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MINIMOTO XRF 500 Instruction Manual

Motocross
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Important: You must
charge your MINIMOTO™
Motocross Bike a minimum
of 12 hours before you
can use it.
RECHARGE the battery
EACH TIME you use it.
TO PROTECT THE LIFE
OF THE BATTERY,
recharge the battery
at least once a month.
FOLLOW ALL SAFETY
RULES AND SET UP
INSTRUCTIONS IN THIS
MANUAL THOROUGHLY.
FAILURE TO DO SO
MAY VOID YOUR
WARRANTY.
DO NOT RETURN THE
MINIMOTO™
Motocross Bike
TO THE STORE! IF YOU ARE
MISSING PARTS OR
NEED ASSISTANCE,
PLEASE CONTACT US
TOLL- FREE:
1-800-434-6178
8 AM TO 7 PM CST,
Monday through Friday,
(excluding holidays)
OR contact us by:
email at:
customerservice@teamminimoto.com
SKU#15573
www.toyquest.com
# 15573
Toy Quest
Los Angeles, CA 90064. All Rights Reserved. Made in China.
Conforms to ASTM F963. Colors and content may vary.
15573 1.0(03/22)
15573 1.2(04/09)
15573 1.3(04/28)
15573 1.4(05/07)

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Summary of Contents for MINIMOTO XRF 500

  • Page 1 Important: You must charge your MINIMOTO™ Motocross Bike a minimum of 12 hours before you can use it. RECHARGE the battery EACH TIME you use it. TO PROTECT THE LIFE OF THE BATTERY, recharge the battery at least once a month.
  • Page 2 INSTRUCTION MANUAL IMPORTANT! Read completely before attempting to ride Please read this manual and save it with your original sales receipt. *On level surfaces Tools needed for assembly (included): Three Allen Keys, One Wrench, and one Detachable Screwdriver. with normal loads. Use only with included: One 36 Volt Lead-Acid Rechargeable Battery, three Ignition Keys and one Battery Charger.

  • Page 3: Table Of Contents

    How to replace the battery 12 - 13 Battery disposal Riding rules Pre-ride checklist How to ride your MINIMOTO™ MOTOCROSS BIKE Special safety warnings Tire inflation procedure Tire repair Circuit breaker/If you lose the keys Replacing the chain if it "pops off"...

  • Page 4: Minimoto™ Motocross Bike

    MOTO MOTOCROSS BIKE, he/she should INGS”. Please pay extremely close atten- not attempt to ride it. The MINIMOTO tion to these areas as serious injury or MOTOCROSS BIKE is not designed for or even death may result in failing to do so.

  • Page 5: Warnings

    ™ terrain are ideal riding surfaces by persons WARNINGS: over the age of 10. This product is meant for outdoor use only and only on private property. Never ride 5) The rider of a MINIMOTO MOTOCROSS BIKE should always wear...
  • Page 6 14) If there is any problem or question with ED, CONTACT YOUR INSURANCE COMPANY the MINIMOTO MOTOCROSS BIKE, please OR AGENT. contact the Minimoto Service Center by calling the toll free number: 1-800-434-6178 Between the hours of 8 to 7 CST, Monday through Friday (excluding holidays) or by email: customerservice@teamminimoto.com...

  • Page 7: Electrical Hazard

    Never allow the battery charger to the bike. become wet or placed in water. e) Use of the wrong type of battery or charger could cause a fire or explosion resulting in serious injury. f) Never use MINIMOTO MOTOCROSS...

  • Page 8: Vehicle Set Up And Assembly

    BIKE should be used by an ADULT ONLY. The package contains small parts. Fig 3A Keep away from small children. 1) Completely remove the MINIMOTO MOTOCROSS BIKE from the packaging. Position it upright and support it by lower- ing the kickstand (Fig 1).
  • Page 9 MINIMOTO MOTOCROSS BIKE ™ 6) Slide the steering column into the WARNING: The handlebars must not front fork (Fig. 5). be able to move while riding!. ALWAYS test the handlebars before riding to make sure they will not slip, rotate, or are able to be forced from their desired position.

  • Page 10: Brake Adjustment

    IMPORTANT! Inspect and check the porary malfunction of the brake after a pro- adjustment of the hand brake before attempting to ride on your MINIMOTO™ longed or aggressive use, stop riding the MOTOCROSS BIKE. bike immediately. Call the Minimoto Customer Service Center at the Toll-free...

  • Page 11: Battery Charging Information

    Should anything abnormal happen to dry indoor area. In addition: the MINIMOTO MOTOCROSS BIKE or charger, switch off the mains supply Battery charging must be done by immediately and contact the Minimoto™ ADULTS only. Service Center. The battery must be upright when IMPORTANT: charging.

  • Page 12: Steps To Charge Battery

    However, 80% of the power will be Fig 13 charged into the battery in 4 hours. It is possible to use the MINIMOTO MOTOCROSS BIKE after this period but the 2) Plug the charger into the port. total running time will be reduced.

  • Page 13: Battery Care

    If acid is inter- nally ingested, IMMEDIATELY give water, milk, egg whites, or milk of magnesia. Never give emetics or induce vomiting. CALL A PHYSICIAN IMMEDIATELY. Use ONLY a MINIMOTO MOTOCROSS BIKE battery. Never charge the battery for more than 30 hours.

  • Page 14: How To Replace The Battery

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE HOW TO REPLACE 4) Remove the seat and body 6) Remove the seven from the frame work (Fig. screws that hold the battery THE BATTERY: 17). box together with the screw- driver (Fig. 20). Remove 1) Remove the key from the the driver’s left side first.
  • Page 15 (Fig. Note: 23). Carefully disconnect Use only MINIMOTO the electrical plug between replacement batteries. the battery and the wiring hardness. . Non-rechargeable battery is not to be charged.

