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ZipRip UC5E Installation Manual

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Installation Manual

UC5e (Revision 2-1)

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Summary of Contents for ZipRip UC5E

  • Page 1: Installation Manual

    Installation Manual UC5e (Revision 2-1)
  • Page 2 UC5e IM Rev 2-1 July 2004...
  • Page 3 ZipRip hardware and software is the property of SMA (Pty) Ltd. Australia P.O. Box 774, Fyshwick 2609, ACT Australia This documentation or any part of it may not be reproduced, stored or trans- mitted in any form, including but not limited to electronic, photocopying, mechanical copying, electrostatic copying, recording or other means without express written permission of SMA (Pty) Ltd.

  • Page 4: Table Of Contents

    Model C238 amd C247 ............ 13 Model C239, C244 and C249 ........... 14 Model C252 ..............15 ZipRIP Installation Guide for model C237 and C248 .. 16 ZipRIP Installation Guide for model C235 ....25 ZipRIP Installation Guide for model C238 and C247 .. 34 ZipRIP Installation Guide for model C239 and C244 ..

  • Page 5: Introduction

    Introduction The UC5E is a high speed interface for Digital Duplicators. With a UC5E you can print directly from your PC to your Digital Duplicator. This will significantly improve the quality of your printed material as well as speed up your printing jobs.

  • Page 6: Safety Information

    Renseignements de sécurité ILest absolunent nécessaired’interconnecter cet équipment dux circuits SELVde touté quipment qui se conforme dux besoirs des circuits SELV comme précisés dux standards EN60950, IEC950 et CSAC22.2 NO. 950, UL 1950 UC5e IM Rev 2-1 July 2004...

  • Page 7: Basic Specification

    Digital Duplicator Brands: ....Ricoh, Gestetner, Rex Rotary, Nashuatec, Savin, and Standard. NB check that your model has interface support. Certification ........CE, UL, FCC, Class A. Supply Voltage ........5 Volts from Digital Duplicator UC5e IM Rev 2-1 July 2004...

  • Page 8: Digital Duplicator Driver Groups

    C248 JP1255/5308b+/1225B+/CP380 C248 JP1235/5309L/3160DNP/LDD020/SD333550 C248 JP1250/5300 (China) C252 JP750/6123CP C252 JP780C/5410C (China) C252 JP730/6123LCP/LDD730 ZipRIP Pro C C229 JP5000/5450/1560/CP450/3350DNP/SD400 C239 JP5500/5450/5455/1560/CP450/3360DNP/ SD450 C249 JP4500/CP6244/3560DNP/SD420/LDD145 *Models with suffix PT indicate additional paper tray unit installed UC5e IM Rev 2-1 July 2004...
  • Page 9 ZipRIP Pro E C238 JP3000/5430/1330/CP430/3260DNP/SD370 JP3800/5428C (China) ZipRIP Pro X C235 JP8000/5490/1395/CP490/3450DNP/SD630 C244 JP8500/5490+/5499/1395+/CP490+/ 3460DNP/SD650 ZipRIP Pro X PT C235 JP8000/5490/1395/CP490/3450DNP/SD630 C244 JP8500/5490+/5499/1395+/CP490+/ 3460DNP/SD650 *Models with suffix PT indicate additional paper tray unit installed UC5e IM Rev 2-1 July 2004...

  • Page 10: Package Contents

    Package Contents Check that you have received the following Items in your UC5E package. Components For GDI UC5E. 1. Main Board 7. 26-pin MPU Ribbon cable (C235, C237 2. Mounting Plate and C238) 3. Mounting Plate Cover 8. 26-pin to 25-pin Ribbon PCB to Cover 4.
  • Page 11 16. 6 x M3 x 10mm MF Standoff 22. 2 x 2.6mm Standoff-post - suppled with 17. 1 x M3 x 10mm FF Standoff IF Kit. 18. Marguard LED and Button 23. 3 x M4 x 6mm Screws UC5e IM Rev 2-1 July 2004...

  • Page 12: Video Interface Installation Preparation

    Video I/F Kit Type-10 and Type- 15 Parts List Description Qty. Interface Board Relay Harness Stepped Screw - M2 x ,6 Tapping Screw - M3 x 6 NOTE: Item number 33 is not used for the model C237, C238 and C252 installation. UC5e IM Rev 2-1 July 2004...

  • Page 13: Model C238 Amd C247

    4. Attach the cable [F] (accessories) to the connector bracket (2 screws) and clamp the cable (6 clamps). 5. Connect the connector [G] at the opposite end to the I/F board. 6. Re-install the rear covers. UC5e IM Rev 2-1 July 2004...

