Loblaws PC25762 Instruction Manual

100,000 btu double lid gas grill

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100,000 BTU double lid gas grill

instructions manual

model # PC25762

LOBLAWS INC.

1 PRESIDENT'S CHOICE CIRCLE,

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Summary of Contents for Loblaws PC25762

Page 1 100,000 BTU double lid gas grill instructions manual model # PC25762 LOBLAWS INC. 1 PRESIDENT’S CHOICE CIRCLE, BRAMPTON, ONTARIO L6Y 5S5 CANADA © 2008...
Page 2 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE. FOR CUSTOMER SERVICE, PLEASE CALL 1-877-630-5396 (TOLL-FREE), MONDAY THROUGH FRIDAY FROM 10:00 AM TO 7:00 PM (EST). DO NOT RETURN TO PLACE OF PURCHASE.
Page 3 WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. DANGER: Failure to follow these instructions could result in a fire or explosion that could cause property damage, personal injury or death.
Page 4: Before Grilling
GRILL OPERATION 1-2-3 Before grilling: 1. Keep your grill a safe distance away from your property.* 2. Always perform a leak-test on all connections and hoses.* 3. Keep children away from the grill. During grilling: To avoid tripping safety valves, please follow these instructions carefully! 1.
Page 5: Table Of Contents
SAFETY INSTRUCTIONS Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill, to prevent possible bodily injury or property damage. Always keep this manual for convenient future reference. TA B L E O F CO N T E N TS SECTION ONE Safet y instructions .................6...
Page 6: Section One
S EC T I O N O N E SAFETY INSTRUCTIONS NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1 or Propane Storage and Handling code B149.2 IMPORTANT NOTICE: READ ALL INSTRUCTIONS...
Page 7 3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns. 4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose.
Page 8 of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission. 13. This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats. 14. Do not attempt to move the grill while it is lit. 15.
Page 9 CAUTION: PREVENTION OF BURNS 1. To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you are wearing protective gear such as pot holders, protective gloves or mittens. 2.
Page 10 SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL DANGER: Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
Page 11 gasoline or other volatile substances are stored in the vicinity of this grill. 4. The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances. 5. Always locate this grill where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind.
Page 12 DANGER: GAS SAFETY Liquid propane (LP) is flammable and hazardous if handled improperly. Become aware of its characteristics before using any propane product. • Propane characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas. •...
Page 13: General Information
• Inspect the grill before each use. 1. Inspect all hoses and connections and make certain they are secure. 2. Check and clean the burner venturi tubes for spider and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear.
Page 14: Section Two
S EC T I O N T WO PARTS LIST 1. bottom panel assembly, 14. right side shelf, 1 pc 1 pc 15. side burner knob, 1 pc 2. left side panel, 1 pc 16. side knob seat, 1 pc 3.
Page 15 HARDWARE LIST A. bolt (M6x20), 4 pcs B. bolt (M6x15), 26 pcs C. bolt (M4x15), 20 pcs D. bolt (M4x10), 2 pcs E. flat washer (M6), 25 pcs F. spring washer (M6), 25 pcs G. flat washer (M4), 22 pcs H.
Page 16: Assembly Instructions
ASSEMBLY INSTRUCTIONS STEP 1 Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill is fully assembled, go back and check to make certain all the bolts are secure. Tighten again using the screwdriver provided if necessary.
Page 17 STEP 2 a) Loosen the four bolts pre-installed on the left and right side panels and insert back panel. Tighten by hand until secure. b) Align the holes on the back panel with the holes on the bottom panel assembly. Insert one bolt into each pre-drilled hole on the bottom panel.
Page 18 STEP 4 a) Align the holes on the beam of cylinder clip with the holes on right drawer support as shown. b) Insert one bolt with one spring washer and one flat washer into each pre-drilled hole. Tighten by hand until secure. c) Align the holes on the beam of cylinder clip with the holes on the right...
Page 19 STEP 6 Drawer assembly: Make sure the drawer with the lighting stick is installed onto the upper drawer support, and make sure the lower drawer is installed first. a) Install lower drawer first: Pull out the two track supports on the drawer.
Page 20 STEP 7 a) Place the front beam on the front of cart assembly. b) Align the holes on the front beam with the top and side holes on the frame of right side panel. c) Insert one bolt with one spring washer and one flat washer into each hole.
Page 21 STEP 8 second step a) Insert the pin on the bottom of left door 1 1-1 into the hole on left side of the bottom panel assembly as shown. b) Insert the pin on the top of left door 1 1-1 1 1- 1 into the hole on left side...
Page 22 STEP 10 a) Loosen the five pre-installed bolts on the right side of body assembly, and allow ¼ bolt length to extend from the body assembly. b) Align the large holes on the right side shelf with the bolts extending from the body assembly, and push down on the right side shelf until the shelf locks into place.
Page 23 STEP 12 a) Open the side burner lid and put the side burner assembly on the right side shelf. Make certain the valve nozzle is inserted into the venturi tube. b) Align the holes on the side burner assembly with the holes on the right side shelf.
Page 24 STEP 13 a) Open the left top lid first, and align the holes on motor support with the holes on the side panel of body assembly as shown. b) Insert one bolt from the inside of the motor support into each hole on the side panel of the body assembly.
Page 25 STEP 15 a) Place the gas cylinder onto the cylinder seat on bottom panel assembly and clip it by the cylinder clip. b) Connect the gas cylinder with regulator by screwing the collar onto the cylinder valve as shown. Make certain all connections are connected well. STEP 16 a) Slide the grease pan into...