  • Page 16: Battery Disposal

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE BATTERY DISPOSAL: Always return your unwanted batteries to a local federal or state approved lead-acid recycling center or an authorized automo- bile battery seller. For residents in the states of Florida and Minnesota, it is ILLE-...

  • Page 17: Minimoto Motocross Bike

    WHEN RIDING. riding. Adults should teach the appropriate safety 7) Do not use the MINIMOTO rules and methods before allowing anyone MOTOCROSS BIKE for jumping, stunts or to ride the MINIMOTO MOTOCROSS BIKE.

  • Page 18: Pre-Ride Checklist

    MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE PRE-RIDE CHECKLIST Your MINIMOTO MOTOCROSS BIKE is just like any vehicle. It requires routine mainte- nance, service, and inspection to operate reliably and safely. Look over the entire unit to ensure that there are no visible problems with the MINIMOTO MOTOCROSS BIKE.

  • Page 19: How To Ride Your Minimoto™ Motocross Bike

    3) With feet on the ground, balance bike between legs.(Fig. 27). 8) BE CAREFUL: The MINIMOTO MOTOCROSS BIKE can reach speeds up to 15 MPH on a level surface (depending on the surface terrain and the weight of the rider).

  • Page 20: Special Safety Warnings

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE SPECIAL SAFETY WARNINGS 1) When accelerating please ensure that you start smoothly & evenly. Do not push away for a quick start. 2) The brakes are designed to control speed as well as stop the vehicle.

  • Page 21: Tire Inflation Procedure

    MINIMOTO MOTOCROSS BIKE ™ TIRE INFLATION PROCEDURE the tires “bulge” outward. This will cause premature wear of the tire. Under inflation will cause the tire to look flat on the Recommended tire pressure is 25 PSI. ground. This will result in slow running NEVER inflate the tires above 30 PSI.

  • Page 22: Tire Repair

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE TIRE REPAIR: If the tire tread shows uneven wear, check the axle to make sure the wheel is loaded evenly and correctly. Uneven wear may be WARNING: Inspect tires and wheels a sign of uneven loading.

  • Page 23: Circuit Breaker/If You Lose The Keys

    IF YOU LOSE THE KEYS: IMPORTANT: NOTE: Replacement keys can be ordered from the Minimoto Service Center for a Circuit breaker information and reset: fee. You can also have your key duplicat- ed at any key shop or kiosk. It is a good...

  • Page 24: Replacing The Chain If It "Pops Off

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE Replacing the 2) Remove the 3 screws 5) Place the chain on the with the screwdriver holding top of the rear wheel chain if it "pops the chain to the frame (Fig.

  • Page 25: Replacing Brake And Wheel

    MINIMOTO MOTOCROSS BIKE ™ REPLACING BRAKE AND 4) Use a wrench to remove the nut that connects the brake cable to the brake WHEEL mechanism (Fig 42). Follow these instructions completely to replace the brake and rear wheel. 5) Use a philips head screwdriver to...
  • Page 26 MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE 8) Slide off the kickstand mechanism WARNING: Make sure that ALL bolts and rear fork nut from the wheel axle are properly secured before riding. Test (Fig 46). the brakes throughly and adjust any cables as necessary.

  • Page 27: Chain Adjustment

    MINIMOTO MOTOCROSS BIKE ™ Chain adjustment: 3) Adjust the axle position until the proper tension is achieved. Periodic adjustment of the chain drive belt may be necessary to maintain proper 4) Lock tension. the axle nuts and If the chain is too loose, it will make a adjust the “popping”...

  • Page 28: Trouble Shooting

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE TROUBLE SHOOTING: Problem Probable Cause Solution 1) Insert the key into the lock and turn to the The Motocross Bike does 1) The Key is not in the lock. “ON” position. not run.
  • Page 29 4) Make sure the rider does not exceed the 200lb weight limitation. If you have tried these solutions but the problem still exists, contact the Minimoto Service Center for advice or assistance. They will assist you in getting quickly on the road.

  • Page 30: Limited Warranty And Registration Policy

    Check local laws and regulations in your abuse, misuse, improper service, or other area before riding to determine where you causes not arising out of defects or work- can legally ride your MINIMOTO manship. MOTOCROSS BIKE. Evidence of any attempt of repair done by the consumer (other than tires and normal adjustments) will void the warranty.

  • Page 31: Registration Card / Vin Number

    ™ REGISTRATION CARD: VIN NUMBER To obtain warranty repairs or assistance, Each MINIMOTO™ MOTOCROSS BIKE you must contact the Minimoto Repair has a unique VIN (Vehicle Center before the warranty expires. Identification Number) inscribed to a plate on the chassis. The location of...

  • Page 32: Appendix - Spare Part List

    MINIMOTO MOTOCROSS BIKE ™ MINIMOTO ™ MOTOCROSS BIKE APPENDIX: Spare part list for MOTOCROSS BIKE: Spare Parts No. Spare Part Name Raw Material Included 15573-ASM-301 Right and left tape Body seat assembly 15573-ASM-302 Chain cover 15573-ASM-303 Battery box 15573-ASM-304 Charging port cover...
  • Page 33 MINIMOTO MOTOCROSS BIKE ™ Spare Parts No. Spare Part Name 15573-MIS-308 Nut and bolt assortment 15573-MIS-309 Motor 15573-MIS-310 Label sheet (QTY : 2) 15573-MIS-311 Kickstand 15573-MIS-312 Foot pegs (QTY : 2) 15573-MIS-313 Suspension 15573-MIS-314 Brake cable 15573-MIS-315 Handle grip 15573-MIS-316...

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