  • Page 14: Model C239, C244 And C249

    Install the Video I/F board [C] to the MPU. (2 screws) Connect the cable [D] to the Video I/F board. (2 screws, 2 spacers) NOTE: You need to adjust the length of the harness using the bind [E] enclosed. Reinstall the rear cover. UC5e IM Rev 2-1 July 2004...

  • Page 15: Model C252

    Connect the I/F board [C] (accessories) to CN108 [D] on the MPU. (Screws x 2) Attach the cable [E] (accessories) to the connector bracket. (Screws x 2) Connect the connector [F] at the opposite end to the I/F board. Re-install the rear cover. UC5e IM Rev 2-1 July 2004...

  • Page 16: Ziprip Installation Guide For Model C237 And C248

    This installation should take 30 minutes excluding the time taken to install the video board. Turn off the main switch and unplug the power cord. Remove your UC5E and ancillary items from the box. Open the scanner unit. Remove the upper rear cover.
  • Page 17 Into hole marked [C] in Figure 2a screw in the 26mm standoff [E]. NOTE: Tighten these standoffs with a flat screwdriver. The bracket [F] becomes free without screw [B] Hold bracket [F] by the hand until you screw in standoff [D]. UC5e IM Rev 2-1 July 2004...
  • Page 18 [B]. NOTE: There are three different size holes on the mounting plate [A]. Use 5 of the 6 small tapped holes, and the other holes are not used. (See Figure 2b) UC5e IM Rev 2-1 July 2004...
  • Page 19 Place the assembled mounting plate [A] onto the standoffs on the chassis and secure using the three M4 screws [B] set aside in step 7. Locate the UC5E main board [C], Part No. VU5E 05 200. CAUTION: THIS PART IS VERY SENSITIVE TO STATIC.
  • Page 20 10 (Use the two M3 x 6mm screw from the package). Locate the 26-pin MPU cable [B} Part No. VU5E 05 401, and connect the 26 pin twisted end [C} to the UC5E main board middle connector and the straight end to the interface board.
  • Page 21 Locate the cable [A] Part No. VU5 05 410, and connect the 26 pin ribbon cable end to the outer connector on the UC5E main board. The DB25 end is connected to the DB 25 cut out on the chassis of the main frame using the two M3 x 5mm jack posts supplied in the IF Kit Type-10.
  • Page 22 Locate the red and black power cable [A], Part No. VU5E 05 300. Connect this cable CN114 on the MPU of the Digital Duplicator and J4 connector on the UC5E main board. NOTE: Secure the RED and BLACK power cable to the loom running along the MPU with the 4 cables ties supplied, ensuring that the cable and the loom does not catch on the MPU cover.
  • Page 23 Make sure the marguard is positioned correctly on bracket so that it can be seen through the upper rear cover cutout. The button connectors have no polarity therefore they can be con nected in either way. UC5e IM Rev 2-1 July 2004...
  • Page 24 (2 x gold coloured pins) facing outwards and the solid sides facing each other. Mount the plate cover [B] onto the standoffs on the UC5E main board and secure with four "M3 screws" supplied.

  • Page 25: Ziprip Installation Guide For Model C235

    This installation should take 30 minutes excluding the time taken to install the video board. Turn off the main switch and unplug the power cord. Remove your UC5E and ancillary items from the box. Remove the rear cover. UC5e IM Rev 2-1 July 2004...
  • Page 26 Remove screws [A], [B] and [C]. Keep them aside for later use. Locate the three M3 x 35mm standoffs [D] supplied. Mount them into the holes. NOTE: Care must be taken not to damage the Digital Duplicator MPU. UC5e IM Rev 2-1 July 2004...
  • Page 27 "M3 x 100mm female to female" standoff to the middle screw. NOTE: There are three different size holes on the mounting plate [A]. Use 5 of the 6 small tapped holes, and the other holes are not used. (See Figure 3b) UC5e IM Rev 2-1 July 2004...
  • Page 28 Locate a M3 x 10mm standoff and screw it through the mounting plate into the standoff [C]. Locate the UC5E Main Board, Part No. VU5E 05 200, and secure it by screwing in a M3 x 6mm screw [D]. CAUTION: THIS PART IS VERY SENSITIVE TO STATIC.
  • Page 29 Figure 3d Locate the 26-pin MPU cable, Part No. VU5E 05 402 [A}, and connect the 26 pin twisted end to the UC5E main board middle connector and the other straight end to the Digital Duplicator MPU. UC5e IM Rev 2-1 July 2004...
  • Page 30 VU5E 05 410, and connect the 26 pin ribbon cable end to the outer ribbon plug on the Uc5E main board. The DB25 end is connected to the DB25 cutout on the side chassis of the Digital Duplicator using the two M3 x 5mm jack posts [B].
  • Page 31 Locate the 2 pin power cable [A], part number VU5E 05 301. Connect the 4 pin side of the cable into the power plug on the UC5E main board. Con- nect the other end into connector CN702 of the Digital Duplicator.
  • Page 32 Locate the 8 pin ribbon cable [C], part number VU5E 10 002. Connect the white pin connector end to the upright connector on the keypad PCB and the loose 4 x 2 pin connectors onto the UC5E main board. NOTE: Connectors 1&...
  • Page 33 Figure 3h Place the mounting plate cover [A] onto the standoffs on the UC5E main board and secure with four "M3 screws" supplied. Stick the marguard LED button assembly [B] onto the outside top right of the cover plate. NOTE: The button connectors have no polarity therefore they can be connected in either way.