Page 26 STEP 17 a) Hook the grease cup supports into the holes on the grease pan as shown. b) Place the grease cups onto the grease cup supports. STEP 18 a) Insert the grease pan stopper into the holes on the back panel as shown. b) Tighten the stopper by hand.
Page 27 STEP 19 a) To fix the wire, clip on the side panel as shown. b) Insert the connector plugs into the hole on transformer. Then tighten the plastic nut until secure. STEP 20 Fully assembled.
Page 28: Section Three
S EC T I O N T H R E E SAFETY CAUTION: Use only the regulator provided. If a replacement is necessary, contact customer service at 1-877-630-5396. The use of unauthorized parts can create an unsafe condition and environment. In Canada, the LP gas cylinder must be constructed and marked in accordance with specifications of the National Standard of Canada, CAN/CSA-B339,...
Page 29 9.1 kg/20 lb cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or handled roughly. If the appliance is not in use, the gas cylinder must be disconnected.
Page 30: Gas Cylinder Connection
DANGER: A fire causing death or serious injury may occur if the following is not followed exactly. • Never store or use gasoline or other volatile substances in the vicinity of this grill. • Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source.
Page 31: Leak-Testing
DANGER: To prevent fire or explosion hazard when testing for a leak: 1. Always perform the leak-test before lighting the grill and each time the cylinder is connected for use. See “Leak-testing” section on page 31. 2. Do not smoke or allow other sources of ignition in the area while conducting a leak-test.
Page 32: Section Four
TO TEST 1. Make approx. 90 mL/3 fl oz of leak solution by mixing one part liquid dishwashing soap with three parts water. 2. Make sure control knobs are in the OFF position. 3. Spray some solution on the cylinder valve up to the regulator connection (see diagram).
Page 33 when preparing to light the main burners, to prevent possible injury. MAIN BURNERS Instructions 1. Open lid while lighting burner. Warning: Attempting to light the burner with the lid closed may cause an explosion. Make sure there are no obstructions of airflow to the gas unit.
Page 34 Burner installation and adjustment: Precautions 1. After lighting, observe the burner flame. Make sure all burner ports are lit. 2. If the burner flame goes out during operation, immediately turn the gas OFF. Open lid to let the gas clear for at least 5 minutes before re-lighting. 3.
Page 35 7. Confirm that the burner is properly lit and that the flame pattern is as desired (see Fig. A, B and C below for proper flame patterns). If the flame pattern is other than normal, consult the “Troubleshooting” section on page 40 for corrective action.
Page 36: Reset Procedure
Observing the heat and colour of the infrared ceramic burner when lit • Flame of infrared burner might be visible in shaded area. • After burner is lit, it should feel warm in 5-10 seconds and colour of the ceramic plate turns red in approximately 2-3 minutes. FLARE-UPS “Flare-ups”...
Page 37 • To ensure the procedure is safely and successfully performed, please carefully follow the procedure below. PROCEDURE 1. Close the LP cylinder valve. 2. Turn all burner control knobs to the OFF position. 3. Disconnect the regulator from the LP cylinder. 4.
Page 38: Section Five
vapour vapour vapour vapour liquid liquid liquid liquid correct wrong wrong wrong S EC T I O N FI V E CLEANING IMPORTANT! Always allow to completely cool off before covering your grill to prevent corrosion from condensation. CAUTION: All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the propane cylinder disconnected.
Page 39 Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad Wire brush Paper clip Putt y knife/scraper Compressed air DO NOT use cleansers that contain acid, mineral spirits or xylene. Outside surface Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water.
Page 40: Troubleshooting
Burner assembly 1. Turn gas off at the control knobs and propane cylinder. 2. Remove cooking grates and flame tamers. 3. Remove grease cups. 4. Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers. 5. Lift burner up and away from the gas valve orifice. 6.
Page 41 PROBLEM POSSIBLE CAUSE SOLUTION Wires and/or electrode Clean wire and/or electrode Burner will not ignite covered with cooking with rubbing alcohol. using knobs or igniter. residue. Electrode and burners Wipe dry with cloth. are wet. Electrode cracked or Replace electrode. broken –...
Page 42 PROBLEM POSSIBLE CAUSE SOLUTION Sudden drop in gas flow Out of gas Check for gas in propane or reduced flame height. cylinder. Excess flow safety device Refer to the ”Excessive flow may have been activated. safety valve reset” procedure on page 36. Irregular flame pattern, Burner ports are clogged Clean burner ports.
Page 43 PROBLEM POSSIBLE CAUSE SOLUTION Excessive cooking Adjust (lower) temperature temperature. accordingly. Persistent grease fire. Grease trapped by food Turn knobs to OFF. build-up around burner system. Turn gas OFF at propane tank. Leave lid in closed position and let fire burn out. After grill cools, remove and clean all parts.
Page 44: Section Six
S EC T I O N S I X LIMITED WARRANTY WARRANTY PROGRAM: Proof of purchase is required to access this warrant y program, which is in effect from the date of purchase. If you are not able to provide proof of purchase before or after the warrant y has expired, you will be subject to parts, shipping and handling fees.
Page 45 If you have any questions related to the product or warrant y, please call customer service at 1-877-630-5396, Monday through Friday from 10:00 AM to 7:00 PM (EST).
Page 46 N OT ES A N D O B S E RVAT I O N S...
Page 47 N OT ES A N D O B S E RVAT I O N S...
Page 48 PRODUCT OF CHINA / PRODUIT DE CHINE Try it...you’ll love it!* Un essai vous convaincra!* LOBLAWS INC. MONTRÉAL H4N 3L4, TORONTO M4T 2S8, CALGARY T2E 7S9, CANADA © 2008 or money refunded with proof of purchase ou argent remis avec preuve d’achat...