Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for InfoSeal PS30
- Page 1 PS20/30 Operator’s Manual Issue 1 V-fold Z-fold C-fold...
-
Page 2: Table Of Contents
Contents 1. Introduction General ........1 Which side is which? . - Page 3 3. Set-up Setting up the PS20/30....... . 11 Opening the lid ........12 Removing the first fold plate .
- Page 4 6. Cleaning the PS20/30 Cleaning procedure........37 7.
-
Page 5: Introduction
1. Introduction General The PS20/30 Folder/Sealer produces finished mailable documents or "self-mailers" from cut-sheet Pressure Seal forms. In one smooth operation it folds and seals single sheets into self-mailers quickly and economically. Pressure activated cohesives provide an instantly secure seal on all sides of the form, whether you use a "V", “C” or “Z” fold. Figure 1: Types of fold produced Features include: •... -
Page 6: Which Side Is Which
1. Introduction Which side is which? The terms Front and Rear are used throughout this manual to identify the sides of the PS20/30. • The Front contains the In-feed (where forms are loaded), the operator controls, power connector and on/off switch. •... -
Page 7: How To Use This Manual
1. Introduction How to use this manual Here is a summary of what is contained in this manual and where: • Features (page 7) - describes the major components you use to set up and operate the PS20/30. New operators should read this section to gain a basic understanding of how the PS20/30 works. -
Page 8: Safety Precautions
1. Introduction Safety precautions Although the design of your folder/sealer includes safeguards for set-up and operation, you must adhere to the following precautions. Operating environment • Dress safely. Loose clothing, long hair and jewellery can become tangled in moving parts. •... -
Page 9: Power Requirements
1. Introduction Figure 3: Voltage Setting Label Location Power requirements The PS20/30 must be operated from the type of power source indicated on the voltage setting label (see Figure 3). If you are unsure of the type of power available, consult your authorized service representative or local power company. -
Page 10: If The Ps20/30 Is Damaged
1. Introduction If the PS20/30 is damaged Switch off the machine's power, unplug the PS20/30 from the wall outlet and refer servicing to an authorized service representative under the following conditions: q If the mains lead is damaged or frayed q If liquid has been spilled into the PS20/30 q If the PS20/30 has been exposed to rain or water q If the PS20/30 has been dropped or damaged... -
Page 11: Features
2. Features General This section guides you through the features of the PS20/30. The component names introduced in this section are used throughout this manual. Please refer to Figure 4 below as you read about the features of the PS20/30. Figure 4: Features of the PS20/30 PS20/30 Page 7... -
Page 12: Folder Components
2. Features Folder components Form guides The form guides keep the forms aligned so the feed roller feeds each one squarely. The right-hand form guide is adjustable to accommodate various sheet widths. Feed roller The feed roller provides reliable single-sheet form feeding into the folding area. The feed roller requires no adjustment. -
Page 13: Operator Controls
2. Features Operator controls Forms counter (optional on PS20) The forms counter on the panel below the in-feed indicates the number of forms in the current batch (since it was last reset) and is set to zero by pressing the Reset button on the counter. Green start button Pressing the Green start button processes the forms in the in-feed tray. -
Page 14: Power And Safety Components
2. Features Power and safety components Mains lead The mains lead supplies electrical power to the PS20/30. Power inlet The power inlet contains a fuse that prevents excess current from entering the machine. Should the fuse need replacing, the fuse holder can be pulled out and a new fuse inserted (see Figure 3 on page 5). -
Page 15: Set-Up
3. Set-up Setting up the PS20/30 This section provides instructions for: • Opening the lid • Removing the fold plates • Setting up the folder Follow all the instructions in this section the first time you use the PS20/30 and whenever you need to process a different style of form. -
Page 16: Opening The Lid
3. Set-up Opening the lid Switch the PS20/30's power off and unplug it from the mains outlet. Lift the PS20/30's lid from the machine's front until it reaches its pre-determined upright position. When closing the lid, ensure it is properly in place. If the lid is not closed properly the machine will not operate. -