  • Page 34: Ziprip Installation Guide For Model C238 And C247

    This installation should take 30 minutes excluding the time taken to install the video board. NOTE When installing the UC5E on Model C238 Digital Duplicator, do not install the rubber paper guides on the paper tray UC5e IM Rev 2-1 July 2004...
  • Page 35 Turn off the main switch and unplug the power cord. Remove the UC5E and ancillary items from the box. Remove the rear cover of the Digital Duplicator. Install the interface board [A]. (2 screws) Locate the cable [B], and connect the 26 pin straight end to the interface board and twisted end [C] to main board.
  • Page 36 M3 x 10mm male to female standoffs [G] and one M3 x 10mm standoff [H]. Note: There are three different size holes on the mounting plate. Use 4 of the 6 small tapped holes, and other holes are not used. UC5e IM Rev 2-1 July 2004...
  • Page 37 Place the assembled mounting plate [J] onto the standoffs on the chassis and secure using the three M4 screws [K]. Install the UC5E main board [L]. Install four M3 x 25mm female to female standoffs [M]. NOTE: The RAM SIMM [N] should be on the left.
  • Page 38 Connect the 26 pin ribbon cable end to outer connector on the main board. The DB25 end is connected to the DB25 cut out on the chassis of the main frame using the two M3 x 5mm screws. UC5e IM Rev 2-1 July 2004...
  • Page 39 NOTE: Connectors 1 and 4 are sensitive to polarity. Tlhese connectors should be plugged in with the viewable pin side (2 x gold colored pins) facing outwards and the solid sides facing each other. UC5e IM Rev 2-1 July 2004...
  • Page 40 Attach the UC5E front cover [T] and stick the marguard LED and button assembly [U] onto the outside bottom of the cover plate. Reinstall the rear cover of the Digital Duplicator. UC5e IM Rev 2-1 July 2004...

  • Page 41: Ziprip Installation Guide For Model C239 And C244

    ZipRIP Installation Guide for Model C239 and C244 Tools required:- Phillips screw driver Flat head screw driver Antistatic equipment Discard the following parts for this installation:- Part No. VU5E 05 300 Part No. VU5E 05 403 Part No. VU5E 05 404 Part No.
  • Page 42 Turn off the main switch and unplug the power cord. Remove your UC5E and ancillary items from the box. Remove the rear cover of the Digital Duplicator. Install the video I/F board [A] from the package of Interface Cable Type 85 (Use the two M3 x 6mm screws from the package).
  • Page 43 10mm female to female standoff to the middle screw. NOTE: There are three different size holes on the mounting plate [E]. Use 5 of the 6 small tapped holes, and the other holes are not used. UC5e IM Rev 2-1 July 2004...
  • Page 44 M4 screws [B] set aside in step 4. Locate a M3 x 10mm standoff and screw it through the mounting plate into the standoff [C]. Locate the UC5E main board, part number VU5E05002, and secure it by screwing in a M3 x 6mm screw [D]. CAUTION: This part is very sensitive to static.
  • Page 45 VU5E05410, and connect the 26 pin ribbon cable end to the outer rib- bon plug on the UC5E main board. The DB25 end is connected to the DB25 cutout on the side chassis of the Digital Duplicator using the two M3 x 5mm jack posts [D].
  • Page 46 Locate the 2-pin power cable [A], part number UC5E05301. Connect the 4-pin side of the cable into the power plug on the UC5E main board. Connect the other end into connector CN702 of the Digital Duplicator. NOTE: Ensure the slack is taken up evenly on the power cable through out it’s length from the PSU to the UC5E main board.
  • Page 47 Locate the 8-pin ribbon cable [C], part number VU5E10002. Connect the white pin connector end to the upright connector on the deypad PCB and the loose 4 x 2 pin connectors onto the UC5E main board. NOTE: Connectors 1 & 4 are sensitive to polarity. These connectors should be plugged in with the viewable pin sides (2 x gold col- oured pins) facing outwards and the solid sides facing each other.
  • Page 48 Place the mounting plate cover [A] onto the standoffs on the UC5E main board and secure with four M3 screws supplied. Stick the marguard LED and button assembly [B] onto the outside top right of the cover plate. NOTE: The button connectors have no polarity therfore they can be con- nected in either way.

