPER from the power source. B L A D E S A R E E X T R E M E LY S H A R P.
Page 19 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 configuration can result in property damage T H E R I P - R - S T R I P P E R N O T and/or personal injury. P O S I T I O N E D S T A B L E C O N F I G U R AT I O N , W I T H...
Page 20: Operation
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 B L A D E S A R E E X T R E M E LY S H A R P. T H E D U S T S / B Y P R O D U C T S F R O M T H E CONTACT WITH THE BLADE CAN RESULT...
Page 21: Transporting The Rip-R-Stripper
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 7) All safety decals, Operator Manual and operational information decals (including the applicable Quik Tips information) must be in proper and readable condition. Replace any missing or damaged safety decal, Operator Manual and/or information decal with a factory approved replacement part only.
Page 22: Adjusting The Operator Handle Height
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 4) When transporting to and from the job site, block the bottom of the main frame to prevent direct impact blows against the exciter plate. This procedure will reduce impact loads directly to the elastomeric rubber mounts, minimize their deflection and increase service life.
Page 23: Starting The Rip-R-Stripper On The Job Site
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 configuration can result in property damage electric motor is essential to obtain maximum and/or personal injury. productivity and service life. Low voltage and amperage levels will cause the motor to overheat. The motor is equipped with an automatic thermal protection device that will stop it before major internal damage can result.
Page 24 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 proper position to activate the GFI. 10) Grasp the operator handle with firm gripping. When starting the electric motor, apply a down force directly to the operator handle to help reduce the amount of ELECTRICAL WIRING, INCLUDING...
Page 25: Operating The Rip-R-Stripper On The Job Site
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 as the blade or ceramic tile ripper attachment does not come in direct contact with a protruding obstruction from the floor. Direct contact with such an obstruction can result in rapid and jerky directional movement of the machine.
Page 26 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 OFFS AND OBSTRUCTIONS. 2) Productivity rates with the various blade and/or attachments can be increased with the addition of external weight being applied to the front of the DO NOT OPERATE THE RIP-R-STRIPPER machine. FIGURE 23. Each external weight block W I T H O U T A L L E X T E R N A L...
Page 27 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 with the Back Saver ™ Blade Control System. Other added benefits to this technique are decreased vibration, less operator fatigue and increased component service life. b) Higher material removal rates can sometimes be achieved by making a series of passes 90 degrees to each other to form a waffle like pattern.
Page 28 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 5) The coverings removal process on many work L O C A T I O N C L A S S I F I C A T I O N S . CONSIDERATION MUST ALSO BE GIVEN TO surface materials can produce sparks, dust and other T H E C R E AT I O N...
Page 29: Stopping The Rip-R-Stripper On The Jobsite
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 material build-up and accumulation directly O P E R AT I O N A L PA R A M E T E R S A N D affecting bearing service life. TECHNIQUES FOR THE RIP-R-STRIPPER. 1) The specific type and/or density of adhesives and mastics which bond coverings to the work surface can directly affect removal rates.
Page 30 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 5) Typically, adhesive/mastic densities or thickness PROPERTY DAMAGE AND/OR PERSONAL INJURY. change on the job site usually as a result of application rates on the work surface. This, in turn directly affects 7) Scoring blades are available to remove covering bond densities and thickness.
Page 31: Service
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 DURING THESE ACTIVITIES CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. 1) Check all fasteners for proper torque values. If a fastener requires retorquing, consult a torque chart for the proper value. Properly discard and replace any worn fastener with a factory approved, replacement part.
Page 32: Lubrication Requirements
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 section for additional information. Do not lubricate the caster wheels with any lubricant other than a dry film type. Grease and many other liquid type lubricants will Sleeve type bearings are self-lubricating and will not attract foreign material accumulations that normally require additional lubrication during their can reduce bearing service life.
Page 33: Electric Motor Service
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Improper extension cord connection. Determine all connections produce a closed circuit. No power being received from power source. Check power source for correct voltage and amperage requirements. MOTOR LOSES POWER Check power source for correct voltage and amperage requirements.