Page 17: Removing The First Fold Plate
3. Set-up Removing the first fold plate Raise the lid. Remove the two knurled knobs that secure the first fold plate. Pull the fold plate out of the machine at approximately 45°. Figure 7: Removing the first fold plate PS20/30 Iss. 1. Page 13... -
Page 18: Removing The Second Fold Plate
3. Set-up Removing the second fold plate Raise the lid. Grasp the second fold plate and pull it towards the fold rollers while lifting. This will disengage the fold plate locators from their mounting studs. Pull the fold plate away from the machine at approximately 45° and then clear of the lid. -
Page 19: Replacing The Fold Plates
3. Set-up Replacing the fold plates Slide the first fold plate into the machine, ensuring the locators are positioned on the mounting studs. Secure the fold plate to the support bar with the two knurled knobs. Slide the second fold plate into the machine until the locators on each side of the plates lock onto their respective mounting studs. -
Page 20: Setting Up The Folder
3. Set-up Setting up the folder Once you've raised the lid into its predetermined upright position setting up the PS20/30’s folder is carried out as follows: Fold plates can be adjusted in situ. C fold set-up Refer to Figure 10 on page 17. Measure the length of the folds required. - Page 21 3. Set-up Leading Edge first fold dimension second fold fold perforations dimension second fold dimension setting first fold dimension setting locking knobs second fold plate first fold plate Figure 10: C Fold Set-up PS20/30 Iss. 1. Page 17...
-
Page 22: Z Fold Set-Up
3. Set-up Z fold set-up Refer to Figure 11 on page 19. Measure the length of the folds required. Adjust the form stop for each fold plate to the measurement you determined previously in step 1 as follows: · Loosen the locking knobs at each end of the form stop. ·... - Page 23 3. Set-up Leading Edge first fold dimension second fold fold perforations dimension second fold dimension setting first fold dimension setting locking knobs second fold plate first fold plate Figure 11: Z Fold Set-up PS20/30 Iss. 1. Page 19...
-
Page 24: Fold Set-Up
3. Set-up V fold set-up Refer to Figure 13 on page 21. Measure the length of the fold required. Adjust the form stop for the first fold plate to the measurement you determined previously in step 1 as follows: · Loosen the locking knobs at each end of the form stop. ·... - Page 25 3. Set-up Leading Edge first fold dimension fold perforations first fold dimension setting locking knobs second fold plate first fold plate Figure 13: V Fold Set-up PS20/30 Iss. 1. Page 21...
-
Page 26: Adjusting The Form Guides
3. Set-up Adjusting the form guide Set the adjustable form guide on the in-feed tray to fit the width of the forms you are processing as follows: Raise the lid and remove the first fold plate. Slacken the adjusting knob on the in-feed tray (see inset of Figure 14 ) and widen the adjustable guide if necessary. -
Page 27: Operation
4. Operation General This section explains in detail how to: • Load forms • Start up and test the machine • Process forms Any problems that arise from the operation of the PS20/30 are addressed in the next section, which includes a troubleshooting guide. Operating process Operating the machine is a simple three-step process: Verify the machine is set for the fold style required by the forms and the catch... -
Page 28: Loading Forms
4. Operation Loading forms When you load forms make sure: • Visually check to see there are no mishandled forms in the folder. If there are mishandled forms, refer to Clearing mishandled forms on page 29. • The fold rollers are clean and free of foreign matter Fan the stack of forms to make sure they are not sticking together. -
Page 29: Starting Up And Testing The Ps20/30
4. Operation Starting up and testing the PS20/30 This procedure describes how to start up and test the PS20/30 to make sure it is ready to fold and seal your forms. Always perform this procedure at the start of each form processing session to ensure the best results. -
Page 30: Verifying Folder Settings
4. Operation Verifying folder settings Press the green start button. The machine will process the first form only. Check the form for proper fold and seal. Check that the folds are in the proper place. • If the first fold is in the wrong place, adjust the first fold plate. •... -
Page 31: Processing Forms
4. Operation Processing forms Before proceeding, make sure you have started up and tested the PS20/30 and that the test form is properly folded and sealed. Press the green start button and hold for more than one form. The PS20/30 processes all the forms loaded, until the in-feed tray is empty. The PS20/30 stops automatically after the last form is processed. -