  • Page 49: Ziprip Installation Guide For Model C252

    2. Remove your UC%E and ancillary items from the box. 3. Remove the rear cover. 4. Locate the tree M4 x 45mm standoffs [A] supplied. Mount them into the holes. NOTE: Care must be taken not to damage the Digital Duplicator MPU UC5e IM Rev 2-1 July 2004...
  • Page 50 7. Place the assembled mounting plate [A] onto standoffs on the chassis and secure using the three M4 screws [B]. 8. Locate the UC5E Main Board, Part No. VU5E05297, and install four “M3 x 25mm female to female standoffs” [C].
  • Page 51 (Use the two M3 x 6 mm screws from package). 10. Locate the 26-pin MPU cable [B] part No. VU5E05401, and connect the 26 pin twisted end [C] to the UC5E Main Board middle connector and the traight end to the interface board.
  • Page 52 12. Locate the power cable [A], Part No. VU5E05300. Connect this cable CN102 [B] on the MPU and J4 connector on the UC5E Main Board. 13. mount the keypad PCB [A], part no. VU5E10005 onto the standoff on the right and secure with a M3 x 6mm screw [B] supplied.
  • Page 53 15. Place the mounting plate cover [A] onto the standoffs on the UC5E Main Board and secure with four “M3 screws” supplied. 16. Stick the marguard LED and button assembly [B] onto the outside tip right of the cover plate.

  • Page 54: Ziprip Installation Guide For Model C249

    Part No. VU5E 05 404 Part No. VU5E 10 002 Part No. VU5E 05 401 Part No. VU5E 05 301 Installation Time:- This installation should take 30 minutes excluding the time taken to install the video board. UC5e IM Rev 2-1 July 2004...
  • Page 55 Turn off the main switch and unplug the power cord. Remove the UC5E and ancillary items from the box. Remove the rear cover of the Digital Duplicator. Install the interface board [A]. (2 screws) Locate the cable [B], and connect the 26 pin straight end to the interface board and twisted end [C] to main board.
  • Page 56 M3 x 10mm male to female standoffs [H] and one M3 x 10mm standoff [I]. Note: There are three different size holes on the mounting plate. Use 4 of the 6 small tapped holes, and other holes are not used. UC5e IM Rev 2-1 July 2004...
  • Page 57 Place the assembled mounting plate [J] onto the standoffs on the chassis and secure using the three M4 screws [K]. Install the UC5E main board [L]. Install four M3 x 25mm female to female standoffs [M]. NOTE: The RAM SIMM [N] should be on the left.
  • Page 58 Connect the 26 pin ribbon cable end to outer connector on the main board. The DB25 end is connected to the DB25 cut out on the chassis of the main frame using the two M3 x 5mm screws. UC5e IM Rev 2-1 July 2004...
  • Page 59 NOTE: Connectors 1 and 4 are sensitive to polarity. Tlhese connectors should be plugged in with the viewable pin side (2 x gold colored pins) facing outwards and the solid sides facing each other. UC5e IM Rev 2-1 July 2004...
  • Page 60 Attach the UC5E front cover [T] and stick the marguard LED and button assembly [U] onto the outside bottom of the cover plate. Reinstall the rear cover of the Digital Duplicator. UC5e IM Rev 2-1 July 2004...

  • Page 61: Testing Your Uc5E

    Testing your UC5E Once you have set up the UC5E, you can produce a test page before con- tinuing to install the printer drivers on your computer. To produce a test page, put your Digital Duplicator "on-line" and press the "T"...

  • Page 62: Activity Indicator

    Note: The UC5E keypad is not accessible if you have installed on the ZipRip Pro X range of machines. The activity of the UC5E in this case is shown on the front of the machine. Refer to your machine operators manual for name and position.

  • Page 63: Troubleshooting Gdi

    Try the following: a) Check all physical cable connection and power. b) Reset the UC5E. c) Check you are not trying to print to the UC5E across a network. If this is the case see your windows documen- tation on network printing.
  • Page 64 If none of the above resolves your problem you can send a description of the error to the ZipRip web site. Please include all details such as PC specifica- tion, Operating System, Application and version being used as well as a de- tailed account of the error and any preceding events that might have led to it.

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