BTB ETS1200 E-Tool User Manual

Removal system for adhesive bonded glass and panels

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PATENTED DESIGN
BTB has Registered and Pending Patents and/or Designs Extending Worldwide applying to their
Power Tools, Control System, and Cutting Blades.
The Battery Powered
Auto Glass Cut-Out Tool
Designed and Built specifically
for Mobile Installations
The
famous BTB Blade & Cutting
Depth Control System and has
the same great features as the
BTB WK10HD Air Tool and more.
Same Kits with a choice of power tool.
Copyright © 2013 BTB Auto Glass & Body Shop Tools. No part of this document may be copied or reproduced in any way without the prior consent of BTB Auto Glass & Body Shop Tools.
uses the same
User Manual
The proven BTB System is available
with either the BTB
portability or with the
Tool for heavy duty applications and
workshop-based glass removals.
Removal System for
Adhesive Bonded
Glass and Panels
ETS1200
E-Tool
for total
WK10HD
Air
Air Tool

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Summary of Contents for BTB ETS1200 E-Tool

  • Page 1 Same Kits with a choice of power tool. Air Tool Copyright © 2013 BTB Auto Glass & Body Shop Tools. No part of this document may be copied or reproduced in any way without the prior consent of BTB Auto Glass & Body Shop Tools.
  • Page 2: Table Of Contents

    ALWAYS use controller arms to a) regulate blade cutting depth, b) provide precision and ADHESIVE ADHESIVE ADHESIVE ADHESIVE ADHESIVE TRIM stability to the blade cutting action, or c) provide valuable confidence to the operator. TRIM Diagram A © BTB Auto Glass & Body Shop Tools...
  • Page 3: Tool And Kit Part Numbers For Re-Ordering

    • When cutting adhesives, always use cutting lubrication to For user instructions for the WK10HD BTB Air Tool please refer to avoid heat build up and possible toxic smoke produced from its separate user manual.
  • Page 4: Tool Duty Cycle Times & Overload Shut Down

    • Contact with metal body (e.g. pinchweld) or mouldings and fittings of the car. • Using blades that have not been kept sharp. • Using blades that are not specified to fit the BTB system. RED LED VENTILATION BTB Tools recommends against all of above.
  • Page 5: Oiling The Felt Seal

    Use the charger indoors only. If the charger is exposed to rain or moisture, refer service to an authorised service & repair agent. Use only BTB accessories and spare parts. If components need to be The charger cord must be plugged into a properly installed outlet...
  • Page 6: Six Basic Blade Types

    Control 2.1.3 Sharpening Blades Details of BTB's full product range can be found in our dedicated Removal System catalogue supplied with the power tool, and The best cutting results are obtained with sharp blades. The available for viewing or downloading from BTBTOOLS.COM.
  • Page 7: Selecting Controller Arms

    B. Calculate adhesive thickness C. Adjust controller arm wheel a distance away from stop point Take advantage of BTB’s versatile and precise system which C and equal to adhesive thickness B. allows you to cut the adhesive: Refer Diagrams U, V, E, G, H, ZB and Diagram ZC.
  • Page 8: Cutting From Inside Vehicle

    180° and re-insert into tool. See Diagrams J, K, L, M and Diagram N. © BTB Auto Glass & Body Shop Tools...
  • Page 9: Extra Hard And / Or Wide Adhesive

    SMALL SPACE WK4Z or WK24Z BLADE Standard blades either from inside glass (or outside if possible) with their wide and flat cutting tips to effectively cut against the surface. Diagram R © BTB Auto Glass & Body Shop Tools...
  • Page 10: Removal Of Encapsulated Glass For Re-Installation

    ENCAPSULATED Exposed and/or bare edged glass allows many effective and safe MOULDING solutions using BTB's range of blades for cutting either against the GLASS glass or against the pinchweld while operating from outside of a vehicle. See Diagrams N, X and Diagram Y.
  • Page 11: Correct Blade & Tool Alignment For Efficient Cutting Using Pck

    If the adhesive is extremely hard to cut or the glass edge is too close to the pinchweld with possible risk of contact with vehicle paintwork, it is recommended to use BTB’s internal Adhesive blade cutting method or a combination of both. Refer to...
  • Page 12: Backfill Adhesive Removal (Bus & Train Glasses

    4. With the E-Tool, the backfill blade can be pushed or pulled along aluminium, fibreglass, plastic), use of a double bevelled V (green) the backfill. or VR-S (blue) safety edge blade is recommended. © BTB Auto Glass & Body Shop Tools...
  • Page 13: Troubleshooting

    BTB recommends using non- Blade keeps Flat Nose Grub Screw Fit the correct SPB33 serrated WK18Z and WK19Z Spade Blades where possible on flat...
  • Page 14: Standard Blades

    For all other problems contact your nearest BTB Distributor or your nearest Authorised BTB Repair Agent. Do not try to repair the tool 7. On difficult removals, always cut the easy-to-get-at areas first.
  • Page 15 The nylon guide runs along glass surface to steer WK19Z the blade and regulate cutting depth. WK19Z-S WK11PP Use with WK27 & WK28 powered cold knife blades between blade and pinchweld wall to avoid contact with paintwork. © BTB Auto Glass & Body Shop Tools...
  • Page 16 1 800 032 166 E-mail: sales@btbtools.com Web: www.btbtools.com Copyright © 2013 BTB Auto Glass & Body Shop Tools. No part of this document may be copied or reproduced in any way without the prior consent of BTB Auto Glass & Body Shop Tools.

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