Page 34: Storage
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 BLADE CONTROL SYSTEM Misaligned jackscrew bearing. Loosen and realign. Improper lubrication. LUBRICATION Observe all applicable safety precautions for REQUIREMENTS. the solvent. Bent jackscrew. Replace jackscrew and flexible joint 3) Check all visible parts for wear, breakage or damage. assembly.
Page 35 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 EXTERNAL WEIGHT, EACH 14 lbs (6 kg). ELECTRIC MOTOR 3/4 hp, 1725 RPM, 10.3 full loaded amperes @ 115 VAC, 60 Hz, thermally protected. The electric motor requires a clean (no other electric products on the same circuit) 15 ampere capacity circuit to properly function.
Page 36 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Page Intentionally Left Blank...
Page 37: Replacement Parts Diagrams
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 FCS16 Floor Covering Removal Machine Replacement Parts Diagrams Section...
Page 38: Frame Assembly
FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Numbers 25550 Thru 26796]...
Page 39 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Numbers 25550 Thru 26796] REFERENCE PART NUMBER DESCRIPTION NUMBER FCS16-0010 Frame FCS16-0170 Cover, Motor FCS16-0230 Block, Weight FCS16-0020 Plate, Orbital FCS16-0190 Plate, Clamping FCS16-0110 Cover, Bottom FCS16-0100 Block, Bearing FCS16-0030 Motor, Electric, 3/4 HP, 115 Volt...
Page 40 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Numbers 26797 Thru 26814]...
Page 41 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Numbers 26797 Thru 26814] REFERENCE PART NUMBER DESCRIPTION NUMBER FCS16-0010 Frame FCS16-0170 Cover, Motor FCS16-0230 Block, Weight FCS16-0020 Plate, Orbital FCS16-0190 Plate, Clamping FCS16-0110 Cover, Bottom FCS16-0100 Block, Bearing FCS16-0030 Motor, Electric, 3/4 HP, 115 Volt...
Page 42 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 26815 thru 27104]...
Page 43 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 26815 thru 27104] REFERENCE PART NUMBER DESCRIPTION NUMBER FCS16-0011 Frame, Main FCS16-0170 Cover, Motor FCS16-0230 Block, Weight FCS16-0022 Plate, Orbital FCS16-0190 Plate, Clamping FCS16-0111 Plate, Bottom FCS16-0101 Block, Bearing FCS16-0031...
Page 44 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 26815 thru 27104] REFERANCE PART NUMBER DESCRIPTION NUMBER SG12-0120 Connector, Grease FCS16-0380 Connector, Grease, 1/8” Pipe SP8-0590 Hose Grease, 5/32” Clear (11” Length) FCS16-0370 Fitting, Grease, Straight Bar, Stand Off...
Page 45 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 27105 thru 28103]...
Page 46 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 27105 thru 28103] REFERANCE PART NUMBER DESCRIPTION NUMBER FCS16-0011 Frame, Main FCS16-0170 Cover, Motor FCS16-0230 Block, Weight FCS16-0022 Plate, Orbital FCS16-0191 Plate, Clamping FCS16-0111 Plate, Bottom FCS16-0101 Block, Bearing FCS16-0031...
Page 47 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Serial Number 27105 thru 28103] REFERANCE PART NUMBER DESCRIPTION NUMBER FCS16-0311-020 Cup, Rubber Mount FCS16-0311-010 Mount, Rubber 15050900 Screw, Cap, 5/16-18 UNC x 1-1/8”, Plated SG12-0130 Connector, Grease SG12-0120 Connector, Grease, 1/8”...
Page 48 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Used Starting With Serial Number 28104 ]...
Page 49 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Used Starting With Serial Number 28104 ] REFERANCE PART NUMBER DESCRIPTION NUMBER FCS16-0011 Frame, Main FCS16-0170 Cover, Motor FCS16-0230 Block, Weight FCS16-0022 Plate, Orbital FCS16-0191 Plate, Clamping FCS16-0111 Plate, Bottom FCS16-0331A Support Bearing Assembly...