Page 32: Operation Errors
5. Operation Errors Error Conditions In the event of a problem existing that prevents the PS20/30 from operating, follow the instructions in this section. Clearing mishandled forms Jam in folder If there is a form jammed in either the first or second fold plate, proceed as follows: Switch off the power to the PS20/30, unplug it from the mains outlet and then raise the lid (see page 12). -
Page 33: Jam After Folder
5. Operation Errors Jam after folder Use the Jog function (press and hold down the red stop button and then press the green start button) to eject the mishandled form out of the sealer rollers. If the form doesn't eject, repeat. It may take several attempts. Figure 16: Removing the top-fold roller PS20/30 Iss. -
Page 34: Pressure Sealer Bolt Release
5. Operation Errors If, after several attempts, the mishandled form doesn't eject, carry out the Pressure sealer bolt release procedure below. The forms may need to acclimatize to the operating environment before folding and sealing them. This can be achieved by allowing them to rest in the same room as the PS20/30 for an hour or more after printing. -
Page 35: Troubleshooting
5. Operation Errors Restore power to the PS20/30. Restart the PS20/30. Pressure Seal Bolts (2 each side of machine) Figure 17: Relieving the sealing roller pressure Troubleshooting The table following lists the possible causes and any corrective actions required for conditions that may occur with your PS20/30. - Page 36 5. Operation Errors Condition Possible Cause Corrective Action Forms are mishandled in the Dirty fold rollers. Clean rollers with folder or damaged during sealing. recommended cleaning solution. See page 39 . Fold roller adjusted Contact your authorized improperly or worn; service representative for sealing rollers adjusted advice.
- Page 37 5. Operation Errors Condition Possible Cause Corrective Action Forms are wrinkled or badly Forms not feeding Adjust the form stop(s) to folded. squarely against form squarely deflect the forms; stop(s). ensure the stop setting is identical on both scales. See page 16.
- Page 38 5. Operation Errors Condition Possible Cause Corrective Action The power-on indicator Mains lead not plugged Plug mains lead into an AC does not light. into an AC outlet. outlet. Power fuse blown. Replace fuse. If the replacement fuse blows, contact your authorized service representative for advice.
-
Page 39: Cleaning Procedure
PS20/30 (vacuum if necessary). Only use the recommended cleaning solution on this machine (part number 70-0019-00, available from an authorized service representative). InfoSeal cannot be held responsible for any damage to the PS20/30 caused by the use of unauthorized solvents and cleaners. - Page 40 6. Cleaning the PS20/30 Avoid breathing the fumes or getting the cleaning solution in open wounds or other sensitive areas such as the eyes or mouth. Read the container's label carefully before use. Moisten a clean, lint-free cloth with the cleaning solution. Wipe clean the surface of all the fold rollers using the moistened cloth.
-
Page 41: Folder/Sealer Specifications
Size Length: 17” (excl. output tray of 4.53”) Width: 19.5” Height: 15.17” Weight Approximately 155 lbs Power 110/230V AC 10% 2.5A @ 230V 10%, Speed 2000 forms per hour PS20 3000 forms per hour PS30 PS20/30 Iss. 1. Page 39... -
Page 42: 7. Specifications
(41° to 122° F) (idle - power off) 5% - 80% humidity Feeder Capacity Approximately 100 sheets depending on paper weight (PS20) Approximately 150 sheets depending on paper weight (PS30) Noise 71dB Form Specification Weights Minimum: 24# - Maximum: 32# (Bond) Sizes ") x L ( 4") -
Page 43: Sealer
Appendix A - Form Loading Guide Many variables must be considered when setting up the folder/sealer, and loading forms for processing. These include the form design, type of fold and condition of forms (if they are curled or not). This appendix attempts to address these variables in a way that helps you understand the best way to set up your PS20/30 and to load the documents properly. - Page 44 Appendix A - Form Loading Guide Figure 19 shows you the general guidelines for various types of document. Settings Settings Settings First fold plate: First fold plate: First fold plate: 1/2 of the form length. 1/3 of the form length of the form length.
- Page 45 Service Visit Log Serial number: Engineer's Customer’s Date Work done and comments signature signature PS20/30 Iss. 1. Page 43...