Page 50 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Frame Assembly FCS16 Floor Covering Scraper [Used Starting With Serial Number 28104 ] REFERANCE PART NUMBER DESCRIPTION NUMBER FCS16-0311-020 Cup, Rubber Mount FCS16-0311-010 Mount, Rubber 15050900 Screw, Cap, 5/16-18 UNC x 1-1/8”, Plated SG12-0130 Connector, Grease SG12-0120 Connector, Grease, 1/8”...
Page 51 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Left Blank...
Page 52 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper [Serial Numbers 25550 Thru 25843]...
Page 53 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper [Serial Numbers 25550 Thru 25843] REFERANCE PART NUMBER DESCRIPTION NUMBER FCS16-0180 Handle, Lower FCS16-0160 Handle Top FCS16-0140 Crank, Assembly FCS16-0290 Grip, Rubber SP8-0120 Knob, handle 15081600 Screw, Cap, 1/2-13 UNC x 2”, Plated FCS16-0120 Hose, U-Joint CG-3150...
Page 54 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper (Serial Numbers 25844 Thru 28477)
Page 55 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper (Serial Numbers 25844 Thru 28477) REFERENCE PART DESCRIPTION REQUIRED NUMBER NUMBER QUANTITY FCS16-0180 Handle, Lower FCS16-0160 Handle, Top FCS16-0140 Crank Assembly FCS16-0290 Grip, Rubber SP8-0120 Knob, Handle 15081600 Screw, Cap, 1/2-13 UNC x 2", Plated FCS16-0120...
Page 56 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper (Used Starting With Serial Numbers 28478)
Page 57 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Operator Handle Assembly FCS16 Floor Covering Scraper (Used Starting With Serial Numbers 28478) REFERENCE PART DESCRIPTION REQUIRED NUMBER NUMBER QUANTITY FCS16-0180 Handle, Lower FCS16-0160 Handle, Top FCS16-0140 Crank Assembly FCS16-0290 Grip, Rubber SP8-0120 Knob, Handle 15081600 Screw, Cap, 1/2-13 UNC x 2", Plated FCS16-0120...
Page 58 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Adjustable Axle Assembly FCS16 Floor Covering Scraper...
Page 59 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Adjustable Axle Assembly FCS16 Floor Covering Scraper REFERENCE PART DESCRIPTION REQUIRED NUMBER NUMBER QUANTITY FCS16-0060 Axle FCS16-0130 Axle Arm Assembly FCS16-0050 Screw, Jack 21020800 Pin, Roll, Spiral, 1/8" x 1" FCS16-0240 Wheel, 8" 550-0590 Fitting, Grease 660-0410 Bushing, Bronze, 3/4"...
Page 60 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Decals FCS16 Floor Covering Scraper...
Page 61 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Decals FCS16 Floor Covering Scraper REFERENCE PART DESCRIPTION REQUIRED NUMBER NUMBER QUANTITY FCS16-5050 Decal, "Rip-R-Stripper" SP8-5030 Decal, Warning GECD-5040 Decal, "GENERAL" FCS16-5020 Decal, Warning FCS16-5030 Decal, Warning SP8-5040 Decal, Warning SP8-5050 Decal, Warning FCS16-5010 Decal, Angle Adjustment 232-5020 Decal, Handle Knob...
Page 62 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Replacement Cutting Blades FCS16 Floor Covering Scraper...
Page 63 FCS16 RIP-R-STRIPPER FORM GOM4240301, VERSION 3.1 Replacement Cutting Blades FCS16 Floor Covering Scraper REFERENCE PART DESCRIPTION REQUIRED NUMBER NUMBER QUANTITY FCS16-1100 Blade, Straight (4" x 6") (General Purpose Removal Projects On Both Concrete And Wood Surfaces) FCS16-1200 Blade, Angled (6" Wide) (Mastic And Thin Film Coverings Removal On Concrete Surfaces ONLY) FCS16-1300...